boot NISSAN ALMERA N15 1995 User Guide

REARDISCBRAKE
SBR208D

Piston seal

@
@
Snap ring

@
Spacer
Wave washer

@

@l
Spacer

@
Bearing

@
Adjuster

@'J
Cup

@)
Piston

@
Piston boot

18
-22)
~ 25-29 (2.5 -3.0,

~

Cable guide
Cylinder
Toggle lever
Pin
Pin boot
ember
Torque m
Retainer
Inner shim
Inner pad
Pad retainer
Outer pad

SEC.
440

CL7HB AND
CL9HC

!

@m@to

,Ii""
pmli"
J

m
@to
p,d ,,,,,,, ""
@~~~:':'~) ~' ~
:d~CL9HC)

II-'b) •
m@
@
'f /
B)

""" .N.m (kg-m,. (ModelCL9HC) @(ModelCL7H

,-,
- "pom' .
'i'i' ,Robb" "" d""" pom'

m'O'
kfluid point eor silicone-base

in
@ :
Bra e Cuprysil)greas
U BC(Poly Butyl

m
@,
p
@
Oo'e"him

@
Strut

@
O-ring

@
Push rod

@
Keyplate

@
Snap ring

@
Seat

@
Spring

@l
Spring cover

@
Snap ring

CD

@
@
@
@

(6)

(j)

@
@
@
@
BR-30

l

--,II

~//

SBR656
SBR026D REAR
DISCBRAKE
Disassembly (Cont'd)

c. Remove pistonseal.

Be careful nottodamage cylinderbody.

4. Remove returnspring, toggleleverandcable guide.

Inspection -Caliper
CAUTION: Use brake fluidtoclean cylinder. Neverusemineral
oil.

CYLINDER BODY

• Check insidesurface ofcylinder forscore, rust,wear, dam-
age orpresence offoreign objects. Ifany ofthe above con-
ditions areobserved, replacecylinder body.
• Minor damage fromrustorforeign objects maybeelimi-
nated bypolishing surfacewithafine emery paper.
Replace cylinder bodyifnecessary.

TORQUE MEMBER

Check forwear, cracks orother damage. Replaceifnecessary.

PISTON
CAUTION:
Piston sliding surface ;splated. Donot polish withemery paper
even ifrust orforeign objects isstuck tosliding surface.

Check pistonforscore, rust,wear, damage orpresence offor-
eign objects. Replace ifany ofthe above conditions are
observed.

SLIDE PIN,PINBOLT, ANDPINBOOT

Check forwear, cracks orother damage.
Replace ifany ofthe above conditions areobserved.

BR-32

SBR646REAR
DISCBRAKE
Assembly (Cont'd)

8. Insert piston sealintogroove oncylinder body.
9. With piston bootfitted topiston, insertpiston bootinto
groove oncylinder bodyandfitpiston byturning itclock-
wise withlong nose pliers, orsuitable tool.

Commercial
service
1001

SBR868C
10.Fittoggle lever,return spring andcable guide.

Installation
CAUTION:
• Refill withnewbrake fluid"DOT 3"or"DOT
4".

• Never reusedrained brakefluid.
• Donot mix different typesofbrake fluids(DOT3,DOT
4).

1. Install caliper assembly.
2. Install brakehosetocaliper securely.
3. Install allparts andsecure allbolts.
4. Bleed air.Refer to"Bleeding Procedure", BR-6.

BR-35
•

PARKINGBRAKECONTROL

ItJ
3.'.'~ (0.33.0.... 28.6 •38.2)~

Rear RHcable "'"

SEC.
443
\;..,Reardrum model

,Lever assembly
~r.iil
~4.3-6.5

I
llrJ
3.2•4.3 "~(0.44 •0.66, 38.2•57.3)
~ ~15.7 -19.6 (0.33.0.44,28.6.38.2)
','(5' ..--,

jjf ..
(y -
2.0, 11.6 •14.5) ~1iI3.2 •4.3
"""'...~)\)')'))Jl--'

/, f
(0.33-0.44, 28.6-38.2)
m

" ,RearLHcab7e

Ad'
t t~
J,
e
r
<~
3.2•4.3 (0.33 -0.44, 28.6•38.2)

IUS
Ing nu~ ~'
I
Front \

~/ i
!cablem. ~\ I
Parking brake ,,~'::\'
I'
<> ~ ~

warning lampswitch
I
(~./?' ~
Boot /-

JJ~?
iii
3.2•4.3 ~3.2.4.3 (0.33 •0.44, 28.6-38.2)

~ M___
(0.33•0.44, 28.6-38.2)
iii
~ci~3; ~'~.44,
II]
3.2•4.3 (0.33 •0.44',28.6 -38.2)

Bracket
28.6_38.2)
Ill:
N.m(kg-m, In-Ib)

~: N.m(kg-m, ft-Ib) SBR028DA

Removal andInstallation

1. To remove parkingbrakecable, firstremove centercon-
sole.
2. Disconnect warninglampconnector.
3. Remove bolts,slacken offand remove adjusting nut.
4. Remove lockplate anddisconnect cable(discbrake only).
For drum brake models, refertoBR-25.

Inspection
1. Check control leverforwear orother damage. Replaceif
necessary.
2. Check wiresfordiscontinuity ordeterioration. Replaceif
necessary.
3. Check warning lampandswitch. Replace ifnecessary.
4. Check partsateach connecting portionand,ifdeformed or
damaged, replace.

BR-36

WIPERANDWASHER
Front Wiper Linkage
LHD models*

jfiiJ
'.8.5.1('."•'.52, ".9.45.1)

\
\

~: N.m(kg-m, in-Ib)
~
I

I

MEL664DA

'Structure isbasically theopposite forRHD models,

REMOVAL
1. Remove 4bolts thatsecure wipermotor.
2. Detach wipermotor fromwiper linkage atball joint.
3. Remove wiperlinkage.

Be careful nottobreak balljoint rubber boot.
INSTALLATION

• Grease balljoint portion beforeinstallation.
1. Installation isthe reverse orderofremoval.

EL-167
•

SFA113AASFA114A
FRONT
AXLE

Wheel HubandKnuckle (Conl'd)

3. Separate tie-rodfromknuckle withTool.

Install studnutonstud bolttoprevent damage tostud bolt.

4. Separate driveshaftfrom knuckle bylightly tapping it.Ifit
is hard toremove, useapuller.

Cover bootswithshop towel soas not todamage themwhen
-removing driveshaft.

5. Remove strutlower mounting bolts.
6. Loosen lowerballjoint tightening nut.
7. Separate knucklefromlower balljoint studwithTool.
8. Remove knucklefromtransverse link.

INSTALLATION
1. Install knuckle withwheel hub.
• Replace strutlower mounting nuts.

When installing knuckletostrut, besure tohold bolts and
tighten nuts.
~: 114-133 N'm (11.6 •13.6 kg-m, 84.98 ft.lb)
Before tightening, applyoiltothreaded portionofdrive shaft
and both sides ofplain washer.

2. Tighten wheelbearing locknut.

~: 196-275 N'm (20•28 kg-m, 145-203 ft-Ib)
FA-9
•

AfTmodel
SFA730FRONT
AXLE
Drive Shaft(Coni' d)

4. Separate driveshaftfromknuckle byslightly tapping it.
If it is hard toremove, useapuller.

When removing driveshaft, cover bootswithshop towel to
prevent damage tothem.

Refer toFRONT AXLE-Wheel HubandKnuckle (FA-8).
5. Remove rightdrive shaftfromtransaxle.
6. Remove leftdrive shaftfromtransaxle.

-For MITmodels-

• Pry offdrive shaftfromtransaxle asshown atleft.

-For AITmodels-

• Insert screwdriver intotransaxle openingforright drive
shaft andstrike withahammer.

Be careful nottodamage pinionmateshaftandside gear.
FA-13
•

FRONTAXLE
Drive Shaft(Cont'd)
COMPONENTS
ZF90/TS79Ctypeleftside
Diesel engine models only

•

~
Transaxle
side

r-J\
Transaxle
~side

o

p

,~

Wheel
side(ZF80, ZF90type)

Wheel ~
side
Wheel side

8
.~

\~

Circular
clip:
Circular clipsshould beproperly meshedwithdifferential side
gear (transaxle side)andwith joint assembly (wheelside).
Make suretheywillnotcome out.

Be careful nottodamage boots.Usesuitable protector orcloth
during removal andinstallation.
GA
and CDengine model
SEC. 391
Transaxle side(TS70C, TS79Ctype)
SFA622B

CD
Joint
assembly
@

Dynamic damperband

@)
Spider assembly

@
Boot
(J)

Dynamic damper
@
Snap ring

@
Boot band
@

Boot
@
Slide jointhousing

@
Circular clip
@

Boot band
@

Circular clip

@
Drive shaft

FA-15

~RONTAXLE
Drive Sh
f

a t(Cont'd)
Wheelside(BF83)

20

tOJ :
N-m (kg-m,
ft-Ib)
SFA716B

@
Slide jointh'

S'
ouslng,
Ion shaft withexten-

@J
Snap ringE

@
Dustshield

@
S

@
upport bearing
Support bearin

@
Bracket gretainer

@
Snap ring0

@
Dust shield

Right
driveshaft

@l
S'd

@
pierassembly
Snap ringC

@
Slide jointh.

13'
0 ouslng

\!'V
ustshield

@
Circular clipA

@
Snap ringA

@l
Inner race

@
Cage

@
Ball

@~ti~~o

f:~~ 2!~ ~
30.41
(3.1.4.2,22 -301

T ~
13-19 (13

ransaxle side(0 .-
1.9, 9•
14)
S83)

~'Vz~

r:~~
@O'
Left drive h
s aft
Transa I

x
e side (TS83)

tOJ
25.35 (26

.
•3.6,
19.26)
SR20DE
eng-

me model

SEC. 391

G)
Jo'
t

In
assembly

@
Boot band

@
Boot

@
Circular clipB

@
Drive shaft

@
Band

tJ)
Dynamic dam

@
Boot per

@
Boot band

FA-16

SFA963FRONT
AXLE
Drive Shaft(Cont'd)
OISASSEMBL Y
Transaxle side(TS70C, TS79C,TS83type)

1. Remove bootbands.
2. Put matching marksonslide jointhousing anddrive shaft
before separating jointassembly.
3. Put matching marksonspider assembly anddrive shaft.

SFA476
SFA514A
SFA092A
4.
Pry offsnap ring,thenremove spiderassembly.

CAUTION: Do not disassemble spiderassembly.

5. Draw outboot.

Cover driveshaftserration withtape toprevent damage tothe
boot.
Transaxle side(OS83 type)

1. Remove bootbands.
2. Put matching marksonslide jointhousing andinner race, •
before separating jointassembly.
i

3. Pry offsnap ring"A"with ascrewdriver, andpulloutslide
joint housing.
4. Put matching marksoninner raceanddrive shaft.
5. Remove snapring"C", then remove ballcage, innerrace
and balls asaunit.
6. Draw outboot.

Cover driveshaftserrations withtape soas not todamage the
boot.
Wheel side
CAUTION:
The joint onthe wheel sidecannot bedisassembled.

1. Before separating jointassembly, putmatchmarks ondrive
shaft andjoint assembly.
2. Separate jointassembly withasuitable tool.

Be careful nottodamage threadsondrive shaft.

3. Remove bootbands.

FA-17