service MITSUBISHI MONTERO 2000 Service Repair Manual

SRS -Seat Belt Pre-tensioner Disposal ProceduresSRS -Seat Belt Pre-tensioner Disposal Procedures52B-16
Caution
1) Before operating the pre-tensioner, see that
no one is in and near the vehicle.
2) The operation of the pre-tensioner makes the
inflator very hot. Before handling the inflator,
wait more than 30 minutes for cooling.
3) If the pre-tensioner fails to operate when the
procedures above are followed, do not go near
the pre-tensioner. Contact your local
distributor.
(7) After operation of the pre-tensioner, discard as
specified in the procedure. (Refer to P.52B-18.)
DEPLOYMENT OUTSIDE THE VEHICLE
Caution
1) This should be carried out in a wide, flat area at least
6 m away from obstacles and other people.
2) Do not operate outside if wind is high. Even in a soft
wind, ignite to windward of the pre-tensioner.
1. Disconnect the negative ( - ) and positive (+) battery cables
from the battery terminals, and then remove the battery
from the vehicle.
Caution
Wait at least 60 seconds after disconnecting the
battery cables before doing any further work. (Refer
to P.52B-4.)
2. Operate pre-tensioner as specified in the service
procedures that follows.
(1) Remove the seat belt pre-tensioner from the vehicle.
(Refer to P.52B-12.)
Caution
The pre-tensioner should be stored on a flat
surface and placed so that the pre-tensioner
operation surfaces are facing upward. Do not
place anything on top of them.


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54A-2
CHASSIS
ELECTRICAL
CONTENTS
BATTERY 4
..............................
SERVICE SPECIFICATIONS 4..................
ON-VEHICLE SERVICE 4......................
Electrolyte Level and Specific Gravity Check 4..
Charging 5.................................
Battery Test 5...............................
IGNITION SWITCH AND IMMOBILIZER
6.....................
SPECIAL TOOLS 6............................
TROUBLESHOOTING 6........................
IGNITION SWITCH AND
IMMOBILIZER-ECU 11.........................
IGNITION SWITCH AND IMMOBILIZER
<4D56> 14...............................
SPECIAL TOOLS 14...........................
TROUBLESHOOTING 14.......................
IGNITION SWITCH AND IMMOBILIZER-ECU
19 ............................................
COMBINATION METER 23................
SERVICE SPECIFICATIONS 23.................
SEALANTS 24................................
SPECIAL TOOLS 24...........................
TROUBLESHOOTING 24.......................
ON-VEHICLE SERVICE 30.....................
Speedometer Check 30......................
Tachometer Check 30........................
Fuel Gauge Unit Check 31....................Engine Coolant Temperature Gauge Unit Check
32 .........................................
COMBINATION METER 33.....................
HEADLAMP ASSEMBLY 36...............
SERVICE SPECIFICATIONS 36.................
SPECIAL TOOLS 36...........................
TROUBLESHOOTING 36.......................
ON-VEHICLE SERVICE 36.....................
Headlamp Aiming Adjustment 36..............
Luminance Measurement 38..................
Headlamp Bulb Replacement 39...............
HEADLAMP ASSEMBLY 40....................
FOG LAMPS 41..........................
SERVICE SPECIFICATIONS 41.................
SPECIAL TOOLS 41...........................
TROUBLESHOOTING 41.......................
ON-VEHICLE SERVICE 41.....................
Fog Lamp Aiming Check 41...................
FOG LAMPS 44...............................
SIDE TURN-SIGNAL LAMPS 45...........
SPECIAL TOOLS 45...........................
SIDE TURN-SIGNAL LAMPS 46................
ROOM LAMP 46.........................
TROUBLESHOOTING 46.......................
CONTINUED ON NEXT PAGE


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54A-3
ON-VEHICLE SERVICE 46......................
Room Lamp Delay-off Time Adjustment
Procedure 46...............................
REAR COMBINATION LAMP 47...........
SPECIAL TOOLS 47...........................
TROUBLESHOOTING 47.......................
REAR COMBINATION LAMP 47................
HIGH-MOUNTED STOP LAMP 48.........
COLUMN SWITCH 48....................
SPECIAL TOOLS 48...........................
COLUMN SWITCH 48..........................
HAZARD WARNING LAMP SWITCH 50....
SPECIAL TOOLS 50...........................
HAZARD WARNING LAMP SWITCH 50.........
HORN 51................................
CIGARETTE LIGHTER 51.................
ACCESSORY SOCKET 51................
RHEOSTAT 52...........................
CLOCK OR CENTER DISPLAY 53........
TROUBLESHOOTING 53.......................
CLOCK OR CENTER DISPLAY 67..............
RADIO/TAPE PLAYER 68.................
TROUBLESHOOTING 68.......................
RADIO AND CD AUTO CHANGER 81..........
FRONT SPEAKERS 82...................
REAR SPEAKERS 82.....................
ANTENNA83 ............................DEFOGGER 86...........................
TROUBLESHOOTING AUTOMATIC AIR CONDITIONER> 86...........
ON-VEHICLE SERVICE 86.....................
Printed Heater Check 86.....................
Defogger Relay Continuity Check 86...........
DEFOGGER SWITCH 87.......................
SMART WIRING SYSTEM (SWS)
Refer to GROUP 54B ....................
RADIATOR (RADIATOR FAN MOTOR)
Refer to GROUP 14 ......................
AUTOMATIC TRANSMISSION
Refer to GROUP 23 ......................
ANTI-LOCK BRAKE SYSTEM (ABS)
Refer to GROUP 35B ....................
DOOR HANDLE LATCH (DOOR LOCK)
Refer to GROUP 42 ......................
DOOR GLASS-REGULATOR (POWER
WINDOWS)
Refer to GROUP 42 ......................
KEYLESS ENTRY SYSTEM
Refer to GROUP 42 ......................
WINDSHIELD WIPER/WASHER
Refer to GROUP 51 ......................
REAR WIPER/WASHER
Refer to GROUP 51 ......................
SRS AIRBAG Refer to GROUP 52B......
HEATER Refer to GROUP 55.............
AIR CONDITIONER Refer to GROUP 55...


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CHASSIS ELECTRICAL-Ignition Switch and Immobilizer 54A-7
DIAGNOSIS CODE MEMORY ERASING PROCEDURE
Refer to GROUP 00 - How to Use Troubleshooting/Inspection Service Points.
INSPECTION USING SIMPLE CHECK DIAGNOSIS MODE
1. Change to Simple Check Diagnosis mode and activate switch diagnosis mode.
(Refer to GROUP 00 - How to Use Troubleshooting/Inspection Service Points.)
2. In this condition, the input signals for the following switches can be checked.
CHART CLASSIFIED BY DIAGNOSIS CODES
Code No.Diagnosis contentsReference
page
11Problem related to communication with the ignition key54A-7
12Ignition key is not registered, or encrypted code from ignition key does not match.54A-7
INSPECTION PROCEDURES FOR EACH DIAGNOSIS CODE
Code No. 11 Problem related to communication with the
ignition keyProbable cause
When the ignition switch is at the ON position, the encrypted codes
are not transmitted from the ignition key to the immobilizer-ECU.D
Malfunction of ignition key
D
Malfunction of immobilizer-ECU
YES
NOCan otherkeys which havebeen registered beused to start
the engine?
If code No. 12 is
output
Check the diagnosis codes.To inspection procedure 12 classified by diagnosis code
(Refer to P.54A-7.)
Replace the immobilizer-ECU.
Register the ignition key.
If code No. 11 is
output
Replace the ignition key which cannot start the engine.
Code No. 12 Ignition key is not registered, or encrypted
code from ignition key does not match.Probable cause
The ignition key has not been registered with the immobilizer-ECU.D
The ignition key has not been registered
with the immobilizer-ECU.
D
Malfunction of immobilizer-ECU
OK
NG
Replace the immobilizer-ECU.
Check the trouble symptoms.Register the encrypted code.


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CHASSIS ELECTRICAL-Combination Meter54A-23
COMBINATION METER
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Speedometer indication rangeAt 20 km/h18 - 23–
km/hAt 40 km/h37 - 45–
At 80 km/h75 - 88–
At 120 km/h113 - 132–
At 160 km/h150 - 176–
Speedometer needle swing km/h (when driving at 35 km/h or higher)–±3
Tachometer indication errorWhen engine speed is 700 r/min±120–
r/minWhen engine speed is 2,000 r/minPetrol- 175+225–
Diesel±175–
When engine speed is 3,000 r/minPetrol- 175+300–
Diesel±225–
When engine speed is 4,000 r/minPetrol- 225+375–
Diesel±300–
When engine speed is 4,750 r/min ±260–
When engine speed is 5,000 r/min - 225+425–
When engine speed is 6,000 r/min - 225+475–
Fuel gauge unit standardF position3–
resistance valueWE position11 0–
Fuel gauge unit float heightF position11.9–
mmE position195.2–
Engine coolant temperature gauge unit standard resistance valueW104±13.5–
Combination meter internal62 - 11 (IG power supply - earth)1MWor more–
resistance valueW62 - 25 (IG power supply - earth)1MWor more–(Measured at connector D-38
and connector D-40)
62 - 63 (IG power supply - fuel gauge)1MWor more–
62 - 64 (IG power supply - engine coolant
temperature gauge)1MWor more–
63 - 11 (fuel gauge - earth)180–
63 - 25 (fuel gauge - earth)180–
64 - 11 (engine coolant temperature gauge - earth)210–
64 - 25 (engine coolant temperature gauge - earth)210–
67 - 11 (battery power supply - earth)1MWor more–
67 - 25 (battery power supply - earth)1MWor more–
67 - 63 (battery power supply - fuel gauge)1MWor more–
67 - 64 (battery power supply - engine coolant
temperature gauge)1MWor more–


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CHASSIS ELECTRICAL -Clock or Center Display54A-54
BEFORE REMOVING THE BATTERY
The Center display has a large amount of data unique to the vehicle in its memory. When the battery
cable is disconnected, that memory is affected as shown in the table below. Accordingly, it is necessary
to make sure that you take notes of important information before disconnecting the battery cable.
FunctionInput function/memoryWhen battery cable is disconnected
Clock set on displayCurrent timeRetains data for approx. 1 hour
Vehicle model setShort (3-door models)/long (5-door
models)Retains data for approx. 1 hour
Brightness set for displayPosition set on displayRetains data for approx. 1 hour
Unit set for trip computerkm or mile, L/100km or mpg or km/L
Average vehicle speed after resetRetains data for approx. 1 hour
Average vehicle speed on displayAverage vehicle speed after resetRetains data for approx. 1 hour
Average fuel consumption on displayAverage fuel consumption after resetRetains data for approx. 1 hour
Cruising range on displayCruising range, fuel economyRetains data for approx. 1 hour
Outside temperature on displayOutside temperature after the ignition
switch is turned to the OFF(LOCK)
position.Retains data for approx. 1 hour
* The outside temperature sensor
is located near the engine.
Therefore, incorrectly high
temperature may be displayed
when the battery cable is
reconnected within one hour.
DIAGNOSIS FUNCTION FOR CENTER DISPLAY
Center display has the following diagnosis function:
FunctionContents
Service functionThere are the following 4 diagnosis modes available
1. Check of vehicle informationThe vehicle, short (3-door models)/long (5-door models) set
2. Check of LCD segmentsThe LCD segments for display available to light on or not
3. Check of sensorsOutside temperature, voltage of fuel gauge unit, system voltage, fuel amount
remains, fuel economy calculated after supply of fuel
4. Check of units connected into
the center displayThe units connected on display
Voltage (%) on terminal for MUT-II
Vehicle speed signal sent by engine-ECU
Oscillating signal


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CHASSIS ELECTRICAL -Clock or Center Display54A-61
INSPECTION CHART CLASSIFIED BY TROUBLE SYMPTOMS
Related unitTrouble SymptomInspection pro-
cedure No.Reference
page
Malfunction of center
display, related sen-No display appears after the ignition key is turned to the
ACC position.154A-62
sors, and wiring har-
nesses
Outside air temperature does not appear or abnormal
outside air temperature appears.254A-62
Abnormal vehicle speed is displayed on the service
mode.354A-63
Abnormal driving data are displayed:
D
Abnormal average fuel consumption (momentary
fuel consumption) and average vehicle speed
D
Abnormal cruising distance454A-64
Clock runs fast or slow.554A-64
The display screen is dim.654A-65
Air conditioning display does not apper.754A-66


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CHASSIS ELECTRICAL -Clock or Center Display54A-62
INSPECTION PROCEDURE 1
No display appears after the ignition key is turn to the ACC position.
OK
Measure voltages between D-03 display connector terminal (25),
(26) voltage and earth.
DIgnition switch: ACC
OK:System voltageNGRepair the fuse and wiring harness.
OK
Measure resistance between D-03 display connector terminal (28)
and earth.
OK:approx. 0
WNGRepair the wiring harness.
OK
Repair the center display unit.
Check the following connector: D-03NGRepair
INSPECTION PROCEDURE 2
Outside air temperature does not appear or abnormal outside air temperature appears.

Check the following connector: D-03NGRepair.
NO
Go to inspection procedure 3.
Check the wiring harness between the
Center Display and the outside air tem-
perature sensor.OKReplace the center display unit.OKEnd
NG
Replace the outside air temperature
sensor.NG
Check the wiring harness between the
center display unit and the outside air
temperature sensor, and replace if nec-
essary.
OK
Is a correct outside air temperature dis-
played in the servicemode?YESIs a correct vehicle speed displayed in
the servicemode?YESEnd (no abnormality).
NO

Select “Check of units connected into
the center display” on the service mode.
Does the symbol “AU” appear?NOGo to inspection procedure 7.
YES
Replace the center display unit.
YES
MUT-
IISelf-Diag code
Is A/C diagnosis code No.13 or 14 set?YESCheck the outside air temperature sen-
sor. (Refer to GROUP 55B.)
NO
Is a correct vehicle speed displayed in
the servicemode?NOGo to inspection procedure 3.
NOTE: It is necessary to drive for a while and get accurate temperature in display if you pass a area
in which temperature is much different. It might show high temperature on display in case it is high
around sensor due to high temperature of engine after battery is exchanged, or a display unit is reinstalled.


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CHASSIS ELECTRICAL -Clock or Center Display54A-63
INSPECTION PROCEDURE 3
Abnormal vehicle speed is displayed on the service mode.

OK
NGRepair.
Measure at center display unit connec-
tor D-03.
DDisconnect the connector.
DVoltage between terminal 36 and
body earth.
OK:(Ignition switch: ON)
System voltage.
(Ignition switch: OFF)
0-1VNGCheck the wiring harness between the
center display unit and the junction
block, and repair if necessary.
NG
Check the wiring harness between the
center display unit and the engine-ECU,
and repair if necessary.
Select “Check of units connected into
the center display” on the service mode.
Does the symbol “MU” appear?YES NGDisconnect MUT-
II. Then check vehicle
wiring harnesses.Disconnect connector D-04.
Then check voltage at terminal 5 of that
connector.
DIgnition switch: ON
NG:More than 80% of system volt-
age
OK:Less than that
OK NO
OK
Check the connections between the
center display unit and the engine-ECU.OKReplace the center display unit.
Check the connector: D-04

Measure at center display unit connector D-03.
DDisconnect the connector.
DVoltage between terminal 36 and body earth.
OK:(Ignition switch: ON) System voltage.
(Ignition switch: OFF) 0 - 1 VNGCheck the wiring harness between the center display unit and
the junction block, and repair if necessary.
OK
Measure at center display unit connector D-03 .
DDisconnect the connector.
DVoltage between terminal 27 and body earth.
OK:HI: System voltage.
Lo: 0 - 1VNGCheck the wiring harness between the center display unit and
the vehicle speed sensor, and repair if necessary.
OK
Replace the center display unit.


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CHASSIS ELECTRICAL -Clock or Center Display54A-64
INSPECTION PROCEDURE 4
Abnormal driving data are displayed:
DAbnormal average fuel consumption (momentary fuel consumption) and average vehicle speed
DAbnormal cruising distance
Are the average fuel consumption and average vehicle speed dis-
play correctly?NOGo to inspection procedure 3.1.
YES
Does the vehicle information on displayed on the screen meet
with the actual vehicle?
Is the vehicle type (long or short body) recognized correctly?
(Select “Check of units connected into the center display” and
“Check of vehicle information” on the service mode.)NOReplace the center display unit.
YES
Is remained fuel amount displayed correctly on servicemode?YESEnd (no abnormality).
NO
Measure at center display unit connector D-03.
DDisconnect the connector.
DVoltage between terminal 33 and body earth.
OK:0.1 - 3 VNGCheck the wiring harness between center display unit and the
fuel gauge unit, and repair ifnecessary. (relevant units: Combination
meter, fuel gauge unit)
OK
Replace the center display unit.
NOTE
(1) If the remained fuel amount is so small that the fuel gauge unit can not detect a correct amount,
incorrect cruising range may be displayed.
(2) Fuel consumption is updated each time fuel is supplied. Furthermore, the cruising range depends
on road and driving conditions.
INSPECTION PROCEDURE 5
Clock runs fast or slow.
NGRepair the fuse and wiring harness.
OK
YES
Does it receive a radio station on differ-
ent region where has timelag?YESTurn off the CT function.
NO
Replace the center display unit.
Measure at center display unit connec-
tor D-03.
DIgnition switch: OFF
DVoltage between terminal 26 and
body earth.
OK:System voltage
Is the symbol “CT” displayed?
NO


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