stop start NISSAN ALMERA N15 1995 User Guide

SEL711EBATTERY
CAUTION:

• If
itbecomes necessary tostart theengine withabooster
battery andjumper cables, usea12-volt booster battery.
• After connecting batterycables, ensurethatthey aretightly
clamped tobattery terminals forgood contact.
• Never adddistilled waterthrough thehole used tocheck
specific gravity.
How toHandle Battery
METHODS OFPREVENTING OVER-DISCHARGE

T.he following precautions mustbetaken toprevent over-dis-
charging abattery.
• The battery surface (particularly itstop) should always be
kept clean anddry.
• The terminal connections shouldbeclean andtight.
• Atevery routine maintenance, checktheelectrolyte level.

SEL459R
•
When thevehicle isnot going tobe used overalong period
of time, disconnect thenegative batteryterminal. (Ifthe
vehicle hasanextended storageswitch,turnitoff.)
• Check thecharge condition ofthe battery.
Periodically checkthespecific gravityofthe electrolyte.
Keep aclose check oncharge condition toprevent overdis-
charge.

CHECKING ELECTROLVTELEVEL •
WARNING: Do not allow battery fluidtocome incontact withskin, eyes,
fabrics, orpainted surfaces. Aftertouching abattery, donot
touch orrub your eyes untilyouhave thoroughly washedyour
hands. Ifthe acid contacts theeyes, skinorclothing, immedi-
ately flush withwater for15minutes andseek medical atten-
tion.
EL-25

BATTERY
Battery TestandCharging Chart(Cont'd)

I
A: SLOW CHARGE
Determine initialcharging currentIromspecilic gravity
relerring toFig. 2.
Fig.2INITIAL CHARGING CURRENTSETTING(Slowcharge)
• Charge battery.
• Check charging voltage30minutes afterstarting the
battery charge. BATTERY
TYPE
CON-
VERTED
2
::J

2
::J
::J

2
::J

2
::J
::J
2
2
::J

if ifif if if
r:r:

if

SPECIFIC
r:r:
r:r: r:r:r:r:r:r:

;;;
r:r:

:;

en en
'
""""

;;;;;;

:;

GRAVITY
~

NNN
NN
N

0
1.U

CD CDCDCD
000 000
to
1.U

0

<0
' to

0
to
LO
0
LOLO
~

LO

""

N

""
'
toto

LO

<0

"-
en

~

en
~

Below 4.0
5.07.0
8.09.0 10.0
14.0
1.100 (A)(A)(A) (A)(A)
(A) (A)
• Check battery typeanddetermine thespecified currentusingthe
table shown above.
• After starting charging, adjustment ofcharging currentisnot nec-
essary.
Conduct additional chargeasper Fig. 3.ifnecessary. Fig.
3ADDITIONAL CHARGE(Slowcharge)
Continue
tocharge lor12
hours.
CHECKING SPECIFICGRAVITY
Reier to"Specilic GravityCheck". Replace
battery
Chargefor5
hours at
initial charg-
ing current
selting. Charge
lor4
hours at
initial charg-
ing current
setting. Charge
lor2
hours at
initial charg-
ing current
setting. Above
1.240
Go to"CAPACITY TEST".

I

Go to"CAPACITY TEST"

CAUTION:
• Set charging currenttovalue specified inFig. 2.
If
charger
is not capable ofproducing specifiedcurrentvalue,setits
charging currentasclose tothat value aspossible.
• Keep battery awayfromopen flame whileitis being
charged.
• When connecting charger,connectleadsfirst,thenturnon
charger. Donot turn oncharger first,asthis may cause a
spark.

• If
battery temperature risesabove 60°C(140°F), stopcharg-
ing. Always chargebatterywhenitstemperature isbelow
60°C (140°F).
EL-30

•Check battery typeanddetermine thespecified currentusingthetable shown
above .
• After starting charging, adjustment ofcharging currentisnot necessary.

BATTERY
Battery TestandCharging Chart(Cont'd)

BATTERY TYPE
CON-
VERTED
::J::J
~::J
::J
::J::J ::J ::J
::J
:J
:J
~

SPECIFIC
er:-
er:-
a:

er:-er:- er:-er:- er:- er:- er:-er:-

a:

;:;:;
a:

:;

0> 0> '1"'1"
(')

(')

to to

;:;:;
~

:;

GRAVITY
coco
C'J
C'J C'J
C'JC'J
C'J
(')

D
UJ

co co
DDD D D
D
L!)

UJ
a

'1"
to
L!)

a
L!)
L!)

a
L!)
L!)

~
L!)

~

C'J
(')

'1"
L!)
L!)L!)

to
t-
O>
~
OJ

1.100 -1.130 4.0(A) 5.0(A) 60(A) 7.0(A) 8.0
130
(A) 90
(A)
(A)
1.130 -1160 30(Al 4.0(Al 5.0
(A) 6.0(A) 7.0
11.0
(A) 8.0
(A)
(A)
1.160 -1.190 2.0(A) 3.0(Al 4.0
(A)
5.0(Al 6.0
7.0(A) 9.0
(A) (A)
1.190 -1.220 2.0(A) 2.0(A) 3.0(A) 4.0
(A) 5.0
7.0
(A) 5.0
(A)
(A)
Fig. 5ADDITIONAL CHARGE(Standard charge)
Above1240
1.200 -1.240
1.150 -1.200
Below 1.150
Fig.
4INITIAL CHARGING CURRENTSETTING
(Standard charge)
Determine initialcharging currentfrom
specific gravity,referring toFig. 4.
Charge batteryfor8hours.
CHECKING SPECIFICGRAVITY
Refer to"Specific GravityCheck".
Conduct additional chargeasper Fig.
5, ifnecessary.

I

B: STANDARD CHARGE
Go to"CAPACITY TEST". Charge
for3.5
hours atinitial
charging cur-
rent setting. Charge
for2.5
hours atinitial
charging cur-
rent setting. Charge
for1.5
hours atinitial
charging cur-
rent setting.

I

Go to"CAPACITY TEST".

CAUTION:
• Donot use standard chargemethod onabattery whosespecific gravityisless than 1.100.
• Set charging currenttovalue specified inFig. 4.Ifcharger isnot capable ofproducing specified
current value,setitscharging currentasclose tothat value aspossible.
• Keep battery awayfromopen flame whileitis being charged.
• When connecting charger,connectleadsfirst,thenturnoncharger. Donot turn oncharger first,as
this may cause aspark.
• Ifbattery temperature risesabove 60°C(140°F), stopcharging. Alwayschargebatterywhenitstem-
perature isbelow 60°C(140°F).

•

EL-31

I
C: QUICK CHARGE
Determine initialcharging currentsettingand
charging timefrom specific gravity,referring to

Fig. 6.

I
Charge battery.
Goto"CAPACITY TEST".
BATTERY
Battery TestandCharging Chart(Cont'd)

Fig. 6INITIAL CHARGING CURRENTSETTINGANDCHARGING TIME(Quick
charge)

:::J:::J:::J:::J :::J:::J:::J

d dd
:::J
:::J :::J

~ ~

SA TTERY TYPE
~
~ ~~~~ ~a: a:a:

;;:;
~
~
0>
0>

""
""
C')
C')

CDCD

;;:;
;;:;

~

co co
C\I

N

C\I
N

C\I
N

Cl
W

D:l D:l

ClCl ClCl ClCl
L()

W
0

to

""
CD

L()

0
L()
L()

0
L()
L()

;:
L()

~

N
C')

""
L()
L()L()

CD
to
t-
O>
0>

CURRENT [A]10(A) 15(A) 20(A) 30(A) 40
(A)

>-

I-
1.100 -1.130 2.5
hours

:>

a:

(!J 1.130 -1.160 2.0
hours

0

u::

U

w
1.160 -1.190 1.5hours

0-

w

Cl

w

1.190 -1.220 1.0hours

I-

a:

w

>

z

0
Above 1.220 0.75
hours (45min.)

0

• Check battery typeanddetermine thespecified currentusingthetable
shown above.
• After starting charging, adjustment ofcharging currentisnot necessary.

CAUTION: • Donot use quick charge method onabattery whosespecific gravityisless than 1.100.
• Set initial charging currenttovalue specified inFig. 6.Ifcharger isnot capable ofproducing spec-
ified current value,setitscharging currentasclose tothat value aspossible.
• Keep battery awayfromopen flame whileitis being charged.
• When connecting charger,connectleadsfirst,thenturnoncharger. Donot turn oncharger first,as
this may cause aspark.
• Becareful ofarise inbattery temperature becausealarge current flowisrequired duringquick-
charge operation.

If
battery temperature risesabove 60°C(140°F), stopcharging. Alwayschargebatterywhenitstem-
perature isbelow 60°C(140°F).
• Donot exceed thecharging timespecified inFig. 6,because charging batteryoverthecharging time
can cause deterioration ofthe battery.
Service DataandSpecifications (SOS)

Applied model GA
engines CD20SR20DE
Type 26S19L
55D23L65D26L 95D31L
34S19L
Capacity V-AH
12-30 12
-60 12-65 12-80 12
-33

EL-32

STARTINGSYSTEM
Trouble Diagnoses
If any abnormality isfound, immediately disconnectbatterynegative terminal.

Starter doesnotstop.
Engine doesnotstart. Replace
magnetic switch.
Does engine turnbycranking? Doesengine turnnormally? Check
ignition/fuel system.
No No
(Turns slowly.)
Check battery asfollows:
OK

Repairstarter motor.
• Charging condition
• Terminal connections
• Terminal corrosion
NG

@

Does starter motorturn? Yes
Doesgearshaft turn? Checkpinionclutch.
No No
Check reduction gear,armature
and gear shaft.
Check fuseandfusible link. Replace.

OK

Check battery asfollows:
@

• Charging condition
• Terminal connections
NG
• Terminal corrosion •
Charge battery.
• Repair connections andcorro-

OK
sian
ofbattery terminals.
Check starting systemwiring.
Repair.

OK

Does magnetic switchoperation No
Replace magnetic switch
sound occur?
Yes
Check condition ofpinion and
OK

Doesstarter turnunder noload Yes
Replace magnetic switch.
ring gear mesh.
byconnecting wiresasfollows?
NG

•

• Adjust pinionmovement.
Repairstarter motor.
• Check pinionmoving mecha-
nism .
• Check ringgear.

SELOO9Z

EL-35

STARTINGSYSTEM
Construction
SEC. 233
S114-766A

~6.4.8.3

(0.65 -0.85, 56.4•73.8)

~: N.m(kg-m, in-Ib)

a
@:
High-temperature greasepoint
r.ii1

iii
1.7 •2.4

III 7.4-9.8 (0.75 -1.00, 65.1•86.8) ~4.9_6.4 (0.17_0.24, 14.8•20.8)
(0.50 -0.65, 43.4•56.4)

MEL779DA

G)
Gear case

@
Pinion assembly

@
Shift lever

@
Adjusting plate

@
Magnetic switchassembly
@

Pinion shaft

(J)
Planetary gear

@
Internal gear

@ Yoke

@
Armature
@

Brush spring

@
Brush
H

@
Brush holder

@
Rear cover

MEL234F

Ii!

2.5 -4.4

(0.25 -0.45,
21.7 -39.1)

Brush
holder
-Planetary
gear
m
@

~paCking
~4.4-7.1

o
(0.45-0.72, 39.1-62.5)

-Magnetic
switchassembly

~10 •12 (1.0 -1.2, 87-104)

Adjusting
plate~

Plate thickness:

0.25 (0.0098)
0.50 (0.0197)

Packing
0

Plate KJo

~
~m@

L
Internal g~ar
0

m@

Yoke

Pinion
stopper
Unit :mm (in)

Ii! :
N'm (kg-m, in-Ib)

m
@:
High-temperature greasepoint
SEC.
233

MIT72087A
EL-36

STARTINGSYSTEM
Construction (Cont'd)
SEC. 233
M1T77281
\:; ,o42•
0:
365•66.'}

Gear casemetal

m@

Unit: mm(in)

~: N.m
(kg-m, in-Ib)

m
@:
lligh-temperature greasepoint [Magnetic
SWitrChas:~::~ry gear
m@

~paCking ~4.4-7.1

(0.45 -0.72,
~ 39.1•62.5)

~
/'

~;:/ ~o

C)~G

Brushholder
Brush spring

~2.5-
4.4
(0.25 .0.45,
21.7 .39.1)

SEL151SA

SEC. 233
Adjustingplate

S114-769A
T::~~nc::~~g~p,a~~£~~~~~fr:Magneticswitchassembly
Shift lever ),~

m@
02,

Gear caseassembly
0
Connector stay
p

': Centerbr
o ~
I!E!
l~ \
I!E!@I\.' ~I!E!
(flJ

0" ;P
p;o;o~,,~ ~~~
7~0
I]

(J ,(
"';0'.5'..
P,",oo,.,. ~"""

Qo \
Planetarygear(x3)
Pinion stopper clip /_Through bolt(x2) •

1i'iI14.9 •6.4 (0.50 •0.65, 43.4.56.4)

Pinion
stopper _~

Ollll!
3J

~ cp
~m\@R"i'7m,::

~ l]J ~.
'0.17.0.24,14.'. 20.'}

Center bracket (A)
~oo
Rearcover assembly
Yoke assembly Armatureassembly S-washer
Unit: mm(in) Brushholder assembly

~: N.m
(kg-m, in-Ib) .

m
@:
High-temperature greasePOint SEL902RA

EL-37

STARTINGSYSTEM
Construction (Cont'd)
SEC. 233
M2T62071A
gear
Pinion stopper
Reduction
gearm@ Washer
EL-39 Center
bracket li!4.9
•6.9 (0.50 •0.70, 43.4-60.8)
Armature
\ Brushholder
Brush
H

Brush spring
Brush
(+)
li!2.5•4.4
(0.25 -0.45,
21.7 -39.1)
SEL 153SA

•

STARTINGSYSTEM
Construction (Cont'd)

5EC. 233
513-305
513-331

Iil!J
'.4 .7.8 (0.'5 -0.80, 56.4-88.4) ~

6
8

~7.4.9.8

(0.75 -1.00,
65.1 -86.8)

~ .N.m (kg-m, in-Ib)

m
@:
High-temperature greasepoint

MEL233F

CD
Bearing retainer

@
Pinion shaft

@
Clutch assembly

@
Return spring

@
Pinion stopper

@
Stopper clip

(J)
Gear case
@

Dust cover

@
Torsion spring

@)
Shift lever

@
Magnetic switchassembly

@
Armature assembly

@
Field coil

@
Yoke
EL-40 @

Brush
(+)

@)
Brush spring

@
Brush
H

@
Brush holder

@
Rear cover

@)
Through-bolt

SEC.233
M2T61871A

G)
Pinion stopper

@
Pinion assembly

@
Gear case

@
Pinion shaftassembly

@
Shift lever

@
Spring
STARTING
SYSTEM
Construction (Cont'd)

(J)
Holder

@
Reduction gear

@
Washer

@)
Center bracket

@
Magnetic switchassembly

@
Armature

EL-41
~4.9.
6.9

(0.50 -0.70,
43.4 -60.8)

~: N.m(kg-m, in-Ib)

EO!
CBJ:
High-temperature greasepoint
SEL554PA
@ Yoke
@
Brush
(+)

@
Brush spring

@J
Brush
H

@
Brush holder

@
Rear cover
•