NISSAN 350Z 2007 Z33 Brake Control System Repair Manual

TROUBLE DIAGNOSIS FOR SYSTEM
BRC-61
[TCS/ABS]
C
D
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G
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MA
B
BRC
Revision: 2006 November2007 350Z
TROUBLE DIAGNOSIS FOR SYSTEMPFP:00000
Wheel Sensor SystemNFS00038
After using the CONSULT-III SELF-DIAG RESULTS to determine the location of the malfunctioning wheel sen-
sor, check all areas to determine the component to be replaced.
CAUTION:

Do not measure the resistance value and also voltage between the sensor terminal with tester etc.,
because the sensor is an active sensor.

Do not expand the terminal of the connector with a/the tester terminal stick, when it does the
inspection with the tester.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK TIRE
Check air pressure, wear, and size.
Are the air pressure, wear, and size within the standard values?
YES >> GO TO 3.
NO >> Adjust air pressure, or replace tire.
3. CHECK SENSOR AND SENSOR ROTOR

Check the condition of the sensor mount (for looseness, etc.).

Check the surface of the front sensor rotor rubber for damage.

Check the rear sensor rotor for damage.
OK or NG
OK >> GO TO 4.
NG >> Repair wheel sensor mount or replace the sensor rotor.
4. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector and malfunctioning wheel sensor con-
nector E42 (FR - LH) or E27 (FR - RH) or T5 (RR - RH, LH). Check the terminal to see if it is deformed,
disconnected, loose, etc., and replace it if any non-standard condition is found.
2. Reconnect connector, drive at a speed of approximately 30 km/h (19 MPH) or more for approximately 1
minute, and then perform self-diagnosis.
Is the result of self-diagnosis normal?
YES >> The connector terminal contact is loose, damaged, open or shorted.
NO >> GO TO 5.
Self-diagnosis results
FR RH SENSOR -1, -2
FR LH SENSOR -1, -2
RR RH SENSOR -1, -2
RR LH SENSOR -1, -2

BRC-62
[TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 November2007 350Z
5. CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF and disconnect wheel sensor connec-
tor E42 (FR - LH) or E27 (FR - RH) or T5 (RR - RH, LH) and
ABS actuator and electric unit (control unit) connector E51.
2. Check continuity between terminals. (Also check the continuity
when the steering wheel is turned right and left and when the
sensor harness inside the wheel well is moved.)
OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness and connector that have malfunction.
6. CHECK WHEEL SENSOR POWER SUPPLY CIRCUIT
1. Disconnect malfunctioning wheel sensor connector.
2. Turn ignition switch ON and check voltage between wheel sen-
sor harness connector power supply terminal and ground.
OK or NG
OK >> Replace wheel sensor.
NG >> Replace ABS actuator and electric unit (control unit).
SFIA3245E
Power system Signal system Ground system
WheelABS actuator
and electric unit
(control unit)Wheel sensorABS actuator
and electric unit
(control unit)Wheel sensorABS actuator
and electric unit
(control unit)
(signal)ABS actuator
and electric unit
(control unit)
(ground)
Front RH 24 1 9 2 24, 9
16, 30 Front LH 22 1 7 2 22, 7
Rear RH 28 1 13 2 28, 13
Rear LH 26 3 11 4 26, 11
Power system : Continuity should exist.
Signal system : Continuity should exist.
Ground system : Continuity should not exist.
Wheel Wheel sensor Ground Voltage
Front RH
1
— 8 V or more Front LH
Rear RH
Rear LH 3
SFIA3399E

TROUBLE DIAGNOSIS FOR SYSTEM
BRC-63
[TCS/ABS]
C
D
E
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K
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MA
B
BRC
Revision: 2006 November2007 350Z
Engine SystemNFS00039
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK ENGINE SYSTEM
1. Conduct an ECM self-diagnosis and repair or replace any non-standard items. Re-conduct ECM self-diag-
nosis.
2. Re-conduct ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace any non-standard items. Re-conduct the self-diagnosis.
ABS Actuator and Electric Unit (Control Unit)NFS0003A
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> Replace ABS actuator and electric unit (control unit). Re-conduct the self-diagnosis.
NO >> INSPECTION END
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 5
ENGINE SIGNAL 6
Self-diagnosis results
CONTROLLER FAILURE

BRC-64
[TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 November2007 350Z
ABS Actuator and Electric Unit (Control Unit) Power and Ground SystemsNFS0003B
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector, check terminal to see if it is deformed,
disconnected, loose, etc., and if there is an error, repair or replace the terminal.
2. Securely reconnect the connector and then perform self-diagnosis.
Is the result of self-diagnosis normal?
YES >> The connector terminal contact is loose, damaged, open or shorted.
NO >> GO TO 3.
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER AND GROUND CIRCUIT
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor E51.
2. Check continuity and voltage between ABS actuator and electric
unit (control unit) connector and ground.
OK or NG
OK >> Check battery (terminal looseness, power drop, etc.) Error. If there is an error, make repairs.
NG >> Corresponding harness circuit error. Repair the circuit.
Self-diagnosis results
BATTERY VOLTAGE [ABNORMAL]
SFIA1880E
Signal name ABS actuator and electric unit (control unit) Measurement condition Voltage
Power supply 29Ignition switch ON Battery voltage (Approx. 12 V)
Ignition switch OFF Approx. 0 V
SFIA1881E
Signal name ABS actuator and electric unit (control unit) Measurement condition Continuity
Ground 16, 30 Ignition switch OFF Yes

TROUBLE DIAGNOSIS FOR SYSTEM
BRC-65
[TCS/ABS]
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B
BRC
Revision: 2006 November2007 350Z
ABS Actuator Relay or ABS Motor Relay Power SystemNFS0003C
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector, check terminal to see if it is deformed,
disconnected, loose, etc., and if there is an error, repair or replace the terminal.
2. Securely reconnect the connector and then perform self-diagnosis.
Is the result of self-diagnosis normal?
YES >> The connector terminal contact is loose, damaged, open or shorted.
NO >> GO TO 3.
3. CHECK ABS ACTUATOR RELAY OR ABS MOTOR RELAY POWER CIRCUIT
1. Disconnect ABS actuator and electric unit (control unit) connector E51.
2. For ABS actuator relay, measure the voltage between the con-
nector terminal 1 and ground. For ABS motor relay, measure the
voltage between connector terminal 15 and ground.
OK or NG
OK >> GO TO 4
NG >> Error in the circuit between battery and ABS actuator
and electric unit (control unit). Repair the circuit.
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) connector and ground.
OK or NG
OK >> Replace ABS actuator and electric unit (control unit).
NG >> Open or short in harness. Repair or replace the harness.
Self-diagnosis results
IN ABS SOL
OUT ABS SOL
PUMP MOTOR
MAIN RELAY
ABS actuator and electric unit (control unit) Ground Voltage
1, 15 —Battery voltage
(Approx. 12 V)
SFIA1882E
ABS actuator and electric unit (control unit) Ground Continuity
16, 30 — Yes
SFIA1883E

BRC-66
[TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 November2007 350Z
Stop Lamp Switch SystemNFS0003D
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector and stop lamp switch connector E111,
check the terminal for deformation, disconnection, looseness, and so on. If there is an error, repair or
replace the terminal.
2. Securely reconnect the connector and conduct self-diagnosis.
3. Start engine
4. Repeat pumping brake pedal carefully several time, then perform self-diagnosis again
Is the result of self-diagnosis normal?
YES >> The connector terminal contact is loose, damaged, open or shorted.
NO >> GO TO 3.
3. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF and disconnect stop lamp switch con-
nector E111.
2. Disconnect stop lamp switch connector
3. Check continuity between stop lamp switch connector terminal 3
and 4.
OK or NG
OK >> GO TO 4.
NG >> Replace stop lamp switch. Refer to BR-8, "
Components" .
Self-diagnosis results
STOP LAMP SW
Stop lamp switch Condition Continuity
3 – 4Release stop lamp switch
(When brake pedal is depressed.)Ye s
Push stop lamp switch
(When brake pedal is released.)No
SFIA3390E

TROUBLE DIAGNOSIS FOR SYSTEM
BRC-67
[TCS/ABS]
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MA
B
BRC
Revision: 2006 November2007 350Z
4. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF and disconnect ABS actuator and elec-
tric unit (control unit) connector E51.
2. Check voltage between ABS actuator and electric unit (control
unit) connector terminal and the ground.
OK or NG
OK >> INSPECTION END
NG >> Open or short in harness between ABS actuator and electric unit (control unit) and stop lamp
switch. Repair or replace the harness.
ABS Actuator and Electric Unit (Control Unit) 2NFS0003E
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
When any item other than “EMERGENCY BRAKE” is indicated in self-diagnosis display, follow the instructions
below.
CAUTION:
“EMERGENCY BRAKE” is indicated when control unit itself is detected as an error. If this display item
is indicated, replace control unit.
Is the above displayed in the self-diagnosis display items?
YES >> Replace the ABS actuator and electric unit (control unit).
NO >> INSPECTION END
CAN Communication SystemNFS0003F
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check
terminal for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace
the terminal.
2. Reconnect connector to perform self-diagnosis.
Is
“CAN COMM CIRCUIT” displayed in the self-diagnosis display items?
YES >> Print out the self-diagnostic results, and refer to LAN-48, "CAN System Specification Chart" .
NO >> Connector terminal connection is loose, damaged, open, or shorted.
SFIA1884E
ABS actuator and electric unit (control unit) Ground Measurement condition Voltage
17 —Brake pedal depressed. Battery voltage (Approx. 12 V)
Brake pedal not depressed. Approx. 0 V
Self-diagnosis results
EMERGENCY BRAKE

BRC-68
[TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 November2007 350Z
Component InspectionNFS0003G
TCS OFF SWITCH

Turn ignition switch OFF, disconnect the TCS OFF switch con-
nector M9, and check continuity between terminals 1 and 2.
1 - 2 : Continuity should exist when pushing the
switch.
: Continuity should not exist when releasing
the switch.
SFIA3248E

TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-69
[TCS/ABS]
C
D
E
G
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K
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MA
B
BRC
Revision: 2006 November2007 350Z
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS0003H
1. CHECK START
Check brake force distribution.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure there is no excessive play in the front and rear axles.
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Wheel Sensor Inspection

Wheel sensor mount and damage inspection

Sensor rotor mount and damage inspection

Wheel sensor connector connection inspection

Wheel sensor harness inspection
OK or NG
OK >> GO TO 4.
NG >>

Replace wheel sensor or sensor rotor.

Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure the warning lamp turns off approximately 1 second after the ignition switch is turned on or when
driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-53, "
OPERATION PROCEDURE" .

BRC-70
[TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 November2007 350Z
Unexpected Pedal ReactionNFS0003I
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too big?
YES >>
Bleed air from the brake piping.

Check the brake pedal, brake booster, and master cylinder mount for play, looseness, and
brake system for fluid leaks, etc. If any malfunctions are found, make repairs.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect the ABS actuator and electric unit (control unit) connector, and make sure the braking force is suf-
ficient when the ABS is not operating. After the inspection, reconnect the connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-69, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Check brake system.
The Braking Distance Is LongNFS0003J
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. In this condition, check
stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-69, "Excessive ABS Func-
tion Operation Frequency" .
NG >>

Bleed air from the brake piping.

Check brake system.
The ABS Function Does Not OperateNFS0003K
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-69, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-53, "
OPERATION PROCEDURE" .