ECO mode MITSUBISHI MONTERO 1998 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 85 of 1501
A/C SWITCH
When turned on, the A/C system will operate if blower motor
control lever is in a position other than OFF. When activated, A/C
switch allows A/C compressor clutch to engage and operate the
compressor.
A/C ENGINE COOLANT TEMPERATURE SWITCH
The A/C engine coolant temperature switch, located on
thermostat housing, is wired in series with compressor clutch. When
coolant temperature is greater than switch control temperature, power
to compressor is cut and compressor is turned off until temperature
returns to operating range. Switch will turn on at 226
F (108C) and
off at 235-243F (112-118C).
AIR SELECTOR LEVER
The lever moves horizontally to select source of air used
inside passenger compartment. Lever moves from position on left
(outside air mode) to position on right (recirculated air mode). Lev\
er
should be set in recirculated air mode for maximum A/C cooling.
BLOWER MOTOR CONTROL SWITCH
Blower motor control switch rotates to select blower motor
speeds. As switch is rotated from left or OFF position, increasing
speeds of blower operation are selected. In order for A/C system to
operate, blower motor control switch must be in a position other than
OFF.
MODE SELECTOR KNOB
Mode selector knob has six modes available to achieve desired
distribution of air from various outlets. When knob is rotated fully
to left (counterclockwise), airflow is directed to upper passenger
area. In second position (clockwise), airflow is directed to upper
passenger area and slightly to leg area. Position 3, directs air
mostly to leg area and slightly to upper passenger area. Position 4,
directs air exclusively to leg area. Position 5, directs air to leg
area and to windshield and door windows. Position 6, directs air
exclusively to windshield and door windows.
TEMPERATURE CONTROL KNOB
Temperature control knob operates blend-air door in
heater/air conditioning unit, mixing cooled and heated air so that
selected air temperature can be obtained. The system will provide
cooled air when A/C switch is in ON position and blower motor is in
any position other than OFF. Temperature control knob should be on far
left (maximum cooling) side of temperature selection scale when
maximum A/C cooling is desired.
DUAL-PRESSURE SWITCH
The dual-pressure switch, mounted on receiver-drier, is wired
in series with compressor clutch. Whenever system pressures drop below
or increase above control points of switch, power supplied to
compressor will be cut and compressor function will cease until
pressures are back to normal operating ranges.
Page 87 of 1501
settings.
2) Set blower/fan on high speed. Close doors and windows.
Insert thermometer in center vent. Operate system for 20 minutes to
allow system to stabilize. Measure temperature.
3) Discharge air temperature must be 37-44
F (3-7C) at
center vent, with high side and low side pressures within
specification. See A/C SYSTEM SPECIFICATIONS table at beginning of
article.
A/C CONTROL UNIT (ACCU)
1) Locate A/C Control Unit (ACCU) on top of evaporator case
and disconnect 10-pin connector. Inspect connector and wiring for
damage. Turn ignition and A/C on. Set temperature control to maximum
cooling and blower switch to high. Using a DVOM set to appropriate
test function, inspect harness side of connector. See Fig. 3. Go to
next step. If all test readings are as specified, replace ACCU.
2) Terminal No. 1 (Green/Yellow wire) is ACCU output. With
A/C and blower motor on, battery voltage should be present when ACCU
has received signals from pressure and temperature sensors confirming
A/C operation is okay.
3) Terminal No. 3 (Green/Blue wire) is ACCU power supply whe\
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A/C switch is in A/C mode. With ignition and blower on, and A/C switch
at second level setting, battery voltage should be present.
4) Terminal No. 5 (Green/Red wire) is ACCU power supply when\
A/C switch is in ECONO mode. With ignition and blower on, and A/C
switch at first level setting, battery voltage should be present.
Terminals No. 2 and 7 (Black wire) are ACCU grounds. There should be
zero volts at all times.
5) Turn ignition off. Reconnect 10-pin connector. Turn
ignition on. Turn A/C on. Set temperature control to maximum cooling
and blower switch to high. Backprobe 10-pin connector. Go to next
step. If all test readings are as specified, replace ACCU.
6) Terminal No. 10 (Blue/White wire) is air thermosensor
power supply. With ignition, blower and A/C on, approximately 5.5
volts should be present.
7) Terminal No. 8 (Blue/Yellow wire) is air thermosensor
signal. When temperature of evaporator outlet portion is 77
F (25C),
there should be approximately 3.6 volts present.
8) Terminal No. 4 (White/Blue wire) is air inlet sensor powe\
r
supply. With ignition, blower and A/C on, approximately 5.5 volts
should be present.
9) Terminal No. 9 (Yellow/Green wire) is air inlet sensor
signal. When temperature of evaporator outlet portion is 77
F (25C),
there should be approximately 1.5 volts present.
Fig. 1: Testing ACCU
Courtesy of Mitsubishi Motor Sales of America.
A/C SWITCH
Page 127 of 1501
ANTI-LOCK BRAKE SAFETY PRECAUTIONS
1998 Mitsubishi Montero
GENERAL INFORMATION
Anti-Lock Brake Safety Precautions
* PLEASE READ THIS FIRST *
This article is intended for general information purposes
only. This information may not apply to all makes and models. If
vehicle is equipped with Anti-Lock Brake System (ABS), refer to
appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES section for
description, operation, depressurizing, testing, system bleeding,
trouble shooting and servicing of specific system.
WARNING: Failure to depressurize ABS could lead to physical injury.
ANTI-LOCK BRAKE SAFETY PRECAUTIONS
WARNING: Failure to depressurize ABS could lead to physical injury.
* NEVER open a bleeder valve or loosen a hydraulic line
while ABS is pressurized.
* NEVER disconnect or reconnect any electrical connectors
while ignition is on. Damage to ABS control unit may result.
* DO NOT attempt to bleed hyudarulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES section.
* Only use specially designed brake hoses/lines on ABS equipped
vehicles.
* DO NOT tap on speed sensor components (sensor, sensor rings).
Sensor rings must be pressed into hubs, NOT hammered into
hubs. Striking these components can cause demagnetization or
a loss of polarization, affecting the accuracy of the speed
signal returning to the ABS control unit.
* DO NOT mix tire sizes. Increasing the width, as long as tires
remain close to the original diameter, is acceptable. Rolling
diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* DO NOT contaminate speed sensor components with grease. Only
use recommended coating, when system calls for an
anti-corrosion coating.
* When speed sensor components have been removed, ALWAYS check
sensor-to-ring air gaps when applicable. These specifications
can be found in each appropriate article.
* ONLY use rocommended brake fluids. DO NOT use silicone brake
fluids in an ABS equipped vehicle.
* When instlling transmittion devices (CB's, telephones, etc.)
on ABS equipped vehicles, DO NOT locate the antenna near the
ABS control unit (or any control unit).
* Disconnect all on-board computers, when using electric
welding equipment.
* DO NOT expose the ABS control unit to prolonged periods of
high heat (185
F/85 C for 2 hours is generally considered a
maximum limit).
Page 133 of 1501
Fig. 5: Identifying ECU Harness Connector Terminals 22-Pin Connector
Courtesy of Mitsubishi Motor Sales of America.
Fig. 6: Identifying ECU Harness Connector Terminals 26-Pin Connector
Courtesy of Mitsubishi Motor Sales of America.
SELF-DIAGNOSTIC SYSTEM
RETRIEVING DTCs
Using Scan Tool
1) With ignition off, connect scan tool and ROM Pack to Data
Link Connector (DLC) located under driver's side of dash, and to
cigarette lighter socket. See Fig. 7.
2) Turn ignition on. ANTI-LOCK warning light should come on
as ABS goes into self-diagnostic mode. Read and record all Diagnostic
Trouble Codes (DTCs) from ECU memory. Refer to scan tool
manufacturer's instructions for specific DTC retrieval procedure.
3) After all of the DTCs have been retrieved and recorded,
clear codes from ECU memory. Refer to scan tool manufacturer's
instructions for specific DTC clearing instructions. Refer to DTC
DEFINITION under SELF-DIAGNOSTIC SYSTEM . Refer to the appropriate DTC
under DIAGNOSTIC TESTS .
4) If DTCs cannot be cleared, ECU is currently detecting a
malfunction. If codes can be cleared, problem is either intermittent
or only appears while driving.
Page 169 of 1501
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14 No. 1 Shift Solenoid In 1st Or 2nd Battery
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14 No. 1 Shift Solenoid In 3rd Or 4th Gear 0 Volts
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16 No. 2 Shift Solenoid In 1st Or 4th Gear 0 Volts
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17 Diagnostic Test Mode Not Specified Not Specified
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18 Diagnostic Output Scan Tool Not Battery
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21 Oil Temp Warning Lamp Normal Temp. Range 0 Volts
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21 Oil Temp Warning Lamp For 5 Seconds After Battery
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22 Oil Temp Sensor Temp @ 248F (120C) About 1.9
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22 Oil Temp Sensor Temp @ 302F (150C) About 1.1
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23 4WD Low Range Switch 4WD Lever In 4H-Lock Battery
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23 4WD Low Range Switch 4WD Lever In 4L-Lock 0 Volts
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24 Neutral Safety Switch In "R" Position Battery
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24 Neutral Safety Switch Except In "R" 0 Volts
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25 Ground Engine Idling 0 Volts
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26 Ground Engine Idling 0 Volts
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31 Neutral Safety Switch In "L" Position Battery
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31 Neutral Safety Switch Except In "L" 0 Volts
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32 Neutral Safety Switch In "N" Position Battery
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32 Neutral Safety Switch Except In "N" 0 Volts
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34 Power Mode Power Mode Selected Battery
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34 4WD Detection Switch 2WD 4 Volts Or
Montero Greater
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34 4WD Detection Switch 4WD 0-1 Volts
Montero
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34 Free Wheel 2WD 4 Volts Or
Montero Engage Switch Greater
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34 Free Wheel 4WD 0 Volts
Montero Engage Switch
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Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
(1) - Inoperative includes intermittent operation or out of OEM
specification.
( 2) - Determine cause and correct prior to repair or
replacement of part.
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ROTORS
Determine the need to recondition based upon individual rotor
conditions that follow. Friction material replacement does not require
rotor reconditioning unless other justifications exist. DO NOT
recondition new rotors unless they are being pressed or bolted onto an
existing hub. It is not necessary to replace rotors in axle sets.
However, when replacing or reconditioning a rotor due to the
conditions that follow, you may suggest reconditioning of the other
rotor on the same axle to eliminate uneven braking behavior.
Determine the need to replace based upon the individual rotor
conditions that follow. Reconditioning is defined as machining and
block sanding, or block sanding only. Block sanding is defined as
using 120-150 grit sandpaper with moderate to heavy force for 60
seconds per side. Always wash rotors after servicing or before
installing.
ROTOR INSPECTION
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Condition Code Procedure
Corrosion affecting
structural integrity ... A ........ ( 1) Require replacement.
Cracked ................. B ............ Require replacement.
Hard spots .............. 2 ....... Suggest reconditioning or
replacement of rotor according
to OEM specifications.
Lateral runout (wobble)
exceeds OEM
specifications ......... B ............ Require re-indexing,
reconditioning, or replacement
according to specifications.
Measured thickness is less
than OEM discard
specifications ......... B ............ Require replacement.
Rotor thickness is less
than OEM "machine to"
specifications but thicker
than "discard at"
specifications, and the
rotor does not require
reconditioning ......... 1 ........ ( 2) Suggest replacement.
Rotor thickness will be
less than OEM "machine to"
specifications after
required
Page 252 of 1501
(VIN H) ........................................ 8.9:1
(VIN J) ....................................... 10.0:1
(VIN K) ........................................ 8.0:1
(VIN P) ........................................ 9.0:1
3.5L (VIN M & P) ................................. 9.0:1
Compression Pressure
1.5L (VIN A) ..................... 192 psi (13.4 kg/cm
)
1.8L (VIN C) ..................... 199 psi (13.9 kg/cm)
2.0L (VIN F) ..................... 178 psi (12.5 kg/cm)
2.0L (VIN Y) ............ 170-225 psi (11.7-15.5 kg/cm)
2.4L (VIN G) ..................... 192 psi (13.4 kg/cm)
3.0L
(VIN H & P) .................... 171 psi (12.0 kg/cm
)
(VIN J) ........................ 185 psi (13.0 kg/cm)
(VIN K) ........................ 156 psi (10.9 kg/cm)
3.5L (VIN M & P) ................. 171 psi (12.0 kg/cm)
Maximum Variation
Between Cylinders ( 2) ............... 14 psi (1.0 kg/cm
)
( 1) - See A - ENGINE/VIN ID article for VIN information.
( 2) - On Eclipse 2.0L non-turbo engine, maximum variation
between cylinders is 25 percent.
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VALVE CLEARANCE
NOTE: All engines are equipped with hydraulic lifters. No
adjustment is required.
IGNITION SYSTEM
IGNITION COIL
IGNITION COIL RESISTANCE - Ohms @ 68F (20C) TABLE \
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Application (1) Primary Secondary
1.5L (VIN A) ............ .5-.7 .......... 15,000-22,000
1.8L (VIN C) ............. ( 2) ........... 14,000-21,000
2.0L
(VIN F) .............. .70-.86 ......... 11,300-15,300
(VIN Y) .............. .51-.61 ......... 11,500-13,500
2.4L (VIN G)
Eclipse .............. .74-.90 ......... 20,100-27,300
Galant ............... .9-1.2 .......... 20,000-29,000
Montero Sport ........ .67-.81 ......... 11,300-15,300
3.0L
(VIN H) .............. .72-.88 ......... 10,300-13,900
(VIN J & K) .......... .67-.81 ......... 11,300-15,300
(VIN P) .............. .74-.90 ......... 20,100-27,300
3.5L
(VIN M) .............. .74-90 .......... 20,100-27,300
(VIN P) .............. .50-.70 ........... 9000-13,000
( 1) - See A - ENGINE/VIN ID article for VIN information.
( 2) - Information is not available from manufacturer at time
of publication.
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HIGH TENSION WIRE RESISTANCE
Wire resistance should not exceed 22,000 ohms for all models
Page 324 of 1501
* PLEASE READ THIS FIRST *
NOTE: Self-diagnostics should be performed when cruise control
cancels without driver using normal cancel modes.
RETRIEVING CODES
1) Data Link Connector (DLC) is located to left of steering
column. Use analog voltmeter or scan tool for code retrieval. Follow
scan tool manufacturer's instructions.
2) Using an analog voltmeter, connect leads between cruise
control terminal and ground terminal of DLC. See Fig. 35. Count number
of deflections and pauses of voltmeter needle to determine trouble
code. Digit count is about 0.5 second per pulse and pause between
digits is about 2 seconds. Once trouble codes have been displayed, see
DIAGNOSTIC TROUBLE CODE (DTC) IDENTIFICATION table.
DIAGNOSTIC TROUBLE CODE (DTC) IDENTIFICATION TABLE
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Code Diagnostic Item
11 .............................. Vacuum Pump Drive System
12 ........................... Vehicle Speed Sensor Signal
14 ....................... Vacuum Pump Power Supply System
15 ................................. Cruise Control Switch
16 .................................... Cruise Control ECU
17 ....................... Throttle Position Sensor System
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Fig. 35: Identifying Data Link Connector Terminals
Courtesy of Mitsubishi Motor Sales of America
CLEARING CODES
Page 338 of 1501
Application Curb Idle Basic Idle
1.5L & 1.8L ............ 600-800 ............... 650-750
2.0L
Non-Turbo ............ 700-900 ................... (1)
Turbo ................ 650-850 ............... 700-800
2.4L ................... 650-850 ............... 700-800
3.0L & 3.5L ............ 600-800 ............... 650-750
( 1) - Information is not available from manufacturer at time
of publication.
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NOTE: Basic idle speed should only be adjusted after verifying
spark plugs, fuel injectors, idle air control motor and
engine compression are okay.
All Other Models
1) Ensure vehicle is at normal operating temperature with all
lights, cooling fan and accessories off. Shift transmission into
Neutral or Park position.
2) Basic idle speed can only be adjusted using a scan tool to
ground Data Link Connector (DLC). Connect scan tool to DLC. DLC is
located below dash, near steering column. See Fig. 2.
3) Start engine and allow it to idle. Using scan tool, select
MFI SYSTEM ACTUATOR TEST, then select item 30. Check basic idle speed.
See IDLE SPEED SPECIFICATIONS table.
CAUTION: MFI system actuator test must be cancelled or test will
continue to run for 27 minutes. Driving vehicle under this
condition may damage engine.
4) Cancel MFI system actuator test. If idle speed is not
within specification, turn engine speed adjusting screw until correct
engine speed is obtained. See Fig. 6. Access to speed adjusting screw
is obtained by removing rubber plug on throttle body.
5) If idle speed cannot be lowered by turning engine speed
adjusting screw, determine if fixed Speed Adjusting Screw (SAS). Fixed\
SAS is stop screw contacting throttle lever. See
FIXED SPEED ADJUSTING SCREW for procedure.
6) After all adjustments are verified to be correct, possible
cause of incorrect idle speed is deterioration of Idle Air Control
(IAC) circuit. See DTC P0505 in G - TESTS W/CODES article.
CURB (SLOW) IDLE SPEED
NOTE: Curb idle speed is controlled by Idle Air Control (IAC)
motor. Adjustment is usually not necessary. For curb idle
speed specifications, see IDLE SPEED SPECIFICATIONS table
under BASIC IDLE SPEED.
1) Check ignition timing and adjust if necessary. See
IGNITION TIMING . Run engine at 2000-3000 RPM for more than 5 seconds.
Allow engine to idle for 2 minutes. Check curb idle speed.
2) If curb idle speed is not within specification, check IAC
system. See DTC P0505 in G - TESTS W/CODES article. If IAC system is
okay, adjust basic idle speed. See BASIC IDLE SPEED.
FIXED SPEED ADJUSTING SCREW
NOTE: Fixed Speed Adjusting Screw (SAS) is preset by manufacturer
and usually does not require adjustment. Only adjust fixed
SAS if other adjustment procedures require it, or if
Page 397 of 1501
DOOR LOCKS - POWER & KEYLESS ENTRY
1998 Mitsubishi Montero
1998 ACCESSORIES & EQUIPMENT
Mitsubishi - Keyless Entry & Power Door Locks
Montero & 3000GT
DESCRIPTION & OPERATION
On 3000GT, power door locks are controlled by driver or
passenger switches which send signals to Electronic Timer Alarm
Control System (ETACS) ECU. ETACS-ECU sends appropriate signals to
individual door lock actuators through individual relays.
The following features are incorporated in power door lock
systems that have an ETACS-ECU:
* Once locked door is closed, system will unlock door if key
remains in ignition switch.
* Continuous switching between lock and unlock of door will
disable system for about one minute.
On Montero, power door lock actuator receives signal from
individual control relay that is operated by a switch incorporated in
actuator. On all models, all door locks are actuated with operation of
one lock.
Montero and 3000GT offer optional keyless entry system. Use
of a 2-button portable remote control operates door locks within a
range of 13 ft. (4 m). Dome light flashes twice when doors are locked
and illuminates for 3 seconds when doors are unlocked. If, after 30
seconds, door(s) have not been opened when unlocked with keyless entry\
system, doors will relock.
COMPONENT LOCATIONS
COMPONENT LOCATIONS TABLE \
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Component Location
ETACS-ECU
3000GT ........................ Behind Left Side Of Dash
Data Link Connector (DLC) ....... Under Left Side Of Dash,
Below Steering Column
Door Lock Actuator ...................... Inside Each Door
Door Lock Relay
Montero ....................... Behind Left Side Of Dash
3000GT
No. 1 ........................ Under Left Side Of Dash
No. 2 ................. Behind Left Rear Quarter Panel
Power Door Lock Control Unit
Montero
W/O RKE .................... Behind Left Side Of Dash,
Behind Speaker
Receiver
3000GT ................. Behind Right Rear Quarter Panel
Remote Keyless Entry (RKE)
Control Unit
Montero ............... Behind Right Rear Quarter Panel
3000GT ................. Behind Left Rear Quarter Panel
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