service NISSAN 300ZX 1984 Z31 Manual Transmission Workshop Manual

MANUAL TRANSMISSION
I
CONTENTS
REMOVAL AND INSTALLATION ...... ...... .... MT-2
ON-VEHICLE SERVICE
. . .. .. _. MT- 3
MAJOR OVERHAUL - FS5W71C. ... ...... ........ Mi- 4
DISASSEMBLY - FS5W71C ....... .. MT- 7
REPAIR FOR COMPONENT PARTS-FS5W71C ..... MT- a
ASSEMBLY - FS5W71C ...... , . . MT-18
5-SPEED TRANSMISSION [Model BW T-5 (FS5R90AIl
... MT-20
Rear extension
.. ... ..... ...... MT-23
Case cover
. . ......... ......... MT-23
Transmission case
. . ... .... MT-24
Gearstkshafts
.... .. .. .. ... MT-27
Replacement of
oil seals .... ..... MT-28
Replacement
of bearings . .I. ....... . MT-29
SPECIAL SERVICE TOOLS .... MT-33
SERVICE DATA AND SPECIFICATIONS (S D S ) .. MT-30

ON-VEHICLE SERVICE
0 Rear extension oil seal.
I
MT-3

SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Synchromesh type
General I
Warner
Transmtrrion -ode1
Shnft pattern
I
Synchromesh type
Gear ratio 1st
2nd
3rd
4th
OD
Re"e,Se
Number of teeth
Maln drive gear
Main bear 1st 2nd
3rd
OD
Reverse
Counter drive gear
counter gear 1st 2nd
3rd
OD RWeW
Reverse idler gear
011 capacity 1,ter (US pt Imp Pt)
FS5W71C
135
24R
Warner
3 321
1902
1308
1000
0 759
3 382
22
33
21 26
21
36
31 14
20
28 39
15
21
1 9 l4,3-3/81
cifications ~~
Slitft pattern
I ll 35
24R
Gear
ratio
1st 2nd
3rd
4th
OD
Reverse
3 350
2 056 1376
1 000
0 779
3
153
Number of teeth Main drive gear
Main gear 1 It
2nd
3rd
OD Reverse
23
34
32
21
29
32
Counter drwe gear Counter gear 1st
2nd
3rd OD
Reverse Reverse idler gear
34
15 23
29 55 15
20
011 capactty liter IUS pt. Imp ptl 1 1 9 I4 3-3/81
MT-30

SERVICE DATA AND SPECIFICATIONS (S. D. S.) ~
3
42 - 3 51 IO 1346 -0 13821
3 32.3 41 IO 1307.0 13431
322-331 101268-013031
3 12-321 101228-012641
3
02 - 3 11 10 1189 -0 12241
2 92.3 01 10 1150 -0 1185)
Inspection a ~ ~
0 1 IO 0041
32218. V5000
0 2 IO 0081 32218 - V5001
03(00121 32218-V5002
04IOO16l 32218-V5003
0 5 IO 0201 32218- VM04
0 6 IO 0241 32218 - V5005
FOR MODEL FS5W71C
Gears Unit mm linl
Gear backlash
Main drive gear
1st gear
2nd gear 3rd gear
0 D gear
Reverse
idler gear
0 05 - 0 10 IO 0020 - 0 00391 0 05.0 20 IO 0020 - 0 00791 0 05.0 20 IO 0020.0 00791
0 05.0 20 IO 0020 - 0 00791
0 05 - 0 20 (0 0020 - 0 00791
0 05 - 0 20 IO 0020 - 0 00791
Gear end play
1st gear 2nd gear
3rd gear 0 D gear
Reverse
idler gear
0 31 - 0 37 IO 0122.0 0146) 0 11 -0 17 (00043- 0 00671
0 11 .O 17 (0 0043.0 00671
032 - 0 35 10 0126 -0 01381
0 05 - 0 50 IO 0020.0 01971
Baulk ring to gear clearance
1st & 2nd gear 3rd & main drive gear
Standard
1 00 - 1 40 (0 0394.0 0551 I
1 20. 1 50 IO 0472.0 0591 I
0 D gear 1 00.1 40 IO 0394 -0 05511
Wear limtt
1st & 2nd gear
0 D gear
0 5 10 0201
0 5 IO 0201
3rd & main drive gear 0 8 (0 0311
Available snap ring
Main drive gear bearing
Thickness mm (In1 Part numbel
1 73 IO 0681 I 32204 - 78005
1
80 IO 07091 32204 78000 1 87 IO 07361 32204.78001
1 94 IO 07641 32204.78002
2 01 IO 07911 32204 - 78003
2 08 10 08191 32204 - 78004
Mainshaft front
Thickness mm (in1 Part number
1 4 IO 0551
1 5 IO 0591
1 6 IO 0631
32263. V5200
32263
- V5201
32263. V5202
Mainshaft rear end bearing
Thickness mmlinl Part number
1 1 (0 0431
1
2 IO 0471
1 3 IO 051 I
t 4 (0 0551
32228 20100 32228 - 20101
32228 20102
32228
- 20103
I Adjustment
Counter drive gear
-
Thickness mm Id Part number -
1 4 IO 0551
1 5 IO 0591
1 6 IO 0631
3221 5. E9000
32215- E9001
3221 5
- E9002 -
Available shim
Counter front bearing
Lht mm lml
1 Transmisrron care
2 Counter gear front bearlng
3 Counter gear
TM371 4 Shim
‘,A” Thickness Of shim Part number
352-371 101386-014611 1 Not necessary
FOR MODEL BW T-5 (FS5R90A) Unit mm (m)
Transmission model
Gear backlash
Main drive gear 0 05 - 0 15 IO 0020.0 00591
1st
gear 0 05.0 15 IO 0020 0 00591
2nd
gear 0 05 - 0 15 IO 0020 0 00591
3rd
gear 0 05 - 0 15 IO 0020.0 w591
5th gear 0 05 - 0 15 IO 0020 -0 00591
Reverse idler gear 0 10 - 0 20 IO 0039.0 00791 -
Gear end play
1st main gear 0 10 - 0 25 IO 0039.0 00981
2nd main gear 0 10 - 0 25 10 0039.0 00981
3rd
main gear 0 15 - 0 40 10 0059 - 00157)
5th counter
gear 0 10-048100059-001891
0 25 -0 50 IO 0098 -00197l counter gear - Main drive gear bearing
adjusting
shim
Preload 0 13 - 0 25 10 0051 - 0 00981 -
-
MT-31

SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Clutch operatin- vlinder 30 40 3 1 .4 1 22 - 30
Tranrmirsian to engine 43. 58 4 4 - 5 9 32 - 43
Engm rear plate to 9-12 09-12 65-87
tranimlwon
Crossmember
to body 31-42 32-43 23-31
Rear mounting insulator 31 - 42 3 2 - 4 3 23 - 31
to crossmember
Rear mounting insulator
31 -42 3 2 - 4 3 23 - 31
to rear exterlslo"
Transmission case IO 16-21 16-21 12-15
rear extenslo"
Starter motor to 29-39 30-40 22-29
tranmission
Tightenin!
I
TFiANSMlSSlON INSTALLATION
Unit Nm kg-m ft-lb
I
g Torque
GEAR ASSEMBLY
Mode'. FS5W71C
U"lt Nm kg-m ft-lb ~~
Bearing retamer IO 16-23
16-23 12-17 adapter plate
Mainshaft
lock nut 137-167 140-170 101.123
Counter gear lock nut 98-127 100-130 72-94
Rear extension to 16.21 16-21 12-15 transmission case
Front cover to 16-21 16-21 12-15 transmission case
Filler plug 25 - 34 25-35 18-25
Drain plug 25-34 25-35 18-25
Ball PI" 20.34 20-35 14-25
Strtkmg lever lock nut 9- 12 09-12 65-87
Check ball plug 19-25 19-25 14-18
Speedometer sleeve 4-5 04-05 29-36 installation
Backap lamp switch
20-29 20-30 14-22
Return rprlng plug 8- 10 08-10 58-72
Model: BW T-5 (FS5R90A)
U"lt Nm kg-m ft-lb
Clutch housing to case
Cover
to case
Front retainer to case
Filler plug
Drain plug
Speedometer sleeve
Back-up lamp swtch
Reverse PfYDt pm
Neutral witch
Extension to care
Control lever housmg to
extenson
41 -69
81-147 15-27
20.34
20.34
4-5 17-24
21 -33
20.29
27
- 62
15-27
42-70
083-15 15-28
20-35
20-35
04-05
17-24
21-34
20-30
28-63
15-28 30 - 51
60-108 11 -20
14-25
14
- 25
29-36
12-17
16
- 25
14
- 22
20 .46
11
-20
MT-32

SPECIAL SERVICE TOOLS
Model. FS5W71C
Tool number
(Kent-Moore
No
ST2381 0001
(J25693)
KV31100300
(525689-A)
KV32101330
(See 526349)
ST30031 000
(J25733-1)
KV31100401
(-)
ST23860000
(-1
ST22360002
(525679-91)
ST22520000
(J26248)
ST22350000 (J25678-01)
ST23800000 lJ25691-01)
Tool name
Fork rod pin punch
-
Bearing puller
Bearing puller
Transmission press stand
Counter gear drift
Bearing drift
Wrench
Mainshaft bearing drift
6-
Transmlsslon adapter
MT-33

SPECIAL SERVICE TOOLS
ST33400001
Model. BW T-5 (FS5R90A) ~~
J-33032' Tapered sleeve -
for lnstalling countershaft
rear bearing
Countershaft rear bearing installer -
for pressing bearing to correct depth
Press tool -
for installing 5th speed gear on output
shaft and for installing roller bearing
on main drive gear
Press tool -
for installing 3rd and 4th synchromesh
on output shaft.
CP
5-29895'
5-26060-01 *
5-25863-01
Extension housing seal installer J-28894'
* Kent-Moore No
MT-34