rear MITSUBISHI LANCER EVOLUTION 2007 Service Owner's Manual

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
123
495,6,7,8
7
5
6
8
1011
B-9
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
1Centre of under cover mounting holeÓ-87Front edge of center bearing mounting bolt-
2Notch of front sidemember inner-8Front edge of center bearing mounting bolt-
3Centre of crossmember mounting holeÓ-189Centre of rear seat crossmember positioning holeÓ-22·38
4Centre of front fioor sidemember positioning holeÓ-2510Centre of crossmember mounting holeÓ-14
5Front edge of center bearing mounting bolt-11Centre of rear floor sidemember extension drain
holeÓ-20
6Front edge of center bearing mounting bolt-

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
38,48
38
48
42,50
42
50
46,51
51
46
B-14
SIDE BODYmm
463581
688
1,124
1,067
902
338355
731
875
1,041
1,094
960
828
1,084
1,1741,127
1,100
38
39
40
41
42
43
863
808
716
44
45
837
901
47
48
49
46
50
51
37
3943
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
37Front pillar positioning notch (Upper section)-45Quarter panel positioning notch (Upper section)-
38Front pillar positioning notch (Lower section)-46Quarter panel positioning notch (Lower section)-
39Side roof rail positioning notch (Front section)-47Centre of front door hinge mounting hole
(Upper section)Ó-11
40Side sill positioning notch (Front section)-48Centre of front door hinge mounting hole
(Lower section)Ó-11
41Centre pillar positioning notch (Upper section)-49Centre of rear door hinge mounting hole
(Upper section)Ó-11
42Centre pillar positioning notch (Lower section)-50Centre of rear door hinge mounting hole
(Lower section)Ó-11
43Side roof rail positioning notch (Rear section)-51Centre of rear door switch mounting holeÓ-5
44Side sill positioning notch (Rear section)-

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
525354
55,56
56
55
5758
B-15
REAR BODYmm
1,200
1,1041,562
Body centre point
708567
1,271
1,269
990
750
456
534
1,018
53
54
55
5657
58
52
653
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
52Corner of roof panel-56Centre of rear combination lamp mounting holeÓ-10
53Centre of rear window moulding mounting holeÓ-7·1157Centre of rear end trim mounting holeÓ- 8.5
54Rear shelf body centre point-58Centre of rear end outer panel positioning holeÓ-16
55Corner of side outer panel-

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
596061
6263
65
64,65
64
B-17
1,266
1,266
Body centre point
664678
1,268
64
65
63mm
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
37Front pillar positioning notch (Upper section)-46Quarter panel positioning notch (Lower section)-
38Front pillar positioning notch (Lower section)-57Centre of rear end trim mounting holeÓ- 8.5
39Side roof rail positioning notch (Front section)-59Centre of front seat rail mounting holeÓ-14
40Side sill positioning notch (Front section)-60Centre of floor carpet mounting hole
(Body centre point)Ó-6
41Centre pillar positioning notch (Upper section)-61Centre of rear shock absorber mounting holeÓ-12
42Centre pillar positioning notch (Lower section)-62Centre of rear end crossbar mounting holeÓ-16
43Side roof rail positioning notch (Rear section)-63Front of instrument panel bracket center
(Body centre point)-
44Side sill positioning notch (Rear section)-64Centre of deck crossmember mounting hole
(Upper section)Ó-11
45Quarter panel positioning notch (Upper section)-65Centre of deck crossmember mounting hole
(Lower section)Ó-11

C-1
WELDED PANEL
REPLACEMENT
CONTENTS
HEADLAMP SUPPORT 3...................
FENDER SHIELD 4........................
FRONT PILLAR 7.........................
CENTER PILLAR 9........................
SIDE SILL 12..............................
QUARTER, OUTER 14.....................ROOF 17..................................
REAR END PANEL 18.....................
REAR FLOOR 19..........................
QUARTER, INNER 21......................
FRONT DOOR OUTER PANEL 23..........
REAR DOOR OUTER PANEL 24...........

WELDED PANEL REPLACEMENT -Quarter, OuterC-15
D
E
F
F
NOTE ON REPAIR WORK
INSTALLATION
1. When attaching the quarter outer, apply sealant to the
areas indicated in the illustration. For RS-II, attach the
rear pillar silencer protector, and fill the gaps with butly
tape.
: Body sealant
Rear pillar
silencer protector
Left side only

WELDED PANEL REPLACEMENT -Rear End PanelC-18
REAR END PANEL
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
REPAIR WELDS

WELDED PANEL REPLACEMENT -Rear FloorC-19
REAR FLOOR
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
AD
C
B
AB
EF
REPAIR WELDS

WELDED PANEL REPLACEMENT -Rear FloorC-20
CD
EF
(Vehicles
with ACD)
Right
side
only
NOTE
For details on the weld points with the rear end panel refer to REAR END PANEL on P.C-18.
NOTE ON REPAIR WORK
REMOVAL
1. Cut the rear floor panel 320±10 mm from the back
of the rear seat back reinforcement.
Cut the rear floor pan 200±50 mm from the back of
the rear seat back reinforcement as shown in the
illustration.
Rear seat back
reinforcement
200±50 mm

WELDED PANEL REPLACEMENT -Quarter, InnerC-22
C
E
D
F
GHI
Left side (Vehicles
with ACD)
(With the side sill outer reinforcement rear
removed.)