service MITSUBISHI LANCER 2006 Workshop Manual

WINDOW GLASS
BODY42-21
REMOVAL SERVICE POINT
<> QUARTER WINDOW GLASS
REMOVAL
AC103600ADCloth tape
1.App l y cloth t a pe to p r otect the q uarter win dow
glass.
AC002060
2.Use gla ss adhesive knife to cut a w a y adh esive.
AC301614AB
Glass adhesive knife
CAUTION
Inserting the adhesive knife too deeply into wind-
shield adhesive may damage quarter window
glass.
3. Keep the glass adhesive knife at right angles with
body flange (from inside the vehicle), and put the
blade at body flange. Then cut away adhesive
along the body flange.
AC103605 AD
MB990480
4. Make mating marks on the quarter window glass
and body.
5. Use special tool glass holder (MB990480) to
remove the quarter window glass.
ACX00476 AB
CAUTION
•Be careful not to remove more adhesive than
is necessary.
•Be careful also not to damage the paintwork
on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.
6. Use a knife to cut away the remaining adhesive so
that the thickness is within 2 mm around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are smooth.
CAUTION
Allow the cleaned area to dry for at least three
minutes. Do not touch any surface that has been
cleaned.
8. When reusing the quarter window glass, remove
the adhesive still adhering to the quarter window
glass, and clean with isopropyl alcohol.
9. Clean the body side in the same way.

WINDOW GLASS
BODY42-22
INSTALLATION SERVICE POINTS
>>A<< GASKET/CLIP/DUAL LOCK FAS-
TENER INSTALLATION
1. Carry out the following procedure to re-install quarter window glass.
CAUTION
Do not forget gasket.
(1) Fit clips into body.
AC103606 AC
Cut off these convex parts
(2) Cut away clip fitting convex on quarter window
glass.
NOTE: Convex gets broken when quarter win-
dow glass is removed.
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and
outside of the quarter window glass and the body
flanges.
AC304793AB
Dual lock fastener
Install the dual lock fastener
with aligning it onto the bumps
of the body flange.
3. Assemble the dual lock fastener according to the standard location of the body flange.
4. Assemble the dual lock fastener to the quarter window glass relative to the body flange dual lock
fastener.
>>B<< QUARTER WINDOW GLASS
INSTALLATION
Remove the quarter window glass using the same
procedure as for the windshield removal (Refer to
P.42-12).

DOOR
BODY42-27
ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENT
M1423001100175
CAUTION
•Attach protection tape to the fender and door
edges where the hinge is installed.
•Do not rotate special tool door adjusting
wrench (MB991164) with a torque of over 98
N
⋅m
AC000592
MB990900
or
MB991164
AB
1. Use the special tool door adjusting Wrench (MB990900 or MB991164) to loosen the hinge
mounting bolts on the body side, and then adjust
the clearance around the door so that it is uniform
on all sides.
2. If a door is not flush with its surrounding panels,
loosen the door-side d oor hinge mounting bolts
and obtain the flushness by moving the door.
NOTE:
AC206498
Washer Bolts
Washer
Door hinge
AF
Weld point
Weld point
If the door hinge mounting bolt washers are
welded, grind off the welding according to the pro
-
cedure below beforehand.
.
1. Remove the door hinge (Refer to P.42-31).
2. Use a chisel or grinder to release the door
hinge mounting bolt washers, which are
welded to the door hinge.
3. On completion, paint the affected area with a suitable touch-in brush to prevent corrosion.
4. Install the door hinge (Refer to P.42-31).
3. When the door is stiff to lock and unlock
AC006109AB
Temporary
bolts Striker
MB990939
(1) Adjustment by using the striker (toward the
inside of the vehicle and vertical direction)
Install a temporary bolt instead of the striker
mounting bolts, and use special tool brass bar
(MB990939) and a hammer to tap the bolt to
the desired direction.
AC006110
Striker MB990211
MB990243
AB
(2) Adjustment by using the striker (toward the
outside of the vehicle)
Use special tools slide hammer (MB990211)
and body puller (MB990243) to pull the striker
toward the outside of the vehicle.
AC006111AB
Shim
Striker
(3) Adjustment by using shims (forward and rearward)
Increase or decrease the number of shims so
that the striker engages with the door latch
properly.

DOOR
BODY42-32
INSTALLATION SERVICE POINT
>>A<< STRIKER INSTALLATION
AC305098AB
Striker centreStriker Latch centre
Latch
+1.5 mm
-1.5 mm
Align the centre o f the striker and latch within ±1.5
mm,
and inst
all.
INSPECTION
M1423 0060 0032 2
DOOR SWITCH CHECK
AC211414
123
AC
Switch
positionTester
connectionSpecified
condition
Released (ON)1 − switch body,
2
− switch body,
3
− switch body
Less than 2
ohms
Depressed
(OFF)1 − switch body,
2
− switch body,
3
− switch body
Open circuit
DOOR GLASS AND REGULA T O R
REMOVA L AND INST ALLA TIONM14290013 0031 5
Post-installation Operation
•Door Window Glass Adjustment (Refer to P.42-28).
AC212124AB

1
23
12
3
4
5
6

DOOR
BODY42-34
REMOVAL SERVICE POINTS
<> WINDOW REGULATOR ASSEM-
BLY/POWER WINDOW REGULATOR
MOTOR ASSEMBLY REMOVAL
1. Remove the door window glass installation bolts.
CAUTION
If film or others are adhered to the door window
glass, attach special tool window glass holder
(MB990480) to the outside of the glass to prevent
the film from peeling off.
AC100009AB
MB990480
2. Lift the door window glass, and attach special tool
window glass holder (MB990480) to the glass as
shown to prevent the glass from falling.
3. Remove the window regulator assembly and power window motor assembly
<> CENTRE SASH UPPER REMOVAL
AC000602
Door outer
opening
weatherstrip
Door centre
sash
AB
1. Remove the door outer opening weatherstrip from the centre sash upper only.
2. Remove the centre sash upper mounting screws, and then remove the centre sash upper from the
door panel.
INSTALLATION SERVICE POINTS
>>A<< CENTRE SASH UPPER INSTALLA-
TION
Securely insert the centre sash upper into the win-
dow rear sash (door).
>>B<< WINDOW REGULATOR
ASSEMBLY/POWER WINDOW
REGULATOR MOTOR ASSEMBLY
INSTALLATION
Y1536AU
Y1476AUAC100010 AB


1 2
3 4
5
6 7
1 2
3 4
56
When installing the window regulator assembly,
tighten the bolts to the specified torque in the order
shown.
INSPECTION
M1429001400282
How to make the power window switch
learn the fully clo
sed position of the
power window
How to make the power window switch
learn the fully closed position when the
power window switch is removed, or the
power window regula tor assembly is
removed or replaced
1. If the anti-trap function (safety mechanism) is activated consecutively three times or more, the
fully closed position that the power window switch
has learned will be er ased (initialised).
2. Operate the power window switch and fully open
the door window glass.