relay MITSUBISHI MONTERO 1998 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 28 of 1501
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EAC Electric Assist Choke](/img/19/57333/w960_57333-27.png "MITSUBISHI MONTERO 1998 Service Manual \
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EAC Electric Assist Choke")
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EAC Electric Assist Choke
EACV Electric Air Control Valve
EBCM Electronic Brake Control Module
ECA Electronic Control Assembly
ECAT Electronically Controlled Automatic Transaxle
ECM Electronic Control Module
ECT Engine Coolant Temperature Sensor
ECU Electronic Control Unit or Engine Control Unit
EDF Electric Drive Fan relay assembly
EDIS Electronic Distributorless Ignition System
EEC Electronic Engine Control
EECS Evaporative Emission Control System
EEPROM Electronically Erasable PROM
EFE Early Fuel Evaporation
EFI Electronic Fuel Injection
EGO Exhaust Gas Oxygen sensor (see HEGO)
EGR Exhaust Gas Recirculation system
EGRC EGR Control solenoid or system
EGRV EGR Vent solenoid or system
EMR Emission Maintenance Reminder Module
ESA Electronic Spark Advance
ESC Electronic Spark Control
EST Electronic Spark Timing
ETR Emergency Tensioning Retractor
EVAP Fuel Evaporative System
EVIC Electronic Vehicle Information Center
EVO Electronic Variable Orifice
EVP EGR Valve Position Sensor
EVR EGR Valve Regulator
EVRV Electronic Vacuum Regulator Valve
Elect. Electronic
Eng. Engine
Evap. Evaporative
Exc. Except
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"F" ABBREVIATION TABLE
"F" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
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F Fahrenheit (Degrees)
F/B Fuse Block
FBC Feedback Carburetor
FI Fuel Injector or Fuel Injection
FICD Fast Idle Control Device
FIPL Fuel Injector Pump Lever
FP Fuel Pump
FPM Fuel Pump Monitor
FPR-VSV Fuel Pressure Regulator Vacuum Switching Valve
FWD Front Wheel Drive
Fed. Federal
Ft. Lbs. Foot Pounds
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"G" ABBREVIATION TABLE
"G" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
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g grams
GND or GRND Ground
GRN Green
GRY Gray
Ga. Gauge
Gals. gallons
Gov. Governor
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"H" ABBREVIATION TABLE
"H" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
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H/D Heavy Duty
HAC High Altitude Compensation
HC Hydrocarbons
HEDF High Speed Electro Drive Fan relay or circuit
HEGO Heated Exhaust Gas Oxygen Sensor
HEGOG HEGO Ground circuit
HEI High Energy Ignition
HLDT Headlight
HO High Output
HP High Performance
HSC High Swirl Combustion
HSO High Specific Output
HTR Heater
HVAC Heating
Headlt. Headlight
Hg Mercury
Hgt. Height
Htr. Heater
Hz Hertz (Cycles Per Second)
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"I" ABBREVIATION TABLE
"I" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
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I.D. Inside Diameter
IAC Idle Air Control
IACV Idle Air Control Valve
IC Integrated Circuit
ID Identification
IDM Ignition Diagnostic Monitor
IGN Ignition system or circuit
ILC Idle Load Compensator
In. Hg Inches of Mercury
INCH Lbs. Inch Pounds
INFL REST Inflatable Restraint
INJ Injector or Injection
IP Instrument Panel
IPC Instrument Panel Cluster
ISA Idle Speed Actuator
ISC Idle Speed Control
ISS Idle Stop Solenoid
ITS Idle Tracking Switch
IVSV Idle Vacuum Switching Valve
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RVB Rear Vacuum Break
RWAL Rear Wheel Anti-Lock Brake
RWD Rear Wheel Drive
Recirc. Recirculate or Recirculation
Reg. Regulator
Rly. Relay
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"S" ABBREVIATION TABLE
"S" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
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SAW Spark Angle Word
SBC Single Bed Converter
SBEC Single Board Engine Controller
SC Super Charged
SCC Spark Control Computer
SCS Air Suction Control Solenoid
SDM Supplemental Restraint System Diagnostic Module
SDU SRS Diagnostic Unit
SEN Sensor
SES Service Engine Soon
SFI Sequential (Port) Fuel Injection
SIG RTN Signal Return circuit
SIL Shift Indicator Light
SIR Supplemental Inflatable Restraint
SMEC Single Module Engine Controller
SOHC Single Overhead Cam
SOL or Sol. Solenoid
SPFI Sequential Port Fuel Injection
SPK Spark Control
SPOUT Spark Output Signal
SRS Supplemental Restraint System (Air Bag)
SS 3/4-4/3 Shift Solenoid circuit
SSI Solid State Ignition
STAR Self-Test Automatic Readout
STI Self Test Input circuit
STO Self-Test Output
SUB-O2 Sub Oxygen Sensor
Sen. or Sens. Sensor
Sol. Solenoid
Sprchg. Supercharger
Strg. Steering
Susp. Suspension
Sw. Switch
Sys. System
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"T" ABBREVIATION TABLE
"T" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
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T.V. Throttle Valve
TAB Thermactor Air By-Pass
TAC Thermostatic Air Cleaner
TAD Thermactor Air Diverter
TAN Tan
TBI Throttle Body Injection
Page 45 of 1501
HEATER HOSES
HIGH PRESSURE RELIEF VALVES (HPRV)
IDLERS
IN-LINE FILTERS
METAL FITTINGS
METAL LINES
MIX AND AIR CONTROL DOORS (BLEND DOORS)
O-RINGS
ORIFICE TUBES
PILOT-OPERATED ABSOLUTES (POAS)
PLENUMS
PRESSURE CONTROL VALVES
PRESSURE SENSORS
PULLEYS
RADIATORS
RECEIVER-DRIERS
REFRIGERANT
REFRIGERANT OIL
RELAYS
SEALS
SERVICE PORTS
SPRING LOCK COUPLINGS
SUCTION THROTTLING VALVES (STVS)
SWITCHES (ELECTRICAL)
TENSIONERS
THERMISTORS AND PRESSURE SENSORS
THERMOSTATS AND HOUSINGS
VACUUM HOSES AND TUBES
VACUUM RESERVOIRS
VACUUM TUBES
VALVES IN RECEIVER (VIRS)
WATER PUMPS (ELECTRIC AUXILIARY)
WIRING HARNESSES AND CONNECTORS
MOTORIST ASSURANCE PROGRAM (MAP)
OVERVIEW
The Motorist Assurance Program is the consumer outreach
effort of the Automotive Maintenance and Repair Association, Inc.
(AMRA). Participation in the Motorist Assurance Program is drawn from
retailers, suppliers, independent repair facilities, vehicle
manufacturers and industry associations.
Our organization's mission is to strengthen the relationship
between the consumer and the auto repair industry. We produce
materials that give motorists the information and encouragement to
take greater responsibility for their vehicles-through proper,
manufacturer-recommended, maintenance. We encourage participating
service and repair shops (including franchisees and dealers) to adopt
(1) a Pledge of Assurance to their Customers and (2) the Motorist
Assurance Program Standards of Service. All participating service
providers have agreed to subscribe to this Pledge and to adhere to the
promulgated Standards of Service demonstrating to their customers that
they are serious about customer satisfaction.
These Standards of Service require that an inspection of the
vehicle's (problem) system be made and the results communicated to the\
customer according to industry standards. Given that the industry did
not have such standards, the Motorist Assurance Program successfully
promulgated industry inspection communication standards in 1994-95 for
the following systems: Exhaust, Brakes, ABS, Steering and Suspension,
Engine Maintenance and Performance, HVAC, and Electrical Systems.
Further, revisions to all of these inspection communication standards
Page 75 of 1501
![MITSUBISHI MONTERO 1998 Service Manual Underfilled ............. B ................. Require repair. \
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Underfilled ............. B ................. Require repair. \
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RELAYS
RELAY INSPECTION \
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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Housing broken .......... A ............ Require replacement.
Housing cracked ......... 2 ............ Suggest replacement.
Inoperative ............. A ........ ( 1) Require replacement.
Melted, affecting
performance ............ A ........... ( 2) Require repair or
replacement.
Melted, not affecting
performance ............ 2 ........... ( 2) Suggest repair or
replacement.
Missing ................. C ............ Require replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
( 1) - Inoperative includes intermittent operation or out of
OEM specification.
( 2) - Determine cause and correct prior to repair or
replacement of part.
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SEALS
SEAL INSPECTION \
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Condition Code Procedure
Leaking ................. A ........... ( 1) Require repair or
replacement.
( 1) - Require inspection of mating and sealing surface and
repair or replace as necessary.
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SERVICE PORTS
Page 86 of 1501
ADJUSTMENTS
NOTE: For adjustment procedures, see HEATER SYSTEM article.
TROUBLE SHOOTING
NO COOLING
1) Ensure compressor clutch is operating. If compressor
clutch is operating, go to next step. If compressor clutch is not
operating, check fuses and A/C switch. Check dual-pressure switch.
Check air inlet sensor and air thermosensor. Check A/C compressor
relay. Check A/C compressor clutch coil. Check A/C control unit.
2) Ensure system is properly charged with correct amount of
refrigerant. Evacuate and charge system as necessary. Ensure receiver-
drier is not clogged. Check compressor belt for proper tension. Check
for clogged expansion valve. Check compressor operation. Repair or
replace components as necessary.
INSUFFICIENT AIRFLOW
Check for air leakage at air duct joint. Check for frost on
evaporator. Ensure blower motor is operating properly. Check for
obstructed air intake.
INSUFFICIENT COOLING
Ensure system is properly charged with correct amount of
refrigerant and free of air and moisture. Evacuate and charge system
as necessary. Ensure receiver-drier is not clogged. Ensure sufficient
airflow through condenser exists. Check compressor belt for proper
tension. Check compressor operation. Repair or replace compressor as
necessary. Check for clogged expansion valve. Replace expansion valve
as necessary. Check A/C compressor clutch coil.
INTERMITTENT COOL AIR
Check for air or moisture in system. Evacuate and charge
system as necessary. Check for expansion valve malfunction. Replace
expansion valve if necessary. Check compressor belt for proper
tension.
TESTING
* PLEASE READ THIS FIRST *
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all SERVICE PRECAUTIONS and DISABLING &
ACTIVATING AIR BAG SYSTEM procedures in AIR BAG RESTRAINT
SYSTEM article.
NOTE: For testing procedures not covered in this article, see
HEATER SYSTEM article.
A/C SYSTEM PERFORMANCE
1) Park vehicle out of direct sunlight. Install A/C gauge
set. Start engine and allow it to idle at 1000 RPM. Turn A/C on. Set
A/C controls to recirculated air, panel (vent) mode and full cold
Page 91 of 1501
Switch Continuity Between
Position Terminal No.
OFF .................................................. (1)
Low ......................................... 1 & 8; 3 & 5
Medium-Low .................................. 1 & 8; 5 & 6
Medium-High .............................. 1, 4 & 8; 2 & 5
High ..................................... 1, 4 & 8; 5 & 7
( 1) - Continuity should not exist between any terminals.
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DUAL-PRESSURE SWITCH
Disconnect dual-pressure connector, and connect a jumper wire
across harness connector terminals. Connect manifold gauge set to
system, and check operating pressures. Dual-pressure switch will allow
compressor operation when system pressure is within specification.
When high or low pressure side of dual-pressure switch is at operation
pressure (ON), condition is normal if there is continuity between the
respective terminals. If continuity is not present when switch is ON,
replace dual-pressure switch. See PRESSURE SWITCH SPECIFICATIONS
table.
PRESSURE SWITCH SPECIFICATIONS TABLE ( 1)
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Application ON Pressure OFF Pressure
psi (kg/cm) psi (kg/cm)
High Pressure ......... 455 (32) .............. 541 (38)
Low Pressure .......... 32 (2.2) .............. 28 (2.0)
( 1) - With ambient temperature at 80
F (27C). \
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COMPRESSOR CLUTCH
Disconnect wiring to compressor clutch. Connect battery
voltage directly to A/C compressor clutch wiring harness terminals. If
click is heard, clutch engagement is okay. If click is not heard,
pulley and armature are not making contact. Repair or replace as
necessary.
RELAYS
4-Terminal Relay
1) Remove relay from relay box located in engine compartment.
Using an ohmmeter, check continuity between relay terminals.
Continuity should exist between terminals No. 2 and 4, but not between
terminals No. 1 and 3. See Fig. 6.
2) Connect battery voltage to terminal No. 2, and ground
terminal No. 4. Ensure continuity now exists between terminals No. 1
and 3. If continuity is not as specified, replace relay.
Page 92 of 1501
Fig. 6: Testing 4-Terminal Relay
Courtesy of Mitsubishi Motor Sales of America.
REMOVAL & INSTALLATION
* PLEASE READ THIS FIRST *
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all SERVICE PRECAUTIONS and DISABLING &
ACTIVATING AIR BAG SYSTEM procedures in AIR BAG RESTRAINT
SYSTEM article.
NOTE: For removal and installation procedures not covered in this
article, see HEATER SYSTEM article.
A/C CONTROL UNIT (ACCU)
Removal & Installation
Lower glove box. Remove 2 clips on top of evaporator, and
remove ACCU. Disconnect wiring harness from ACCU. To install, reverse
removal procedure. See Fig. 7.
Fig. 7: Locating A/C Control Unit (ACCU)
Courtesy of Mitsubishi Motor Sales of America.
Page 130 of 1501
for one second, and then go out. Turn ignition switch to START
position. Warning light should come on and stay on.
2) When ignition switch is turned from START to ON position,
warning light should come on for one second, and then go out. If
warning light functions as specified, go to step 3). If warning light
does not function as specified, see appropriate trouble shooting test:
* IGNITION SWITCH IN ON POSITION (ENGINE NOT RUNNING),
ANTI-LOCK WARNING LIGHT INOPERATIVE
* AFTER ENGINE STARTS, ANTI-LOCK WARNING LIGHT REMAINS ON
* IGNITION SWITCH IN START POSITION, ANTI-LOCK WARNING LIGHT
INOPERATIVE
* IGNITION SWITCH IN ON POSITION, ANTI-LOCK WARNING LIGHT
BLINKS TWICE. IN START POSITION, LIGHT STAYS ON. WHEN
IGNITION SWITCH IS CYCLED FROM START TO ON POSITION, LIGHT
BLINKS ONCE, THEN TURNS OFF
3) Test drive vehicle. If ANTI-LOCK warning light does not
come on at low speed, go to next step. If light comes on at low speed,
motor relay, solenoid valve or Wheel Speed Sensor (WSS) malfunction is\
indicated. Go to step 6). If insufficient braking force or ABS
malfunction exists, go to next step. If none of listed symptoms exist,
go to step 6).
4) Check conventional brake system components for proper
operation. Check for mechanical lock of hydraulic unit solenoid valve.
Check for plugged hydraulic line in hydraulic unit. Repair or replace
as necessary. If hydraulic unit is okay, go to next step.
5) Ensure WSS rotor gap is correct. See WHEEL SPEED SENSOR
(WSS) under ADJUSTMENTS. Check for faulty wheel speed sensor. See
WHEEL SPEED SENSOR (WSS) under COMPONENT TESTS. Replace sensor as
necessary. See WHEEL SPEED SENSOR (WSS) under REMOVAL & INSTALLATION.
Inspect ECU connectors and related wiring harness. See WIRING DIAGRAMS
. If testing indicates no mechanical or electrical failures,
substitute ECU with known-good unit and retest.
6) Enter ABS self-diagnostics and retrieve Diagnostic Trouble
Codes (DTCs). See RETRIEVING DTCs under SELF-DIAGNOSTIC SYSTEM. If no
DTCs are displayed, fault may be intermittent. Attempt to make
malfunction reoccur. If no diagnostic output exists, check and repair
wiring harness between ECU and data link connector. See
WIRING DIAGRAMS .
NOTE: Trouble shoot ANTI-LOCK warning light in following sequence:
instrument cluster circuit, ECU and valve relay.
Ignition Switch In ON position (Engine Not Running),
ANTI-LOCK Warning Light Inoperative
1) If all other warning lights come on with ignition on, go
to step 3). If other warning lights do not come on, check fuse No. 11
in main fuse panel. If fuse is blown, correct cause of blown fuse, and
replace fuse. If fuse is okay, go to next step.
2) Remove instrument cluster. Turn ignition on. Using DVOM,
check voltage between vehicle ground and instrument cluster ANTI-LOCK
warning light terminal No. 28. See Fig. 2. If light does not come on,
go to next step. If light comes on, check and repair connectors and
related wiring harness between instrument cluster, ABS valve relay and
ECU. See WIRING DIAGRAMS .
3) Turn ignition off. Check for faulty warning light bulb.
Replace bulb as necessary. If bulb is okay, check and repair
connectors and related wiring harness between instrument cluster and
ECU. See WIRING DIAGRAMS . If connectors and wiring are okay, replace
instrument cluster.
Page 131 of 1501
Fig. 2: Identifying Instrument Cluster Connector Terminals
Courtesy of Mitsubishi Motor Sales of America.
After Engine Starts, ANTI-LOCK Warning Light Remains On
1) With ignition on, disconnect instrument cluster
connectors. If warning light remains on, replace instrument cluster.
If warning light goes off, go to next step.
2) Disconnect ECU 22-pin connector and ABS relay box 8-pin
connector. See Fig. 3. If warning light goes off, replace ECU. If
warning light stays on, check and repair connectors and related wiring
harness between ECU, instrument cluster, and ABS valve relay. See
WIRING DIAGRAMS .
Fig. 3: Exploded View Of Hydraulic Unit & Components
Courtesy of Mitsubishi Motor Sales of America.
Ignition Switch In START Position, ANTI-LOCK Warning Light
Inoperative