engine MITSUBISHI SPYDER 1990 Service Repair Manual

ENGINE (TURBO)
AND
ACTUATOR TEST REFERENCE TABLE
iter
NoDrive contents inspection contents Normal condition
Inspection
iteminspection
No.
Code01
02
Cut fuel to
injector Idle speed drops
equally for each
injector
Engine: Warm, idle
(Cut the fuel supply to
each injector in turn and
check cylinders which don’t affect idling.)
l Engine:Crankingl Fuelpump:Activated
inspect
accord-
ing to
both the
above
condi-
tions. Pinch the
return hose
with fingers
to feel the pulse of
fuel being
recircu-
lated.
Listen near
the fuel
tank for the
sound of
pump
operation.
Injectors
Fuel pump Cut fuel to No.
injector
03
04
Cut fuel to No.
injector
Cut fuel to No. 4
injector
Fuel pump oper
ates and fuel is
recirculated.
Pulse is felt. Procedure
No. 28
En-
gine (Tur-
bo)>
Typical
pump whine.
when
valve is
Procedure
29
En-
gine>
Code
when
valve is
when
valve
Code No.
Code No.
when
valve is
No.
BTDC
Fan motor oper-
ates at low speed
Jo.
l Ignition switch: ON Fan motor oper-
l switch: ON ates at low speed. 33
Evaporative
emission
p u r g e
solenoid
Solenoid valve
turns from OFF
to ON.
. .
i -
*‘!
. .
Ignition switch: ON
Fuel pres-
sure solenoid
Engine
(Turbo)>
ignition switch: ON
Solenoid valve
turns from OFF
to ON.
10EGR
solenoid
ignition switch: ON
Solenoid valve
turns from OFF
to ON.
Solenoid valve
turns from OFF
to ON.
12Ignition switch: ONTurbocharger
waste gate
solenoid
Engine
(Turbo)>
Basic ignitionl Engine: Idling
Timing light is set
17Set to ignition
nent mode’
the fan
notors (radiator
condenser).
Ignition switch: ON
l A/C switch: ON
fan
Hi)
an (Hi)
the fan
notors (radiator
condenser).
fanHi)
an (Low)
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ENGINE (TURBO)
AND Troubleshooting ,
CHECK AT THE ENGINE
TERMINAL VOLTAGE CHECK CHART1. Connect a needle-nosed wire probe (paper
etc.) to
a
probe.
2.insert the needle-nosed wire probe into each of the ECM
connector terminals from the wire side, and measure the
voltage referring to the check chart.
NOTE
1.Measure voltage with the ECM connectors connected.
2. You may find it convenient to pull out the ECM to
make it easier to reach the connector terminals.’
3.Checks don’t have to be carried out in the order gi ven
in the chart.
Caution
Short-circuiting the positive
probe between a con-
nector terminal and ground
vehicle
wiring, the sensor, ECM, or all three. Use care to pre-
vent this!
3.If voltmeter division from standard value, check
the corresponding sensor, actuator and related elec trical
wiring, then repair or replace.
4. After repair or replacement,, recheck with the v oltmeter
to confirm that the repair has corrected the proble m.
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E N G I N E
AND ENGINE>
ECM Connector Terminal Arrangement
Check item (Engine Normal conditionTerminalNo.
Engine
TerminalNo.
Engine>
1No. 1 injector Engine: Warm, idleFromlNo. 2 injector Suddenly depress the accelerator mentarily drops sl
ightlypedal.
No. 3
No. 4 injector
Fuel pressure solenoidIgnition switch: ON
Engine: From cranking to idling
(Within approx. 2 minutes)
1
14 14
2
15
2
15
3
l W a r m i d l e
l . Check after hot re-
Stepper motor coil I
Stepper motor coil I
Idle air control motor Ignition switch: Immediately or more
turning ONtartly) O-l
Idle air control motorIgnition switch: Immediately after or more
turning ONtartly) O-l
Idle air control motorIgnition switch: Immediately after (Momentarily)
valve position sensor
turning ON O-l or 4.5-5.5
Idle air control motor Ignition switch: Immediately after (Momentarily)
valve position sensor
turning ON O-l or 4.5-5.5
EGR solenoid Ignition switch: ON
l
Engine: IdleFrom momentarily
l Suddenly depress the accelerator drops
4
17
5
18
6
p e d a l .
Engine/transaxle general Engine: Idle4.5-5.5
torque reduction
signal 1During driving and speed-changingafter engine warming upI
I
I
I
I
pump relay
pump relay module Ignition switch: ON
Engine: Idle
Ignition switch: ON
Engine: Cranking
.
Evaporative emission
solenoid Engine: Idle
Ignition switch: ON
Engine: Warm, 3,000
77
8
9
9
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ENGINE (TURBO)
AND ENGINE>
Check itemIgnition power transistorCheck (Engine Normal
Engine: 3,000 .
Ignition power transistor
Terminal No.
Engine
Terminal
No.
Engine>
10 10
23 23
11
12
Turbocharger waste gate Ignition switch: ON
solenoid
Engine: Idle premium
gasoline is used)
Power supply Ignition switch: ON
2525
Boost meter
Ignition switch: ON
l Engine: IdleFrom depress the accelerator drops
16
19
19Volume air flow sensor re- Engine: IdleQ - l
set signal
Engine:6-9
Fan motor relay (High)Radiator fan is not operating [Engine
coolant
2020
21
22
33
.
Radiator fan is operating at high
s p e e d [ E n g i n e
i s
Fan motor relay (Low)Radiator fan is not operating [Engine temperature
Radiator. fan is operating at low
speed [Engine coolant temperature
is
or more]
A/C compressor clutch
l Engine: Idle or
relaylA/C switch: OFF ON 6 or more i s o p e r a t i n g ) , as A/C clutch
cycles
2 1
22
33
ine: idle after I OFF) . . A Ndrops
II. .
Generator terminal
l
36Ignition switch: OFF ON
lamp(after several seconds
have passed)
pressureEngine: Warm,W h e n s t e e r i n g
idlewheel is station-
ary
When steering
wheel is turned
37
relay (Power supply) Ignition switch: OFF
Ignition switch: ON
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ENGINE (TURBO)
AND ENGINE> Troubleshooting
TerminalCheck itemCheck condition (Engine condition) c o n d i t i o n
No.
Engine>
Terminal
No.
Engine
41 41Generator Terminall Engine: idle after warm-up (radia-
tor fan: OFF)
l Headlight: OFF ONl switch: OFF l Stop lamp: OFF ON
A/C refrigerant A/C refrigerant1 , 3 7 3
ate pressure switch
pressurepsi) or less
pressure side)
1,863 (270
psi) or more
Engine/transaxle general
control torque reduction
request signal 2 Engine: Idle
During driving and
after engine warming up
Engine: Idle
Turn the A/C
,
switch OFF
switch ON (A/C
compressor is
operating)
Engine: Idle at the coolant b - l
ture of or lower
Engine: Warm, idle
Engine: Warm, idle
Engine: 5,000
the at a constant speed
Engine: 3,000
Warm, idle
Engine: 5,000
Engine: Idle
I
Engine: CrankingIor more
Ignition switch:
ON When intake air
t e m p e r a t u r e i s
When intake air 2.3-2.9
t e m p e r a t u r e i s
When intake air
temperature is
When intake air
t e m p e r a t u r e i s
.
42
4343
A/C switch45
46Engine/transaxle general
control torque execution
signal
Heated oxygen
heater (Rear)
55Evaporative emission
ventilation solenoid
58Engine ignition signal
Heated oxygen sensor
heater (Front)
60
61Fuel tank differential pres-
sure sensor
71Ignition switch-ST
Intake air temperature
sensor
‘272
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ENGINE (TURBO)
AND
ENGINE>
Terminal TerminalCheck itemCheck condition (Engine
No. No.
Engine Engine>
7373Manifold differential Engine: Idle
sure sensorl Engine: Idle‘rises from l Suddenly depress the accelerator suddenlypedal
75
75 Heated oxygen sensorl T r a n s a x l e : range
(Rear)l Driving with the throttle widely
3,500 or more
76
76Heated oxygen sensor Engine: Warm, 2,500 0
(Front)(Use a digital-type voltmeter)(repeats)
Backup power supply Ignition switch: OFF
81Sensor impressed voltage Ignition switch: ON4.5-5.5
92IgnitionIgnition switch: ON
3383 Engine coolant Ignition switch:When engine3.2-3.8
ture sensorONcoolant tempera-_
ture is
When engine2.3-2.9
coolant tempera-
ture is
F)
When engine
coolant tempera-
ture is
When engine
coolant tempera-
ture is
1484Throttle position sensor Ignition switch:Idle
ON (Check for
smooth voltage increase as
throttle valve is Wide open
4.5-5.5
moved from idlethrottle valve
position to wide
open throttle.)
85Barometric pressure Ignition switch: When altitude is3.7-4.3
sorON0 (0 ft.)
When altitude is
3.2-3.8
1,260 (3937
86Vehicle speed sensorl Ignition switch: ON 0l Move the vehicle slowly forward (repeats)
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ENGINE (TURBO)
AND
ENGINE> Troubleshooting
Terminal TerminalCheck itemCheck condition (Engine condition) Normal
No. No.
Engine Engine>. .
87Closed throttle position Ignition switch:Set throttle O-l
switchONto idle position
Slightly open 4
or more
throttle valve
88 88Camshaft position sensor
Engine: Cranking. . --
8989
90 90
9191
Engine: Idle
Crankshaft position Engine: Cranking
sor Engine: Idle
Volume air flow sensor Engine: Idle 2 . 2 - 3 . 2
Engine: 2,500 __
Park/Neutral positionIgnition switch: s e l e c t o r
switchONto or
S e t - s e l e c t o r l e v e r . 8 - 1 4 .
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ENGINE (TURBO)
AND ENGINE>
TERMINAL RESISTANCE
1. Turn the ignition switch off.
2. Disconnect the ECM connector.
3.Measure the resistance and check for continuity bet ween
the terminals of theECM
referring to the check
NOTE
1.When measuring resistance and checking continuity’
a harness for checking contact pin pressure should’
be used instead of inserting a test probe.
2.Checks do not have to be carried in the
given in this chart.,
Caution
If resistance or continuity performed on
the wrong terminals, damage to the vehicle wiring,
sensors,
and/or ohmmeter may occur.
Use care to prevent this!
4. If the ohmmeter shows
from the normal
condition, check the corresponding sensor, actuator and
related electrical wiring, and then repair or replace.
5. After repair or replacement, recheck with the oh mmeter
to confirm that the repair or replacement
corrected
the problem.
Harness Side Connector Terminal Arrangement
Terminal No. item Normal condition (Check condition)
No. 1 injector2-3 [At Engine (Turbo)>
No. 2 injector13-16 [At Engine>
14-12
2 - 1 2
No. 3 injector
15-12No. 4 injector
3 - 1 2Fuel pressure solenoid36-44 [At
4 - 1 2Stepper motor coil (Al) Engine (Turbo)>28-33 [At
17-12Stepper motor coil Engine (Turbo)>
5 - 1 2Stepper motor coil Engine (Turbo)>
18-12Stepper motor coil Engine (Turbo)>
4-17 motor Engine> Continuity
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ENGINE (TURBO)
AND ENGINE> Troubleshooting
Terminal’ No.
6 - 1 2
9 - 1 2 11-12
ground
ground
54-12
55-12
72-92
17-92
-Body
Inspection item
EGR solenoid Normal condition (Check condition)
36-44 [At
Evaporative emission purge solenoid
Turbocharger waste gate solenoid
Engine (Turbo)>
36-44 [At
36-44 [At
E C M g r o u n dContinuity
ECM ground
Heated oxygen sensor heater (rear)
Evaporative emission
solenoid Approx. 12
[At
36-44 [At
Heated oxygen sensor heater (front) Approx. 12 [At
Intake air temperature sensor5.3-6.7 intake air temperature is
[When intake air temperature is
1 1.5 intake air temperature is
Engine coolant temperature sensor
intake is
.
[When temperature is
[When coolant temperature is
1.3 [When coolant
coolant temperature is
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Closed throttle position switch
Continuity (when throttle valve is at idle position
)
No continuity (when throttle valve
slightly
Park/Neutral position switch Continuity (when select lever is at or N)
No continuity (when lever is at 2, or

ENGINE (TURBO)
AND
ENGINE> Troubleshooting
INSPECTION PROCEDURE USING AN ANALYZER
VOLUME AIR FLOW SENSOR
Measurement method
1. Disconnect the volume air flow sensor connector, and
connect the special tool (test harness: in be-
tween. (All terminals should be connected.)
2.Connect the analyzer special patterns pickup to volume
air flow sensor connector terminal 3.
Alternate method (lest harness not available)
1. Connect the analyzer special
pickup to ECM
terminal 90.
Standard Wave Pattern
Observation conditions
FunctionSpecial
Pattern height Low
Pattern selector Display
Engine
Standard wave pattern
The time (cycle time) is reduced when the amount of intake air increases.
Times and are equal.
0Time
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