Special tool MITSUBISHI LANCER 2006 Manual PDF

TRUNK LID
BODY42-41
REMOVAL SERVICE POINT
<> DOOR OUTER OPENING WEATH-
ERSTRIP REMOVAL
ACX00555
15 mm8 mm
AB
4 mm
Thickness:
1 mm
Fabricated
tool
Make a fabricated to ol as sh own in t he illustratio n to
remove the
door wea t herstrip.
INSTALLA T ION SER VICE POINT
>>A<< DOOR OUTER OPENING WEA T H-
ERSTRIP INST ALLA TION
The clip colour id entif ies the le f t and right weath e r-
strips so b e su re to use the colours so a s to inst all
correctly
.
Applicable sideIdentification colour
Right doorPink
Left doorNatural (White)
TRUNK LI D
SPECIAL T O OLM14210006 0024 5
ToolNumberNameUse
MB991244
MB991244Torsion bar remover and
installerRemoval and installation of
trunk lid torsion bar
ON-VEHICLE SER V ICE
TRUNK LID ADJUSTMENTM14210010 0004 2
1.If the cleara n ce a r ound t he trun k lid p anel
asse mbly is not unifo rm an d locking and
un lockin g of th e trunk lid is dif f icult, make
ad justmen t s to the trunk lid bumpers (refer to
P.42-42) and trunk lid hin ges (r efer to P.42-42).
2.If the cleara n ce a r ound t he trun k lid p anel
asse mbly is uniform, but locking a nd un locking of
th e trunk lid is dif f icul t, make adjustment s to the
tru n k lid bu mpe r s (refe r to
P.42-42) and trunk lid
striker (refer to P.42-42).
AC202324
AC202325AC202913
A
A
AA
AB
Section A – A
Trunk lid panel assembly
Side outer panel
Trunk lid panel
assembly
Side outer panel

AC305143AB
Grease application area
62
7
TRUNK LID
BODY42-44
REMOV A L SER V ICE POINT
<> TRUNK LID T O RSION BAR
REMOV
A L
AC205068AC205068
MB991244
Trunk lid torsion bar
Trunk lid torsion bar
AB
1. Att a ch the special tool to the illustrat ed port i on o f
th e trunk lid torsion b a r on the lef t ha nd of
th e veh i cle, the n use the t ool to det ach the tru n k
lid to rsio n bar from the trun k lid h i nge
2.Remove the tru n k lid to rsio n bar in the
same wa y as the t r unk lid t o rsion bar .
INSTALLA T ION SER VICE POINTS
>>A<< TRUNK LID T O RSION BAR
INST
ALLA TION
AC305282
Trunk lid torsion bar
Trunk lid torsion bar
Colour mark
A
B
Trunk lid hinge
Trunk lid torsion bar
View F
Trunk lid hinge
Hole
F
E
A
DC
B
MB991244
Trunk lid torsion bar

AB
Inst all the t r unk lid torsion bars using t he followin g
proce
dure.

TRUNK LID
BODY42-45
CAUTION
Install the trunk lid torsion bar before the
trunk lid torsion bar . If the sequence is
reversed, the trunk lid torsion bar will not
be able to be installed because the special tool
will interfere with the trunk lid torsion bar
during installation of the trunk lid torsion bar
.
1. Identify the LH and RH torsion bars by the colour mark made at the centre of each torsion bar.
Trunk lid torsion barMark
colour
LHVehicles with rear spoilerGreen
Vehicles without rear spoilerWhite
green
RHVehicles with rear spoilerYe l l o w
Vehicles without rear spoilerRed
2. Insert the left end of the trunk lid torsion bar in the hole in the trunk lid hinge .
3. Press portion A of the trunk lid torsion bar
right end against point A on the trunk lid hinge
as shown in View F in the drawing.
4. Twist the portion B of the trunk lid torsion bar right end using the special tool until it is
moved from point B and pressed against point C
of the trunk lid hinge as shown in View F.
Then force the portion into point D.
5. Twist the portion A of the trunk lid torsion bar right end until it reaches point E on the trunk
lid hinge as shown in View F.
6. Attach the trunk lid torsion bar to the trunk lid hinge using the same method as the
trunk lid torsion bar .
>>B<< TRUNK LID WEATHERSTRIP
INSTALLATION
AC006104AB
Joint
section
Marking
section
Install the trunk lid weatherstrip so that the marking
and the joint are aligned with the body centre line,
INSPECTION
M1421004800133
TRUNK LID LATCH SWITCH CONTINUITY
CHECK
AC305142AB
Trunk lid latch assembly
Switch positionTester
connectionSpecified
condition
ON (Latch open)1 − Earth Less than 2
ohms
OFF (Latch shut)Open circuit

TAILGATE
BODY42-46
TA I L G AT E
SERVICE SPECIFICATIONSM1421000300288
ItemStandard value
Tailgate handle play (mm)2.3 − 5.9
SEALANTS
M1424000500098
ItemSpecified sealant
Tailgate waterproof film3M ATD Part No.8633 or equivalent
Tailgate hinge3M ATD Part No.8531 Heavy drip check sealer, 3M
ATD Part No.8646 Automotive joint and seam sealer
or equivalent
SPECIAL TOOLM1424000600170
ToolNumberNameUse
MB991223
A
D C
B
AZ
DO NOT USE
MB991223
A: MB9912 19
B: MB991220
C: MB99122 1
D: MB991222
Harness set
A: Te st harn e ss
B: LED harness
C: LED harness
adapt er
D: Probe
Te rminal volt a ge measu r emen t
A: For che cking connector pin
cont act pressure
B: For che cking po we r sup p ly
circuit
C: Fo r checking po we r supp ly
circuit
D: Fo r conn ecting a loca lly
sourced tester
MB992006
MB992 006Extra fine probeCont inuity check an d vo lt age
measurement at
harness wire or
conn
ector

KEYLESS ENTRY SYSTEM
BODY42-52
SPECIAL TOOLS
M1428000600280
ToolNumberNameUse
B991502
MB991502M.U.T . -II
su
b-assemblyEn cryp ted code re gistration
MB991529
MB991529Diagnosis code check
harn
e ss
MB991910
MB991826
MB991955
MB991911
MB991824
MB991827
MB991825
A
B C
D
E F
DO NOT USE
MB991 955
A: MB9918 24
B: MB991827
C: MB99191 0
D: MB991911
E: MB991825
F: MB991 826
M.U.T . -III
su
b-assembly
A: V ehicle
commun ica t ion
inte rface (V .C.I.)
B: M.U.T. -III USB
cab l e
C: M.U.T . -III main
harne ss A
(V ehicles wi th CAN
commun ica t ion
sy stem )
D: M.U.T. -III main
harne ss B
(V ehicles witho u t
CA N
commun ica t ion
sy stem )
E: M.U.T. -III
mea s urement
adapt er
F: M.U.T . -III t r igger
harne ss
Encryp ted code re gistration
M.U.T.-III main harness B
(MB991911) should be used.
M.U.T.-III main harness A
should not be used for this
vehicle.
CAUTION

KEYLESS ENTRY SYSTEM
BODY42-53
TROUBLESHOOTING
M1428000700287
The keyless entry system is controlled by the Smart
Wiring System (SWS). For troubleshooting, refer to
GROUP 54B, Troubleshooting
P.54B-15 or GROUP
54C, Troubleshooting P.54C-4.
ON-VEHICLE SERVICE
KEYLESS ENTR Y SYSTEM CHECKM1428001400096
Check the system as described below. If the system
does not work, carry out troubleshooting. Refer to
GROUP 54B, Troubleshooting
P.54B-15, refer to
GROUP 54C, Troubleshooting P.54C-4.
•Operate the transmitter to check that the doors
and tailgate can be locked and unlocked.
•Operate the transmitter to check that the answer-
back function works in response to door and tail-
gate locking/unlocking.
NOTE: The adjustment function allows you to
change the answerback setting as follows. Prior
to that check, confirm which setting is activated.
.
•The hazard warning lamps flash twice when
locked and once when unlocked. The room
lamp flashes twice when locked and illumi
-
nates for 15 seconds when unlocked.
•The hazard warning lamps do not flash when
locked and flash once when unlocked. The
room lamp flashes twice when locked and illu
-
minates for 15 seconds when unlocked.
•The hazard warning lamps flash twice when
locked and do not flash when unlocked. The
room lamp flashes twice when locked and illu
-
minates for 15 seconds when unlocked.
•The hazard warning lamps do not flash when
both locked and unlocked. The room lamp
flashes twice when locked and illuminates for
15 seconds when unlocked.
KEYLESS ENTRY SYS TEM TIMER LOCK
FUNCTION INSPECTION
M1428004000138
Push the transmitter unlock button and check to see
that the doors and tailgate lock within 30
seconds. If it doesn't, then execute troubleshooting
remedies. Refer to GROUP 54B, Troubleshooting
P.54B-15, refer to GROUP 54C, Troubleshooting
P.54C-4.
ENABLING/DISABLING THE
ANSWERBACK FUNCTION
M1428003200214
If the keyless entry system locks or unlocks the
doors, the room lamp flashes or illuminates, the haz
-
ard warning lamp flashes (hazard answerback func-
tion). The hazard answerback function can be
enabled or disabled according to the following proce
-
dure:
ENABLING/DISABLING THE HAZARD
ANSWERBACK FUNCTION
The hazard answerback function can be enabled or
disabled by one of the two following procedures.
diagnosis connector (1) is earthed>
1. Enter the hazard answerback customize mode by performing one of the following steps. If the
ETACS-ECU enters the customize mode, its
buzzer will sound once.
(1) Turn the ignition switch to “LOCK”(OFF) position.
(2) Turn off the hazard warning lamp switch.
CAUTION
Before connecting or disconnecting the earth,
turn the ignition switch to the "LOCK" (OFF)
position.
AC305133AB
Diagnosis
connector
MB991529Steering shaft
(3) Connect the diagnosis connector to the special tool diagnosis code check harness
(MB991529).
(4) Close the driver's side door.
(5) Keep the windshield washer switch on for at least ten seconds. Then the ETACS-ECU
buzzer will sound once.
2. If the transmitter “LOCK” button is pushed consecutively twice (wit hin two seconds), the
ETACS-ECU buzzer will sound, indicating that the
hazard answerback function can be enabled or
disabled when the doors are locked.