Body panel MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

BODY CONSTRUCTION -Body ComponentsA-2
BODY COMPONENTS
1 2 3 45 6789
10
11 1 213 14 15 1617
18
1921
20 22 232425 262728
29 303132
333536
37
38
39
4041
42
43
44
4546
47484950
5152
53
54
55
56 58
57
59
60 61
6263
64
65
66 7071727374
6869
: High-tensile steel panels : Anticorrosion steel plates
67
75 34
76
77
78 79
80 81

BODY CONSTRUCTION -Body ComponentsA-3
1. Headlamp support panel
2. Hood lock stay
3. Front end crossmember
4. Front end upper bar
5. Headlamp support panel side
6. Front fender shield
7. Front upper frame inner
8. Upper frame bulkhead front
9. Upper frame bulkhead
10. Upper frame bulkhead rear
11. Front sidemember inner
12. Engine mount bracket
13. Front sidemember rear
14. Front sidemember outer
15. Spring house panel
16. Dash panel
17. Dash panel silencer
18. Dash panel reinforcement
19. Upper frame to front pillar brace
20. Upper frame extension outer
21. Upper frame extension inner
22. Cowl top lower panel
23. Cowl top inner panel
24. Cowl top upper panel
25. Front deck crossmember
26. Hood inner panel
27. Hood outer panel
28. Front roof rail
29. Front roof bow
30. Roof panel
31. Rear roof bow
32. Rear roof rail
33. Seat back plate
34. Rear seat back panel
35. Rear shelf panel
36. Rear seat back brace
37. Trunk lid outer panel
38. Trunk lid inner panel
39. Trunk lid hinge
40. Quarter inner extension rear
41. Quarter corner panel42. Rear combination lamp housing
43. Side roof rail inner
44. Front pillar inner upper
45. Front pillar inner lower
46. Center pillar inner
47. Side outer panel
48. Rear wheel house inner panel
49. Quarter inner panel
50. Rear floor side brace
51. Quarter outer extension lower
52. Fuel filler door
53. Rear license plate bracket
54. Rear end panel outer
55. Rear end panel inner
56. Rear door outer panel
57. Rear door side door beam
58. Rear door inner panel
59. Front door outer panel
60. Front door side door beam
61. Front door inner panel
62. Fender panel
63. Front floor crossmember rear
64. Front floor crossmember front
65. Front floor side sill inner
66. Front floor sidemember
67. Backbone reinforcement
68. Installment panel center bracket reinforcement
69. Front floor pan
70. Front floor extension panel rear
71. Rear floor extension
72. Rear floor pan
73. Seat back plate extension
74. Jack bracket
75. Spare tire bracket
76. Towing hook reinforcement
77. Rear floor sidemember extension
78. Crossmember center support
79. Rear floor crossmember
80. Rear floor sidemember
81. Rear seat back reinforcement

BODY CONSTRUCTION -Body Main Cross-sectional Views
ARoof panel
Map lamp
bracket
Front roof railB
Side
outer
panel
Front pillar
reinforcement upper
Side roof
rail inner Roof panel
CCowl top
upper
panel
Cowl top
inner panel Cowl top
lower panel
Front end crossmember
reinforcement
Front
end
cross-
member
inner
Front end
crossmember
outer
D
EFront pillar reinforcement
lower
Front pillar
inner lower
Side outer panel
F
Side outer
panel Front floor
side sill inner
Side sill
reinforcement
supportSide sill
outer
reinforce-
ment cen-
ter
A-4
BODY MAIN CROSS-SECTIONAL VIEWS
C
AB
D
EF

BODY CONSTRUCTION -Body Main Cross-sectional Views
GFront pillar
inner upperFront pillar rein-
forcement upper
Side outer panelH
Rear roof railRoof panel
I
Center pillar
reinforcement
Center pillar
seatbelt
reinforcement Center pillar
inner
Side
outer
panelRear pillar
innerJ
Side outer
panel
K
Rear wheel
house inner
panel Side
outer
panel
Quarter
inner panel
Rear end
panel
outer
L
Rear end
panel inner
A-5
G
H
I
J
K
L

BODY CONSTRUCTION -Maintenance, ServiceabilityA-6
MAINTENANCE, SERVICEABILITY
Fender Shield
Positioning holes, marks, and notches have been provided at the following overlapped areas to improve
operation performance when replacing panels.

BODY CONSTRUCTION -Maintenance, ServiceabilityA-7
Side Structure
Panel positioning notches have been provided at the door opening section to improve operation performance
when replacing panels.
Panel positioning notch
Side Outer Panel
Spare parts are provided in the following cut form with the adoption of the pillar integral type side outer
panel.
Front pillar outerCenter pillar outer
Quarter outer
Side sill outer

BODY CONSTRUCTION -Body Construction CharacteristicsA-8
BODY CONSTRUCTION CHARACTERISTICS
FRONT BODY
Headlamp Support
1. By adopting a steel sheet with variable thickness* for the front end crossmember outer, the steel
sheet thickness on the right side of the vehicle has been increased to improve safety in collision
and body rigidity.
NOTE
*: Steel sheets with different thickness welded to formone steel sheet.
1
2 3
4 10 9
8765
1. Front end upper bar
2. Headlamp support panel
3. Hood lock stay
4. Front end crossmember inner reinforcement
5. A/C condenser bracket6. Radiator bracket
7. Front end crossmember inner
8. Front end crossmember outer
9. Shipping hook
10. Front end crossmember reinforcement

BODY CONSTRUCTION -Body Construction CharacteristicsA-9
Fender Shield
1. The cross section of the front sidemember has been increased and a steel sheet with variable thickness*
has been adopted for the front sidemember inner to increase the thickness of the cabinet side in
the aim to improve safety in collision, body rigidity, and realize lightweight.
NOTE
*: Steel sheets with different thickness welded to form one steel sheet.
12 345678
9
1112
Right side
Left side
10
10
124 5 6 7 8 9
A
11
1. Headlamp support panel side
2. Front fender shied
3. Engine mount reinforcement
4. Upper frame bulkhead front
5. Front upper frame inner
6. Upper frame bulkhead7. Upper frame bulkhead rear
8. Spring house bracket reinforcement
9. Spring house bracket
10. Spring house panel
11. Front sidemember
12. Transmission mount reinforcement outer
2. The spring house panel has been designed to be directly
installed with the cowl top lower panel, and the body
rigidity of the suspension attachment holder has been
increased to improve operational stability and quietness.
Spring
house
bracket
Spring
house panelA
Cowl top
lower panel

BODY CONSTRUCTION -Body Construction Characteristics
A
1 2 3B
5
1
3
A-10
Front Sidemember Reinforcement
Right side
57 2 3 45
67
8
9
10
11
AB 11512
11 14
1413
16 17 18
1
2
1. Front sidemember inner
2. Front sidemember bulkhead A
3. Front sidemember outer
4. Engine mount bracket
5. Front sidemember inner reinforcement lower
6. Front sidemember gusset rear
7. Front sidemember inner reinforcement rear
8. Dash panel extension
9. Pipe support rear10. Pipe nut
11. Front sidemember rear
12. Dash crossmember extension
13. Suspension crossmember support bracket
14. Suspension crossmember bracket inner
15. Pipe
16. Square head bolt
17. Retainer
18. Pipe support front

BODY CONSTRUCTION -Body Construction Characteristics
A
713
12
B
11
712
A-11
Left side
23
7 8 456789
10
11
AB
310
1112
13
14 15 16 17
18
19
20 21 1
13
18
1. Suspension crossmember support bracket
2. Dash crossmember extension
3. Front sidemember rear
4. Pipe nut
5. Pipe support rear
6. Dash panel extension
7. Front sidemember inner
8. Front sidemember inner reinforcement rear
9. Front sidemember gusset rear
10. Front sidemember bulkhead rear
11. Front sidemember inner reinforcement12. Front sidemember outer
13. Front sidemember bulkhead A
14. Pipe
15. Square head bolt
16. Retainer
17. Pipe support front
18. Suspension crossmember bracket inner
19. Transmission mount reinforcement
20. Transmission mount bracket
21. Transmission mount reinforcement rear