service MITSUBISHI MONTERO 2000 Service Repair Manual
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Page 1283 of 1839
ABS <4WD> -Troubleshooting35B-20
Inspection procedure 3
The ABS warning lamp does not illuminate when the
ignition key is turned to ON (engine stopped).
Probable cause
When power is first supplied to the ABS-ECU, the ABS-ECU turns the ABS-ECU
valve relay from off to on, off and back to onagain aspart of its initial check.
Accordingly, if the ABS warninglampdoes not illuminate, the cause is probably
an opencircuit in the ABS warninglamppower supply circuit, a blownlamp bulb
or an opencircuit between the ABS warninglamp and theABS-ECU.DBlown fuse
DBlown ABS warninglamp bulb
DMalfunction of ABS valve relay
DMalfunction of harness or connector
DMalfunction of combination meter
DMalfunction of the ABS-ECU
NG
Replace the combination meter.
NG
Repair
OK
NG
Check for a blown bulb.Replace the ABS
warning lamp bulb.
OK
NG
Repair
OK
Check the trouble symptoms.
Multi - purpose fuse No. 6 checkNGRefer to GROUP 00 – Inspection service Points for Blown
Fuse.
NG
Check the harness wire.
DBetween ignition switch and combination meter
DBetween the combination meter and the ABS-ECU
OK
OK
After replacing the ABS-ECU, carry out the following check.
DCheck the harness wire between the ABS warning lamp,
ABS valve relay and earth.
Check the following connector:E-107
NG
RepairCheck the trouble symptoms.OK
NG
Check the following connectors:D-01, D-208, D-210
Measure at the ABS-ECU connector E-107.
DDisconnect the connector and measure at the harness
side.
DIgnition switch: ON
DWarning lamp conditionwhen terminal 50 is shorted to
body earth
OK:Illuminates
Inspection procedure 4
The ABS warning lamp remains illuminated after the
engine has started.
Probable cause
The cause is probably a short-circuit in the ABS warninglamp illuminationcircuit.DMalfunction of combination meter
DMalfunction of harness (short-circuit)
DMalfunction of the ABS-ECU
NOTE
This trouble symptom is limited to cases where communication with the MUT-II is possible(ABS-ECU
power supply is normal) and the diagnosis code is a normal diagnosis code.
When the ABS valve relay connector B-21X and the
ABS-ECU connector E-107 are disconnected and the ignition
switch is turned to the ON position, does the ABS warning
lamp remain illuminated?YES
NO
Replace the ABS-ECU.
Replace the combination meter.
NG
Repair
OK
Check the harness wire.
DBetween the ABS warning lamp, the ABS-ECU and the
ABS valve relay
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Page 1284 of 1839
ABS <4WD> -Troubleshooting35B-21
Inspection procedure 5
Abnormal brake operation
Probable cause
Braking operation variesdepending on the driving conditions and the road
surface, which can make it difficult to diagnose a problem. However, if the
diagnosis codes displayed are normal, carry out the following inspection
procedure.DIncorrect wheel speed sensor installation
DMalfunction of harness or connector
DMalfunction of wheel speed sensor
DMalfunction of ABS rotor
DForeign material adhering to speed sensor
DMalfunction of wheel bearing
DMalfunction of HBB
DMalfunction of the ABS-ECU
Wheel speed sensor installation checkNG
Repair
OKCheck the hydraulic unit inside the hydraulic brake booster
(HBB). (Refer to P.35B-29.)
NG
Check the wheel speed sensor (Refer to P.35B-34.)NG
OK
Check the ABS rotor (Refer to P.35B-33).NG
Replace
OK
NG
Replace
OK
NG
Repair
OK
NG
NG
OK
Check the following connector:E-106
OK
Check the trouble symptoms.
NG
Replace the ABS-ECU.NG
Repair
Check the harness, and repair if necessary.
DBetween each wheel speed sensor and ABS-ECU ReplaceMeasure at ABS-ECU connector E-106.
DDisconnect the connector and measure at the harness
side.
DFront: resistance between 10 – 23, 7 – 20
Rear: resistance between 8 – 21, 9 – 22
OK:1.0 - 1.5 k
W
(Move the sensor harness and connector while checking at
this time.)
Check the following connectors:A-04
D-124, D-143
Wheel bearing check
(Refer to GROUP 26, 27 - On-vehicle Service.)
Check the trouble symptoms.
Wheel speed sensor output voltage check (Refer to P.35B-27.)OK
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Page 1294 of 1839
ABS <4WD> -On-vehicle Service35B-31
WHEN THE BATTERY IS FLAT
If the engine is started using a booster cable when the battery
is completely flat, and the vehicle is then driven without waiting
for the battery to be recharged, the engine may misfire and it
may not be possible to drive the vehicle. This is because the
ABS consumes a large amount of current when carrying out its
initial checks. If this happens, recharge the battery fully.
Caution
The vehicle posture will be unstable during braking, so
do not drive the vehicle with the ABS-ECU connector
disconnected or with the ABS not operating for any other
reason.
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Page 1301 of 1839
36-1
PARKING BRAKES
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 2.................
LUBRICANTS 2..............................
SEALANT 3..................................
ON-VEHICLE SERVICE 3.....................
Parking Brake Lever Stroke Check and
Adjustment 3..................................Parking Brake Switch Check 4..................
Lining Running-In 4............................
PARKING BRAKE LEVER 5..................
PARKING BRAKE CABLE 6..................
PARKING BRAKE DRUM 7...................
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Page 1310 of 1839
37A-1
STEERING
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 5..............................
SEALANT AND ADHESIVE 5.................
SPECIAL TOOLS 6..........................
ON-VEHICLE SERVICE 8.....................
Steering Wheel Free Play Check 8..............
Steering Angle Check 8........................
Tie Rod End Ball Joint Starting Torque Check 8..
Stationary Steering Effort Check 9...............
Steering Wheel Returnability Check 9............
Oil Pump Belt Tension Check <6G7,4D5> 9......Power Steering Fluid Level Check 10............
Power Steering Fluid Replacement 10...........
Power Steering System Bleeding 10.............
Oil Pump Pressure Test 11.....................
Power Steering Oil Pressure Switch Check
<6G7,4M4> 12.................................
Ball Joint Dust Cover Check 12.................
STEERING WHEEL AND SHAFT* 13.........
POWER STEERING GEAR BOX AND
LINKAGE 16................................
POWER STEERING OIL PUMP 30...........
POWER STEERING OIL HOSES 35..........
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from rendering
the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-related
component.
NOTE
The SRS includes the following components: SRS-ECU, SRS warning lamp, air bag module, clock spring and interconnecting
wiring. Other SRS-related components (that mayhave to be removed/installed in connectionwith SRS service or maintenance) are
indicated in the table of contents by an asterisk(*).
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Page 1314 of 1839
STEERING -Service Specifications/Lubricants/Sealant and Adhesive37A-5
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Steering wheel free play mmwith engine running-30 or less
with engine stopped0–10-
Steering angleInner wheel36_30’±1_30’-
Outer wheel31_40’-Outer wheel
Ball joint turning torque N×m0.49 - 2.45-
Stationary steering effort NSteering effort39.2 or less-
Fluctuation allowance5.9 or less-
Oil pump relief pressure MPa8.3 - 9.0-
Pressure under no-load condition MPa<6G7, 4D5>0.34-
<4M4>0.29-
Steering gear retention hydraulic pressure MPa8.3 - 9.0-
Oil pressure switch operating pressureOFF®ON1.5 - 2.0-
MPa <6G7, 4M4>ON®OFF1.5 - 2.0-
Pinion total rotation torque N×mTotal rotation torque0.6 - 1.7-
Torque variation0.4 or less-
Tie rod joint swing resistance N (Tie rod joint swing torque N×m)11 - 35 (1.4 - 4.9)-
Special tool aperture dimension (MB991561) mm2.9-
Band crimped width mm2.4 - 2.8-
LUBRICANTS
ItemSpecified lubricantQuantity
Power steeringAutomatic transmission fluid DEXRONIIAbout 0.6 l
Tie rod bellowsSilicone greaseAs required
Pinion and valve assemblyRepair kit greaseAs required
Rack assemblyRepair kit greaseAs required
SEALANT AND ADHESIVE
ItemSpecified sealantRemarks
Rack support cover end plug3M ATD Part No. 8663 or equivalentSemi-drying sealant
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Page 1353 of 1839
42-1
BODY
CONTENTS
HOOD3 ....................................
FENDER5 ..................................
FUEL FILLER DOOR6 .....................
WINDOW GLASS8 .........................
ADHESIVES 8.............................
SPECIAL TOOL 8.........................
WINDOW REPAIR 8.......................
WINDSHIELD 10..........................
QUARTER WINDOW GLASS 14...........
BACK DOOR GLASS 16..................
DOORS18 .................................
SERVICE SPECIFICATIONS 18............
SEALANT 18.............................
SPECIAL TOOLS 18......................
TROUBLESHOOTING 19..................ON-VEHICLE SERVICE 19................
Door Fit Adjustment 19.................
Door Window Glass Adjustment 19......
Defective Power Window Adjustment and
Replacement
20 .........................
Power Window Safety Mechanism Check 20..
Door Outside Handle Play Check 21.....
Power Window Operation Current
Check 21..............................
Circuit Breaker (Incorporated in the Power
Window Motor) Check 21...............
Door Inside Handle Play Check and
Adjustment 21..........................
DOOR ASSEMBLY 22.....................
DOOR TRIM AND WATERPROOF
FILM 24..................................
DOOR GLASS AND REGULATOR 30......
DOOR HANDLE AND LATCH 33..........
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP 36.....
BACK DOOR39 ...........................
SERVICE SPECIFICATION 39.............
SEALANT 39.............................
SPECIAL TOOL 39.......................
TROUBLESHOOTING 39..................
CONTINUED ON NEXT PAGE
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Page 1354 of 1839
42-2
ON-VEHICLE SERVICE 40................
Back Door Fit Adjustment 40............
Back Door Handle Play Check 40.......
BACK DOOR ASSEMBLY 41..............
BACK DOOR TRIM AND WATERPROOF
FILM 43..................................
BACK DOOR HANDLE AND LATCH 44....
KEYLESS ENTRY SYSTEM45 .............
TROUBLESHOOTING 45..................
ON-VEHICLE SERVICE 45.................
How to Replace a Battery of the
Transmitter 45..........................Encrypted Code Registration Method 45..
KEYLESS ENTRY SYSTEM 46............
SUNROOF47 ..............................
SERVICE SPECIFICATION 47.............
TROUBLESHOOTING 47..................
ON-VEHICLE SERVICE 47................
Water Test 47..........................
Sunroof Fit Adjustment 47...............
SUNROOF 48............................
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Page 1408 of 1839
51-1
EXTERIOR
CONTENTS
FRONT BUMPER 3.......................
ADHESIVE 3..............................
SPECIAL TOOL 3.........................
FRONT BUMPER 4........................
REAR BUMPER 8........................
ROOF RAIL 11...........................
MOULDING 11...........................
ADHESIVE 11.............................
SPECIAL TOOL 11........................
MOULDING 12............................
GARNISH 16.............................
ADHESIVE 16............................
GARNISH 17.............................
MUDGUARD 19..........................
ADHESIVE 19............................
MUDGUARD 19...........................
REAR DEFLECTOR 21....................
SPECIAL TOOL 21.......................
REAR DEFLECTOR 21....................
SIDE STEP 22...........................
SIDE STEP 22............................
WINDSHIELD WIPER AND WASHER 23....
SERVICE SPECIFICATIONS 23............
TROUBLESHOOTING 23..................
WINDSHIELD WIPER AND WASHER 24...
REAR WIPER AND WASHER 28..........
REFERENCE VALUE 28..................
TROUBLESHOOTING 28..................
REAR WIPER AND WASHER 28..........
HEADLAMP WASHER 30.................
TROUBLESHOOTING 31..................
HEADLAMP WASHER 31.................
CONTINUED ON NEXT PAGE
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Page 1425 of 1839
EXTERIOR -Garnish51-18
REMOVAL SERVICE POINT
A
A"
SIDE SILL GARNISH REMOVAL
Remove by the same procedure as given in FRONT DOOR
MOULDING, FRONT WHEEL CUT MOULDING, REAR
WHEEL CUT MOULDING AND REAR DOOR MOULDING
REMOVAL. (Refer to P.51-14.)
INSTALLATION SERVICE POINT
"
AA
SIDE SILL GARNISH INSTALLATION
Install by the same procedure as given in FRONT DOOR
MOULDING, FRONT WHEEL CUT MOULDING, REAR
WHEEL CUT MOULDING AND REAR DOOR MOULDING
INSTALLATION. (Refer to P.51-14.)
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