MITSUBISHI MONTERO 2000 Service Manual Online

C
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R EM OVA L AND IN STA LLA TIO N 4
5
4 6
7
8
9 1
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1 1 1
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1 4
1 5 1
6
1 7 1
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R em oval ste p s
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3. O -rin g
4 . R ocke r co ve r
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6 . A /T Flu id dip stic k asse m bly r e m ovin g le ft bank only >
7 . H eate r hose co nnectio n
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8. W ate r passa ge asse m bly
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9. G aske t
A A"
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10. D eto natio n se nso r
1 1 . D eto natio n se nso r bra cke t 1
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1 3. H eate r hose co nnectio n
1 4. W ate r pip e asse m bly
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15. O -rin g
1 6. C am sh aft posit io n se nso r co nnecto r
< w hen re m ovin g le ft bank only >
1 7. C am sh aft sp ro cke t (In ta ke sid e)
< w hen re m ovin g rig ht bank only >
1 8. Tim in g belt re ar co ve r
< w hen re m ovin g rig ht bank only >
A B"
"
BA
19. C ylin der head asse m bly
" AA
20. C ylin der head gaske t
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R EM OVA L AND IN STA LLA TIO N
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* : In dic ate s parts whic h sh ould be in it ia lly tig hte n ed , an d th en fu lly tig hte n ed afte r pla cin g th e
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ENGINE <4D5>
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11B-1
ENGINE <4D5>
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 3.................
SEALANTS 3................................
SPECIAL TOOLS 4..........................
ON-VEHICLE SERVICE 5.....................
Drive Belt Tension Check and Adjustment 5......
Auto-tensioner check 7.........................
Valve Clearance Check and Adjustment 8........
Injection Timing Check and Adjustment 9........
Idle Speed Check and Adjustment 12............
Idle-up Mechanism Check and
Adjustment-For A/C 12.........................Compression Pressure Check 13................
Timing Belt Tension Adjustment 14..............
Timing Belt B Tension Adjustment 15............
OIL PAN AND OIL SCREEN 17..............
TIMING BELT AND TIMING BELT B 19......
CRANKSHAFT OIL SEAL 25.................
CAMSHAFT AND CAMSHAFT OIL SEAL 27..
CYLINDER HEAD GASKET 30...............
ENGINE ASSEMBLY 34.....................


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ENGINE <4D5> -General Information11B-2
GENERAL INFORMATION
Items4D56
Total displacement mL2,477
Bore x Stroke mm91.1 x 95.0
Compression ratio21
Combustion chamberVortex chamber type
Camshaft arrangementSOHC
Number of valveIntake4
Exhaust4
Valve timingIntakeOpeningBTDC 20_
ExhaustClosingABDC 49_
IntakeOpeningBBDC 55_
ExhaustClosingATDC 22_
Fuel systemDistribution type injection pump
Rocker armRoller type
Adjusting screwElephant foot type


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ENGINE <4D5> -Service Specifications/Sealants11B-3
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
A/C compressor drive beltVibration frequency Hz157 - 176–
(When inspection)Tension N260 - 325–
Deflection mm 8.0 - 8.5–
A/C compressor drive beltVibration frequency Hz157 - 176–
(When adjustment)Tension N260 - 325–
Deflection mm 8.0 - 8.5–
A/C compressor drive beltVibration frequency Hz192 - 208–
(When replacement)Tension N390 - 450–
Deflection mm 6.5 - 7.0–
Valve clearance (at hot) mm0.25-
Injection timing (Value indicated on dial gauge mm)9_ATDC (1±0.03)-
Idle speed r/min750±100-
Compression pressure kPa (at engine speed of 280 r/min)3,040Min. 2,256
Compression pressure difference of all cylinder (at engine speed of 280
r/min) kPa-Max. 294
Timing belt tension mm4-5
Timing belt B tension mm4-5
SEALANTS
ItemsSpecified sealantRemarks
Oil panMITSUBISHI GENUINE PART
MD970389 or equivalentSemi-drying sealant
Semi-circular packing and rocker
cover gasket seal, and cylinder head
seal3M ATD Part No. 8660 or equivalent


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