brake sensor MITSUBISHI SPYDER 1990 Service Repair Manual

ENGINE Engine Assembly
4.9
29
8. Accelerator cable connection9. air control motor connector
10. Knock sensor connector 11. Heated oxygen sensor connector
12. Engine coolant temperature gauge
unit connector13. Engine coolant temperature sensorconnector
Engine oil
00005320
‘ c o i l c o n n e c t o r ’ 20. Camshaft position sensor connector
21. Crankshaft position sensor
connector22. Air conditioning compressor
connector23. Control wiring harness 24. Brake booster vacuum hose .
14. Ignition power transistor connector
15. Throttle position sensor connector
16. Capacitor connector 17. Manifold differential pressure sensor connector
18. Injector connectors connection
25. High-pressure fuel hose connection
26. Fuel return hose connection
27. Water hose A connection
28. Water hose
connection29. Vacuum hoses connection
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ENGINE Cylinder Head
CYLINDER HEAD GASKET
REMOVAL AND INSTALLATION
Pre-removal Operationl Fuel Line Inner Pressure Release(Refer to GROUP On-vehiclel Engine Coolant Draining(Refer to GROUP 00 Maintenance Service.)l Engine Oil Draining(Refer to GROUP 00 Maintenance Service.)
3.62.9 Nm
2.2
4.9 Nm
220 1
Removal steps
1. Accelerator cable connection(Refer to GROUP 17 On-vehicleService.)2. Air hose 3. Idle air control motor connector
4. Knock sensor connector
5. Heated oxygen sensor connector
6. Engine coolant temperature gauge
unit connector
7. Engine coolant temperature sensor
connector8. Ignition power transistor connector
9. Throttle position sensor connector
10. Capacitor connector
11. Manifold differential pressure sensor connector
12. Injector connectors
13. Ignition coil connector Engine oil
,
21
14. position sensor connector
15. Crankshaft sensor
16. Air conditioning compressor
c o n n e c t o r
17. Control wiring harness
18. Center cover
19. Spark
cable
20. Brake booster
21. High-pressure fuel hose connection 22. Fuel return hose connection
23. By-pass valve hose connection
24. Water hose connection25. Vacuum hoses connection26.Breather hose 27. PCV hose connection
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ENGINE
Fuelrail
Engine oil
2.5 Nm
10. Accelerator cable connection11. Throttle position sensor connector
12. control motor connector
13. speed sensor connector
14. injector harness connector
15. Generator harness connector16. Ignition coil connector
17. Camshaft position sensor connector 18. EGR solenoid valve connector
19. Generator connector20. Crankshaft position sensor
connector21. Knock sensor connector
22. Oil pressure switch connector
23. Heater hose connection 24. High-pressure fuel hose connection
25. Purge air hose connection
Brake booster hose
connection
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ENGINE Cylinder Head
4.9 Nm
10
Engine oil
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2
15
8. Accelerator cable connection
9. Throttle position sensor connector
10. air motor connector11. Injector harness connector
12. Ignition coil connector
13. Camshaft position sensor connector
14. EGR solenoid valve connector
15. Heater hose connection
16. High-pressure fuel hose connection 17. Purge air hose connection
Brake booster. vacuum hoseconnection
19. Overflow tube connection
20. Radiator upper hose connection 21. Water hose
22. Intake manifold stay

.
4 . 9 N m
\ / X L - -3.6
. .
8. Accelerator cable connection9. air control motor connector
10. Heated oxygen sensor connector
11. Engine coolant temperature gauge
unit connector
12. Engine coolant temperature sensorconnector13. Ignition power transistor connector
14. Throttle position sensor connector
Capacitor connector16. Manifold differential pressure
20. Crankshaft position sensor
connector21. Air conditioning compressor
connector22. Evaporative emission purge sole-
noid valve
23. Control wiring harness
24. Brake booster vacuum hose
connection High-pressure fuel connection
26. Fuel return hose connection --
. .. .
17.18.
sensor connector
Injector connectors
Ignition coil connector
19. Camshaft position sensor connector 27.
water nose A 28. Water hose connection29. Vacuum hoses connection
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ENGINE (NON-TURBO)>
MULTIPORT FUEL INJECTION SYSTEM
Heated oxygen sensor Power supply(Front)l Vehicle speed sensor
Manifold absolute l switch
sure sensor l position Intake air temperature
switch (transaxle rangesensor switch) position sensor Power pressure Camshaft position sensor Crankshaft position sen- l ignitionsor sense) Engine coolant tempera- l Brake switch
ture sensor relay r e l a y ) Knock sensor Heated oxygen sensor(Rear)
Injector l
F u e l Evaporative l fuel purge solenoid Idle air control motor EET
“Evaporative emission l
.l Fan motor l Generator speedometer
light
.
Fuel
canister
absolute pressure sensor
Intake air temperature sensor
Positive crankcase
ventilation valve
I n j e c t o r
transducer
sensor
Engine coolant
Knock sensor
Crankshaft position sensor
Air inlet
Heated oxygen
sensor (Rear)
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ENGINE
I Scan tool 35
Code General scan tool
No.No Vehicle Speed Sensor Signal
15
[Comment]
Background
lThe speed sensor serves as a PCM input switching voltage between 0 and 5volts.lOnce the vehicle is in motion and the throttle is open, information from the sensor is
sampled every 11 milliseconds and compared to a min imum threshold equal to 1 mph.
lIf the sensors output voltage indicates a speed higher than this threshold, the sensor
is considered to be operating normally.
lFailure of the sensor would be quite noticeable bec ause the speedometer would fail tooperate.Diagnostic features that depend on the speed sensor may never execute if this component
fails.
of Check Engine coolant temperature: or more Transaxle: Other than or range only). 31 seconds after starting engine Brakes not applied Throffle valve: Open Engine: 1600 or more Difference between the atmospheric pressure and in take manifold pressure:
34 (10 or more Condition Vehicle speed: Less than lmph for 11 seconds
Measure at the speed sensor connector
l Disconnect the connector, and measure at the harnes s side.
l Voltage between 1 and ground
(Ignition switch: ON)
O K :
l Continuity between 2 and ground
OK: Continuity
OK
OK
Check trouble
Open or shorted. circuitS p e e d o m e t e r d a m a g e d Open supply circuit
Open sensor ground circuit
Vehicle speed sensor failed PCM failed
Repair
Check the harness wire between the PCM and the spee d sensor
connector. Repair, if necessary.
N G Check the following connectors: I Repair
SCAN TOOL SENSOR READ TESTS (Data list)
Replace the vehicle speed sensor.
connector.
N G NG
Repair
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ENGINE Troubleshooting .
Scan tool 138
Code General scan tool
No. Not
25
[Comment]Range of Check
l Engine:
l Vehicle at rest and the brake appliedSet Conditionl speed differs from target idle by 200 for 12 seconds. l
Idle air control motor failed
l motor related circuit .
SCAN TOOL SENSOR READ TESTS (Data list)
12 position (Refer to Check the air control motor. (Refer to
OK
Check the throttle body minimum air flow. (Refer to
Code
No. R e l a y
General scan tool High Speed Radiator Fan Control
[Comment]
Background
lThe high speed radiator fan relay controls the high speed operation of the radiator fan.lOne side of the relay control coil is supplied with 12 volts when the switch is
turned to the ON position.
lThe circuit is completed when the other side of the relay coil is grounded by the PCM.lThe PCM grounds the relay control circuit depending on engine coolant temperature and/or A/C compressor condition, etc.
Range of Check
l Battery voltage: 10
or more
l Ignition switch: ON
Set Condition
lAn open or shorted condition is detected in the hig h speed radiator fan relay control circuitfor 3 seconds.
Probable cause
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l Relay open or l Ignition switch output lLow speed radiator fan relay control circuit
open or shorted
NGMeasure at the PCM connector Check the radiator fan circuit.lDisconnect the connector, and measure at harness side. Voltage between 69 and ground(Ignition switch: ON),.
OK: Battery positive voltage .,
l
Connect a jumper wire between 69 and ground(Ignition switch: ON)
OK: Radiator fan runs at high speed.
OK
Check the following connector: N G Repair
OK
Check trouble symptom.1
NG
Replace the PCM.

ENGINE (NON-TURBO)> Troubleshooting
SENSOR READ TESTS (DATA LIST) REFERENCE TABLE
Caution
1. When shifting the select lever to range, the brakes should be applied so that the
does not move forward.
2. When checking while driving the vehicle, always be sure to have two
vehicle.
Inspection
No.itemInspection contents
Normal conditionp r o c e d u r e
N o .
Engine: WarmWhen at 4000 Air/fuel mixture
engine is suddenly 200 or less
made leaner
decelerated.when
decelerating, and
sensor is made richer
When engine is 1,000
voltswhen racing.
suddenly raced.
(Heated
oxygenEngine: Warm
The heatedsensoroxygen sensor Engine: Idlefront)signal is used to
400 or less to
check the air/fuel
1,000
mixture ratio, and (Changes)
control condition is also checked Engine: 2000
by the PCM.
When engine coolant
t e m p e r a t u r e i s
When engine coolant
t e m p e r a t u r e i s
Engine
coolantIgnition switch: ON When engine coolant
or with engine run- temperature is
ture sensorning
When engine coolant
t e m p e r a t u r e i s
When engine coolant
t e m p e r a t u r e i s
Throttle Set to idle position.
400 or more
position Ignition switch: ON
Open fully 3,800
or less
Minimum
throttle Engine: Idle (more than one minute) 1,000
KnockCode
sor voltsEngine: Idle Sudden racingvoltage increases
temporarily.
0Battery
voltage Ignition switch: ON
101
1
Altitude: Om (0 ft.)
reading
Ignition switch: ON (30Altitude:
(3937 ft.)88 (26
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ENGINE (TURBO)
AND ENGINE>
Caution
1. Always apply the brakes when shifting the select or lever to ran&, or vehicle will
forward.
2. Driving tests always need another personnel.
NOTE
In a new vehicle [driven approximately 500 km (300 mile) or less], the volume air sensor output
is sometimes 10 higher than the standard frequency.
The injector drive time represents the time when the cranking speed is at 250 or below when the
supply voltage is 11 V.
In a new vehicle [driven approximately 500 km (300 mile) or less], the injector drive time is sometimes
longer than the standard time.
Fuel is injected into all cylinders simultaneously.
In a new vehicle [driven approximately km (300 mile) or less], the step of the stepper mo tor is sometimes
30 steps greater than the standard value.
If the throttle position sensor voltage rises 100 from the voltage when the engine is at idle and th e
closed throttle position switch turns from on to of f at this time, the sensors are normal. If the throttle position
sensor voltage rises 100
from the voltage when the engine is at idle, the t hrottle valve opens, and the
closed throttle position switch turns from on to of f at this, time, the sensors should be adjusted.
Item Inspection
No.item
Inspection contents Normal contentsInspection
procedure page
11HeatedEngine: WarmWhen at 4000 200 or Code No.
gen sensor engine is suddenly(Air/fuel mixture is 30
(Front)
made leaner
when decelerat- ing, and is made
richer when
When engine is
suddenly raceding.)
Engine: Warm Engine is idling
400 or
(The heated 1,000 ,gen sensor signal(Changes)
is used to check
2,500
the air/fuel mix-
ture ratio.)
Volume airl Engine coolant Engine is idling 22-46 Hz’
flow sensortemperature(4.3-5.3 g/s)
(Mass airl
Lights,electric
flow rate) cooling fan and all Engine
accessories: OFF(Turbo)>
l Transaxle: Neutral Hz
range)(1 g/s)
2,500
Engine is raced
Hz
(9.8-12.1
Engine,
Hz ,
Engine>
Frequency (or air
flow volume) in
creases
re- ,
sponse to racing.
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