MITSUBISHI MONTERO 2000 Service Repair Manual

G
RO UP 51
E XTE R IO R
G EN ER AL
O UTLIN E OF CHANG ES
S erv ic e pro ce dure has been added as ele ctr ic -re tr a cta ble mir ro rs and th e mir ro r co ntr o l unit have been
a dded.
O UTS ID E MIR RO R
S PEC IA L TO OLS
T o ol N
um ber N
am e U
se B
C
D H
arn ess se t
A : Te st harn ess
B : LE D harn ess
C : LE D harn ess
a dapte r
D : Pro be F
or ch eckin g vo lt a ge (c o ntin uit y and va lu e) at
h arn esse s and co nnecto rs
A : Forch eckin g co nnecto rp in co nta ctv o lt a ge
B : For ch eckin g pow er su pply cir c u it s
C : For ch eckin g pow er su pply cir c u it s
D : For co nnectio n to co m merc ia lly ava ila ble
t e ste rs I
n sp ectio n
p ro ce dure R
efe re nce
p age B
oth ofth e ele ctr ic re tr a cta ble door m ir ro rs do notw ork ata ll. 1 5
1-2 E
it h er ofth e ele ctr ic re tr a cta ble m ir ro rs does notw ork . 2 5
1-3

EXTERIOR -Outside Mirror51-2
Inspection Procedure 1
Both of the electric retractable mirrors do not work at all.
Probable cause
The Mirror control unit controls the electric retractable mirror based on input
signals from the following switches.
DIgnition switch (ACC)
DRemote control mirror switch (for retracting and returning the mirror)
If the electric retractable mirror does not operate normally, one of the above
input circuit systems, the mirror assembly, or the Mirror control unit may be
defective.DRemote control mirror switch fault
DMirror assembly fault
DMirror control unit fault
DHarness or connector fault
NG
Repair
NG
Check the harness between the Mirror control unit and the
battery, and repair if necessary.
OK
To the next page
OK
Check the trouble
symptoms.
OK
OK
Check the mirror assembly (retraction operation) (Refer to
51 - 4).NG
Replace
Check the remote control mirror switch (Refer to 51-4).NG
Replace
OK
NG
OKNG
Repair
Check the harness wire, and repair if necessary.
DBetween the Mirror control unit and earth
NG
Check the trouble
symptoms.
NG
OK
NG
Check the harness wire, and repair if necessary.
DBetween the Mirror control unit and Remote controlled
mirror switch
NG
Repair OK
Measure at the Mirror control unit connector D-147.
DDisconnect the connector and test on the harness side.
DContinuity between terminal 3 and body earth
OK :Continuity
Check the trouble
symptoms. (1) NG
Measure at the Mirror control unit connector D-147 and
Remote controlled mirror switch connector D-142
DContinuity between the following terminals:
Between terminals 4 (Mirror control unit side) and 4
(Remote controlled mirror switch side)
OK :Continuity
Check the harness between the Mirror control unit and the
battery, and repair if necessary.
Check the trouble
symptoms.
NG
OKNG
Repair
Measure at the Mirror control unit connector D-147.
DDisconnect the connector and test on the harness side.
DIgnition switch (ACC)
(1) Voltage between terminal 5 and the body earth.
OK :Battery voltage
(2) Continuity between terminal 6 and the body earth.
OK :Continuity confirmed.(2) NGCheck the following connectors:D-147, D-209 (RHD),
D-223, D-27, D - 31 (LHD)
Check the following connectors:D-147, D-142
Check the following connectors:D-147, D-30 (LHD)
Check the following connectors:D-147, D-31, D-27, D-223,
D-208,


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EXTERIOR -Outside Mirror51-3
OK
Replace Mirror control unit.
OK
From the previous page
NGMeasure at the Remote controlled mirror switch connector
D-142
DDisconnect the connector and test on the harness side.
DContinuity between terminal 1 and body earth
OK :Continuity
NG
Repair
Check the harness wire, and repair if necessary.
DBetween the Remote controlled mirror switch and earth
NG
OK
Check the trouble
symptoms.
Check the following connectors:D-142, D-30
Inspection Procedure 2
Either of the electric retractable mirrors does not work.
Probable cause
The Mirror control unit controls the electric retractable mirror based on input
signals from the following switches.
DIgnition switch (ACC)
DRemote control mirror switch (for retracting and returning the mirror)
If the electric retractable mirror does not operate normally, one of the above
input circuit systems, the mirror assembly, or the Mirror control unit may be
defective.DMirror assembly fault
DMirror control unit fault
DHarness or connector fault
OK
Check the mirror assembly (retraction operation) (Refer to
51 - 4).NG
Replace
NG
OK
NG
Check the harness wire, and repair if necessary.
DBetween the Mirror control unit and Remote controlled
mirror
NG
RepairCheck the trouble
symptoms.
OK
Replace Mirror control unit.
Measure at the mirror control unit connector D-147 and remote
controlled mirror connector H-07(LH) or H - 13(RH).
DContinuity between the following terminals:
Between terminals 1 (Mirror control unit side) and 2
(Remote controlled mirror side)
Between terminals 2 (Mirror control unit side) and 1
(Remote controlled mirror side)
OK :ContinuityCheck the following connectors:D-147, D-15, D-25


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D
ir e ctio n of t
i 1 2 3 4 5 o
pera tio n U
P D
O W N L
E FT R
IG HT R
ETU RN or
U NFO LD
p osit io n to
R ETR AC T
p osit io n R
ETR AC T
p osit io n to
R ETU RN
p osit io n S
w it c h posit io n T
e rm in alN o. p
L
eft sid e R
ig htsid e 1 4
1 6 9 1
0 1
1 1 2 3 6 9
M
ir ro r adju stm entsw it c h U
p D
ow n L
eft R
ig ht M
ir ro r re tr a ctin g sw it c h R
etr a ct and re tu rn R
E-
T R AC T U
NFO LD

M
IR RO R CO NTR O L UNIT
R EM OVA L AND IN STA LLA TIO N

INTERIOR
Click on the applicable bookmark to selected the required model year.


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52A-2
INTERIOR
CONTENTS
SERVICE SPECIFICATIONS 3.................
SPECIAL TOOL 3............................
INSTRUMENT PANEL
* 4...................
INSTRUMENT PANEL
* 8...................
FLOOR CONSOLE 12........................
TRIMS 13...................................
SUNVISOR HOLDER 17......................FRONT SEAT 18............................
REAR/SECOND SEAT 25....................
THIRD SEAT 35.............................
FRONT SEAT BELT 38.......................
REAR SEAT BELT 40.
SECOND/THIRD SEAT BELT
41...................
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from rendering the SRS
inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-related
component.
NOTE
The SRS includes the following components: front impact sensors, SRS-ECU, SRS warning lamp, air bag module, clock spring and
interconnecting wiring. Other SRS-related components (that mayhave to be removed/installed in connectionwith SRS service or
maintenance) are indicated in the table of contents by an asterisk(*).


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S
ER VIC E SPEC IF IC ATIO NS
I te m s S
ta ndard va lu e S
port se at E
xce pt
s p ort se at S
eat cu sh io n heate r re sis ta nce W 6
.4 ±
1 0% 5
.0 ±
10% (
a t ca bin te m pera tu re of 20_
C ) B
etw een te rm in als 2 and 3 6
.0 ±
1 0% 5
.4 ±
10% S
eatb ack heate r re sis ta nce W
( a t ca bin te m pera tu re of 20_
C ) B
etw een te rm in als 1 and 2 6
.0 ±
1 0% 6
.0 ±
10% N
um ber N
am e U
se M
B990784 O
rn am entre m ove r R
em ova lo f sw it c h , tr im ,etc .

I
N STR UM EN T PA NEL
C au tio n
F or re m oval of in str u m en t pan el an d th e passen ger’s sid e air bag module , alw ays observ e th e
s erv ic e pro ced ure s describ ed in GRO UP 52B -Air Bag Module an d Clo ck Sprin g.
R EM OVA L AND IN STA LLA TIO N
F or in sta lla tio n of th e in str u m ent panel, th e bolt s and scre w s describ ed belo w are use d.T hey are in dic a te d
b y sym bols in th e illu str a tio n.
N am e S
ym bol S
iz e m m (D xL) C
olo ur S
hape T
a ppin g scre w A 5
x10 -
B 5
x12 -
C 5
x16 -
D 5
x16 -
E 5
x16 B
la ck F 5
x20 -
G 5
x20 B
la ck H 5
x16 -
W
ash er asse m ble d scre w I 5
x16 -
W
ash er asse m ble d bolt J 5
x20 B
la ck K 6
x16 -
L 6
x16 B
la ck M 6
x20 -
D
=Thre ad dia m ete r
L =Eff e ctiv e th re ad le ngth
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

L
R em oval ste p s
D Rear flo or co nso le asse m bly (R efe r
t o P.5 2A -1 2.)
D CD pla ye ru nit (R efe rto G RO UP 54A .)
D Fro nt flo or co nso le
( R efe r to P.5 2A -1 2.)
1 . C ente r panel asse m bly
2 . C ente r dis p la y
3 . R adio and ta pe pla ye r
4 . M anual air co ndit io ner asse m bly
5 . G lo ve box sto pper
6 . G lo ve box asse m bly
7 . G lo ve box lo ck
8 . G lo ve box la m p sw it c h harn ess
c o nnecto r
9 . G lo ve box la m p sw it c h
1 0. G lo ve box la m p
1 1 . U pper glo ve box str ik e r
1 2. U pper glo ve box asse m bly
1 3. U pper glo ve box lid lo ck
1 4. Fro nt passe nger’s sid e air bag
m odule harn ess co nnecto r 1
5. In str u m ent panel sid e co ve r
1 6. A ir outle t asse m bly
1 7. M ete r beze l
1 8. C om bin atio n mete r asse m bly
D Hood opener le ve r
( R efe r to GRO UP 42.)
D Fuel lid opener le ve r
( R efe r to GRO UP 42.)
1 9. Low er panel
2 0. S w it c h panel
2 1. C olu m n co ve r
2 2. S ta y A
D Assis t grip (R efe r to P.5 2A -1 3,1 5.)
D Fro ntp illa rtr im (R efe rto P.5 2A -1 3,1 5.)
2 3. U nder co ve r asse m bly
2 4. S ta y B
2 5. C orn er lo w er panel
2 6. P hoto se nso r harn ess co nnecto r
D Ste erin g sh aft asse m bly bolt
( R efe r to GRO UP 37A .)
2 7. In str u m ent panel asse m bly
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k