fuel NISSAN 300ZX 1984 Z31 Maintenance Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 1984, Model line: 300ZX, Model: NISSAN 300ZX 1984 Z31Pages: 38, PDF Size: 1.19 MB
Page 2 of 38
PERIODIC MAINTENANCE
The following charts show the normal malntenance schedule Under severe driving conditions, additional or
more frequent maintenance
w~ll be required. Refer to "Maintenance under severe driving conditions".
The periodic maintenance schedule
is repeated beyond the last mileage and period shown.
EMISSION CONTROL SYSTEM MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Pertodc rnantenance should be performed Miles x 1,000 15 30 45 60
at number of miles. kilometers or months. (K,lometerr x 1.0001 (241 (481 (721 (961
Months 12 24 36 48
whichever comer first
Reference
Page
Orwe belts I I MA-8
Air cleaner filter R R MA-8
Vapor hnes 1. If MA4
Fuel lines (hoses. piping. connections. etc ) If if MA-9
Fuel filter See NOTE (11. MA-9
Englne coolant R R MA-10
MA-1 1
Engine 081
MA-1
1
Replace every 7.500 mile6
(12.000 kml or6 months
Replace every 5,000
miles
18.000 kmJ or 6 months
Replace
at the first 011
Except turbocharged engine
Turbocharged engine
Ewne 011 f,lter change and then every MA-1 1 second od change
Spark plugs R R MA-12. 13
I"",..""
Exhaust gas sensor I I MA-15. 16
NOTE:
(1) If vehicle is operated under extremely adverse weather conditions or in areas where ambient temperatures are either
extremely
low or extremely high, the filters mlght become clogged. In such an event, replke them immediately.
(2) Maintenance Items and antervals wlth "*" are recommended by NISSAN MOTOR CO., LTD. Other maintenance items and
intervals
are required.
Abbreviations A = Adjust
R =Replace
I = Inspect Correct or replace if necessary
MA-2
.
Page 5 of 38
GENERAL MAINTENANCE
Item Reference item in MAsection
Windshield defroster Check that the air comes out of the
defroster outlets properly and in sufficient quantity when
operating the heater or
air conditioner
Rear view mirror Make sure that it is secure
-
-
Sun visors Make sure that they can be moved freely and are
secure
Steering wheel Check that it has the specified free play Be
sure to check for changes in the steering condition, such
as
excessive free play, hard steering or strange noises
-
Specification
Free
play Less than 35 mm (1 38 in)
Seats Check front seat position controls such as seat adjust- -
ters, seatback recliner, etc to ensure they operate smoothly
and that
all latches lock securely in every position Check
that the head restraints move up and down smoothly and
that
the locks (if so equipped) hold securely in all latched
positions Check that the latches lock securely for folding-
down rear seatbacks
Seat belts Check that all parts of the seat belt system e g
buckles, anchors and retractors operate property and ANCHORS, RETRACTORS AND ADJUSTER
smoothly Check the belt webbing for cuts, fraying, wear or
damage
INSPECTING SEAT BELTS, BLUCKLES,
Accelerator pedal Check the pedal for smooth operation -
and make sure the pedal does not catch or require uneven
effort
Clutch pedal Make sure the pedal operates smoothly and
check that
it has the proper free travel
ADJUSTING CLUTCH PEDAL HEIGHT AND
FREE PLAY
Brakes Check that the brake does not pull the vehicle to
one side when applied
Brake pedal Check the pedal for smooth operation and
make sure
it has the proper distance under it when de-
pressed fully Check the brake booster function
CHECKING BRAKE PEDAL DEPRESSED HEIGHT
0 CHECKING BRAKE BOOSTER FUNCTION
Parking brake Check that the lever has the proper travel and
confirm that your vehicle
is held securery on a fairly steep
hill with only the parking brake applied
0 CHECKING PARKING BRAKE
Automatic transmission "Park" mechanism Check that the
lock release button on the selector lever operates properly
and smoothly
On a fairly steep hill check that your vehicle
is held securely with the selector lever in the "P" wsition
without
aDDlvina anv brakes
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e g each time you check the engine oil or refuel
MA-5
Page 6 of 38
GENERAL MAINTENANCE
Item
Windshield washer fluid Check that there
is adequate fluid
in the tank
Reference item in MA section
-
Engine coolant level Check the coolant level when the -
engine is cold
Radiator and hoses Check the front of the radiator and
clean off any dirt, insects,
leaves, etc , that may have
accumulated Make sure the hoses have no cracks, deforrna-
tion, rot or loose connections
Brake and clutch fluid levels Make sure that the brake and CHECKING CLUTCH FLUID LEAKS
clutch fluid
levels are between the "MAX" and "MIN" lines INSPECTING BRAKE LINES & HOSES
on the reservoir
Engine drwe belts Make sure that no belt if frayed, worn,
cracked or oily CHECKING AND ADJUSTING DRIVE BELT
Engine oil level Check the level on the dipstick after park- -
ing the vehicle on a level spot and turning off the engine
Power steering fluid level Check the level on the dipstick
when the fluid
is cold and the engine is turned off
0 CHECKING POWER STEERING FLUID LEVEL
Automatic transmission fluid level Check the level on the CHECKING AUTOMATIC TRANSMISSION
dipstick after putting the selector
level in "P" with the FLUID LEVEL
engine idling
Exhaust system Make sure there are no loose supports, 0 INSPECTING EXHAUST SYSTEM
cracks or holes If the sound of the exhaust seems unusual
or there
is a smell of exhaust fumes, immediately locate the
trouble and correct
it
Underbody The underbody is frequently exposed to corro-
sive substances such as those used on icy roads or to control
dust
It is very impOrtant to remove these substances, other-
wise rust will form on the floor pan, frame, fuel lines and
around
the exhaust system. At the end of winter, the
underbody should be thoroughly flushed with plain water,
being careful to clean those
areas where mud and dirt can
easily accumulate.
Fluid leaks Check under the vehicle for fuel, oil, water or
other fluid
leaks after the vehicle has been parked for a 0 INSPECTING MANUAL TRANSMISSION OIL
while.
Water dripping from the air conditioner after use is 0 INSPECTING AUTOMATIC TRANSMISSION FLUID
normal. If you should notice
any leaks or gasoline fumes
are evident, check for
the cause and correct it immediately.
0 CHECKING CLUTCH FLUID LEAKS
0 INSPECTING DIFFERENTIAL GEAR OIL
0 INSPECTING FRONT AXLE AND SUSPENSION
0 INSPECTING REAR AXLE AND SUSPENSION
0 INSPECTING BRAKE LINES & HOSES
0 CHECKING POWER STEERING LINE & HOSES
PARTS
PARTS
MA-6
Page 9 of 38
ENGINE MAINTENANCE
Checking Fuel System
Check fuel lines and tank for proper attachment,
leaks, cracks, damage,
loose connections, chafing
and deterioration
SMA803A
CAUTION.
a. Do not reuse fuel hose clamp after loosening
b. Tighten high pressure rubber hose clamp
so
that clamp end is 3 mm (0.12 in) from hose
end or screw position (wider than other
portions of clamp)
is flush with hose end.
Tightening torque specifications are the same
for all rubber hose clamps.
When tightening hose clamp, ensure that screw
does not come into contact with adjacent
parts
10-1dNm IO 10 -0.15 kgm. 07 - 1 1 h-lbl
SMAS04A
Replacing Fuel Filter
Before removing fuel filter, release fuel pressure
from fuel line
to eliminate danger.
1 Start engine
2 Remove luggage floor mat
3. Disconnect fuel pump harness connector with
engine running
SEF7148
4. After engine stalls, crank engine two or three
times to make sure that pressure
is released
5 Turn ignition switch off and connect fuel
pump harness connector
6 Loosen fuel hose clamps
SMA780A
7 Replace fuel filter.
Do not reuse fuel hose clamps.
Be careful not to spill fuel over engine com-
partment. Place a rag
to absorb fuel.
Use high pressure type fuel filter. Do not use a
synthetic resinous
fuel filter.
MA-9
I
Page 23 of 38
CHASSIS AND BODY MAINTENANCE
Checking Rear Axle and
Rear Suspension Parts (Cont'd)
(3) Check axle and suspension parts for wear,
cracks or damage
0 Check shock absorber for oil leakage or dam-
age
- SMA726A
--Checking Drive Shaft
Check boot and drive shaft for cracks, wear, dam-
age or grease leakage.
SM A743 A
,Checking Front Wheel Alignment -
PRELIMINARY INSPECTION
Tire pressure
Wheel bearing axial play
Suspension ball joint
Steering linkage and connections
Shock absorber operation
Tighten each front axle and suspension parts
Measure vehicle height (Unladen).
The vehicle must be on a level surface both
fore and
aft, and transversely.
Repair or replace the damaged portion or
parts
Steering gear housing looseness at frame
" U n I aden "
Fuel tank, radiator and engine oil tank all full
Spare tire, lack, hand tools, mats in position
CAMBER, CASTER AND KINGPIN
INCLINATION
Camber, caster and kingpin inclination are preset
at
factory and cannot be adjusted
Camber.
-35 to 55'
Caster :
5"50 - 7"3Q
Kingpin inclination:
12"15' - 13"45'
TOE-IN
1 Mark a base line across the tread
After lowering front of vehicle, move it up and
down
to eliminate friction.
MA-23
4
Page 25 of 38
CHASSIS AND BODY MAINTENANCE
Checking Rear
PRELIMINARY INSPECTION
0 Tire pressure.
0 Wheel bearing axial play
0 Shock absorber operation.
0
0 Measure vehicle height (Unladen)
Tighten each rear axle and suspension part
The vehicle must be on a level surface both
fore and
aft, and laterally
Repair or replace the damaged portion or parts
0
"Unladen"
Fuel tank, radiator and engine oil tank all full
Spare
tire, jack, hand tools, mats in position
CAMBER
Camber
is preset at factory and cannot be adjusted
Camber:
-1"55'tO -25'
TOE-IN
1. Mark a base line across the tread
SMA123
nee1 Alignment
2 Measure toe-in
~~ner parallel to center Ime of body-
Toe-in = A - B
, Front 8 SMA124
Toe-in:
-2 to 2 mm (-0.08 to 0.08 in)
3 Toein can be adjusted by inside of rear arm
bushing pins
Unit
Tobl" TObOltl Max 9 6 10 3781 Max 9.6 (0.378)
When performing toe adjustment, always set the
cams in the same position on the right and left rear
arm bushing pins.
MA-25
,,_l
Page 36 of 38
SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Used belt deflection
Limit
Adlusted deflecraon
Engine Maintenance
INSPECTION AND ADJUSTMENT
st deflec. TIon Of
new belt Pedal free Play "A"
Alternator
1 -3 IO M -0 121
Arr conditioner I 16 I 9-11 I 7-9 compressor (0631 1035 0431 (028-0351
ADDlted pushtng force I 98 N 110 kg, 22 Ibl
21
10831 Power steering 011 pump
Oil capacity
13.16 10-13
1051 .0631 (039-0511 ~~
unlt P IUS qt. Imp qtl
Wheel alignment IUnladenI
Camber
degree
Caster degree
-35' to 55'
5*50.7"30
Coolant capacity Unlt &? IUS qt. Imp qtl
Wlth 041 falter
Wtthout
001 filter
VG30E & VG30ET
4
0 (4-1 /4, 3-1/21
3 3 13-1/2.
2 7/81
Spark plug
VG30E
I VG30E I VO3OET
105 111-1/8, 91/41
Front wheel turning angle Toe-out turns
Inner wheelIOufer wheel
degree
Plug uaD I 10- 1 1 mm 10039-OW3 in1
22"30'/20'
altitude I 20*2'/650t50 I 20t2'/650f50
standard iype
Hot type
Cola woe
condmon
VG30ET I 20 f 2"/700 f 50 I 20 + 2'/650 t 50
BCPR6ES.11 BCPR6E-11
BCPRSES.11 BCPRSE-11
BCPR7ES.11 BCPR7E-11
TIGHTENING TORQUE
U"lt Nm kg-m ft-lb
Full turns Inner wheel degree
Outer wheel degree
Or1 pan drain plug 29-39 30-40 22-29
Spark plug 20-29 20-30 14-22
Fuel hme clamps 10-15 010-015 07-11
35" .39"
27" .31'
-Chassis and Body Maintenance-
INSPECTION AND ADJUSTMENT
Clutch
Unlt mm 11nI
Pedal height "H" I 195 - 205 I7 68.8 071
Front axle and front suspension
Wheel bearmg preload
IAr measured at wheel hub bolt1 6 86.14 61
With used parts N Ikg, Ibl 1 1 67.7 75 IO 17-079.037- 1741
Kingpin mclination degree I 12'15'- 13'45
degree I 6'- 16
Out 3 (0 0361 - In 3 (0 0361 Side lip IReference datal mm/m lin/ftl
37 5 I1 476) Standard side rod length "A" mm bnl
* On power steering models, wheel turning force la1 circumference
afsteeringwheellof98-147NI10-15kg.22-33lblwith
engtne at idle
Rear axle and rear suspension
Camber degree I -1-55' fa -25
mm (4") I -2 to 2 1-0 08 to 0 081 Toe-,"