torque NISSAN ALMERA N16 2001 Electronic Repair Manual

AAT260A
d. Tighten boltsA,BandC.
:7-9N´m(0.7 - 0.9 kg-m, 61 - 78 in-lb)
Bolt length, number and location
Bolt symbolABC
Bolt length ª!º
40.0 mm
(1.575 in)33.0 mm
(1.299 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
SAT418D
8. Install oil pan.
a. Attach magnet to oil pan.
SAT128E
b. Install new oil pan gasket on transmission case.
c. Install oil pan on transmission case.
+Always replace oil pan bolts as they are self-sealing bolts.
+Tighten the four bolts in a criss-cross pattern to prevent
dislocation of gasket.
d. Tighten drain plug to specified torque.
SAT023JB
9. Install PNP switch.
a. Set manual shaft in ªPº position.
b. Temporarily install PNP switch on manual shaft.
c. Move selector lever to ªNº position.
ASSEMBLY
Assembly (4) (Cont'd)
AT-447

SAT426DB
d. Usea4mm(0.157 in) pin for this adjustment.
1) Insert the pin straight into the manual shaft adjustment hole.
2) Rotate PNP switch until the pin can also be inserted straight
into hole in PNP switch.
e. Tighten PNP switch fixing bolts.
f. Remove pin from adjustment hole after adjusting PNP switch.
SAT586H
10. Install oil charging pipe and oil cooler tube to transmission
case.
SAT428DA
11. Install torque converter.
a. Pour ATF into torque converter.
+Approximately 1 liter (7/8 Imp qt) of fluid is required for a
new torque converter.
+When reusing old torque converter, add the same amount
of fluid as was drained.
SAT429D
b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
SAT430D
c. Measure distance ªAº to check that torque converter is in
proper position.
Distance ªAº:
15.9 mm (0.626 in) or more
ASSEMBLY
Assembly (4) (Cont'd)
AT-448

VEHICLE SPEED WHEN PERFORMING LOCK-UP=NJAT0180S02(Throttle opening: 2.0/8, Shift pattern: Comfort)
Engine model OD switchVehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
QG18DEON (D
4) 92 - 100 (57 - 62) 67 - 75 (42 - 47)
OFF (D
3) 96 - 104 (60 - 65) 93 - 101 (58 - 63)
Stall RevolutionNJAT0181
Engine model Stall revolution rpm
QG18DE 2,050 - 2,500
Line PressureNJAT0182
Engine model Engine speedLine pressure kPa (bar, kg/cm
2, psi)
R position D position 2 position 1 position
QG18DEIdle 778 (7.78, 7.9, 113) 500 (5.0, 5.1, 73) 500 (5.0, 5.1, 73) 500 (5.0, 5.1, 73)
Stall1,705 (17.05, 17.4,
247)1,096 (10.96, 11.2,
159)1,096 (10.96, 11.2,
159)1,096 (10.96, 11.2,
159)
Control ValvesNJAT0183CONTROL VALVE AND PLUG RETURN SPRINGSNJAT0183S01Unit: mm (in)
No. Parts Part No.* Free length Outer diameter
Upper body
Refer to
ªControl
Valve Upper
Bodyº,
AT-384.35 3-2 timing valve spring 31736-01X00 23.0 (0.906) 6.65 (0.2618)
19 Cooler check valve spring 31742-3AX05 28.04 (1.1039) 7.15 (0.2815)
23 Pilot valve spring 31742-3AX03 38.98 (1.5346) 8.9 (0.350)
15 1-2 accumulator valve spring 31742-3AX00 20.5 (0.807) 6.95 (0.2736)
28 1-2 accumulator piston spring 31742-3AX09 55.66 (2.1913) 19.5 (0.7677)
33 1st reducing valve spring 31742-80X05 27.0 (1.063) 7.0 (0.276)
2 Overrun clutch reducing valve spring 31742-80X06 37.5 (1.476) 7.0 (0.276)
7 Torque converter relief valve spring 31742-3AX04 33.3 (1.3110) 9.0 (0.354)
10Torque converter clutch control valve
spring31742-3AX02 53.01 (2.0870) 6.5 (0.256)
Lower body
Refer to
ªControl
Valve Lower
Bodyº,
AT-388.34 Shuttle valve spring 31762-41X04 51.0 (2.0079) 5.65 (0.2224)
18 Pressure regulator valve spring 31742-80X13 45.0 (1.772) 15.0 (0.591)
23 Overrun clutch control valve spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
27 Accumulator control valve spring 31742-80X02 22.0 (0.866) 6.5 (0.256)
29 Shift valve A spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
2 Shift valve B spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
11 Pressure modifier piston spring 31742-41X15 30.5 (1.201) 9.8 (0.386)
7 Pressure modifier valve spring 31742-80X16 32.0 (1.260) 6.9 (0.272)
Ð Oil cooler relief valve spring 31872-31X00 17.02 (0.6701) 8.0 (0.315)
Ð T/C pressure spring 31742-3AX07 9.0 (0.354) 7.3 (0.287)
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)
Shift Schedule (Cont'd)
AT-450

OVERRUN CLUTCHNJAT0184S04
Number of drive plates3
Number of driven plates4
Drive plate thickness mm (in)Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Clearance mm (in)Standard 1.0 - 1.4 (0.039 - 0.055)
Allowable limit 2.0 (0.079)
Thickness of retaining plateThickness mm (in) Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)31567-31X79
31567-31X80
31567-31X81
31567-31X82
31567-31X83
*: Always check with the Parts Department for the latest parts information.
LOW & REVERSE BRAKENJAT0184S05
Number of drive plates5
Number of driven plates4+1
Drive plate thickness mm (in)Standard 2.0 (0.079)
Allowable limit 1.8 (0.071)
Clearance mm (in)Standard 1.4 - 1.8 (0.055 - 0.071)
Allowable limit 2.8 (0.110)
Thickness of retaining plateThickness mm (in) Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)31667-31X16
31667-31X17
31667-31X18
31667-31X19
31667-31X20
31667-31X21
*: Always check with the Parts Department for the latest parts information.
BRAKE BANDNJAT0184S06
Anchor end pin tightening torque 3.5 - 5.8 N´m (0.35 - 0.6 kg-m, 31 - 52 in-lb)
Number of returning revolutions for anchor end pin 2.5±0.125
Lock nut tightening torque 31 - 36 N´m (3.2 - 3.7 kg-m, 23 - 27 ft-lb)
Clutch and Brake Return SpringsNJAT0185Unit: mm (in)
Parts Free length Outer diameter Part number*
Forward clutch (Overrun clutch)Outer (16 pcs) 26.6 (1.047) 10.6 (0.417) 31505-31X02
Inner (16 pcs) 26.3 (1.035) 7.7 (0.303) 31505-31X03
Reverse clutch (16 pcs) 18.6 (0.732) 8.0 (0.315) 31505-31X00
High clutch (12 pcs) 19.7 (0.776) 11.1 (0.437) 31505-31X01
Low reverse brake (20 pcs) 25.1 (0.988) 7.6 (0.299) 31505-31X04
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)
Clutch and Brakes (Cont'd)
AT-452

Oil PumpNJAT0186
Oil pump side clearance mm (in) 0.02 - 0.04 (0.0008 - 0.0016)
Thickness of inner gears and outer gearsInner gear
Thickness mm (in) Part number*
9.99 - 10.00 (0.3933 - 0.3937)
9.98 - 9.99 (0.3929 - 0.3933)
9.97 - 9.98 (0.3925 - 0.3929)31346-31X00
31346-31X01
31346-31X02
Outer gear
Thickness mm (in) Part number*
9.99 - 10.00 (0.3933 - 0.3937)
9.98 - 9.99 (0.3929 - 0.3933)
9.97 - 9.98 (0.3925 - 0.3929)31347-31X00
31347-31X01
31347-31X02
Clearance between oil pump hous-
ing and outer gear mm (in)Standard 0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit 0.15 (0.0059)
Oil pump cover seal ring clearance
mm (in)Standard 0.1 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
*: Always check with the Parts Department for the latest parts information.
Input ShaftNJAT0187Unit: mm (in)
Input shaft seal ring clearanceStandard 0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit 0.23 (0.0091)
Planetary CarrierNJAT0188Unit: mm (in)
Clearance between planetary carrier and pin-
ion washerStandard 0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit 0.80 (0.0315)
Final DriveNJAT0189DIFFERENTIAL SIDE GEAR CLEARANCENJAT0189S01
Clearance between side gear and differential case with washer 0.1 - 0.2 mm (0.004 - 0.008 in)
DIFFERENTIAL SIDE GEAR THRUST WASHERSNJAT0189S02
Thickness mm (in) Part number*
0.75 - 0.80 (0.0295 - 0.0315)
0.80 - 0.85 (0.0315 - 0.0335)
0.85 - 0.90 (0.0335 - 0.0354)
0.90 - 0.95 (0.0354 - 0.0374)
0.95 - 1.00 (0.0374 - 0.0394)38424-D2111
38424-D2112
38424-D2113
38424-D2114
38424-D2115
*: Always check with the Parts Department for the latest parts information.
BEARING PRELOADNJAT0189S03
Differential side bearing preload ªTº 0.04 - 0.09 mm (0.0016 - 0.0035 in)
TURNING TORQUENJAT0189S04
Turning torque of final drive assembly 0.49 - 1.08 N´m (5.0 - 11.0 kg-cm, 4.3 - 9.5 in-lb)
SERVICE DATA AND SPECIFICATIONS (SDS)
Oil Pump
AT-453

Reduction Pinion GearNJAT0190BEARING PRELOADNJAT0190S01
Reduction pinion gear bearing preload 0.05 mm (0.0020 in)
TURNING TORQUENJAT0190S02
Turning torque of reduction pinion gear 0.1 - 0.69 N´m (1.1 - 7.0 kg-cm, 0.95 - 6.08 in-lb)
REDUCTION PINION GEAR BEARING ADJUSTING SHIMSNJAT0190S03
Thickness mm (in) Part number*
1.74 (0.0685)
1.78 (0.0701)
1.82 (0.0717)
1.86 (0.0732)
1.90 (0.0748)
1.92 (0.0756)
1.94 (0.0764)
1.96 (0.0772)
1.98 (0.0780)
2.00 (0.0787)
2.02 (0.0795)
2.04 (0.0803)
2.06 (0.0811)
2.08 (0.0819)
2.10 (0.0827)
2.12 (0.0835)
2.14 (0.0843)
2.16 (0.0850)
2.18 (0.0858)
2.20 (0.0866)
2.22 (0.0874)
2.24 (0.0882)
2.26 (0.0890)
2.28 (0.0898)
2.30 (0.0906)
2.34 (0.0921)
2.38 (0.0937)
2.42 (0.0953)
2.46 (0.0969)
2.50 (0.0984)
2.54 (0.1000)
2.58 (0.1016)
2.62 (0.1031)
2.66 (0.1047)31438-31X16
31438-31X17
31438-31X18
31438-31X19
31438-31X20
31439-31X60
31438-31X21
31439-31X61
31438-31X22
31439-31X62
31438-31X23
31439-31X63
31438-31X24
31439-31X64
31438-31X60
31439-31X65
31438-31X61
31439-31X66
31438-31X62
31439-31X67
31438-31X63
31439-31X68
31438-31X64
31439-31X69
31438-31X65
31438-31X66
31438-31X67
31438-31X68
31438-31X69
31438-31X70
31438-31X71
31438-31X72
31438-31X73
31438-31X74
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)
Reduction Pinion Gear
AT-455

Band ServoNJAT0196RETURN SPRINGNJAT0196S01Unit: mm (in)
Return spring Free length Outer diameter Part number*
2nd servo return spring 32.5 (1.280) 25.9 (1.020) 31605-31X20
OD servo return spring 38.52 (1.5165) 22.0 (0.866) 31605-31X21
*: Always check with the Parts Department for the latest parts information.
Removal and InstallationNJAT0197Unit: mm (in)
Distance between end of converter housing and torque converter 15.9 (0.626) or more
Shift Solenoid ValvesNJAT0223
Gear Solenoid A Solenoid B
1st ON ON
2nd OFF ON
3rd OFF OFF
4th ON OFF
ResistanceNJAT0224
Solenoid valve Resistance (Approx.) Terminal number
Shift solenoid A 20 - 30W2
Shift solenoid B 5 - 20W1
Ovr. clutch sol. 20 - 30W3
Line pres. sol. 2.5 - 5W4
T/conv. clutch sol. 5 - 20W5
ATF Temp. SensorNJAT0225
Temperature Resistance
20ÉC (68ÉF)
¯
80ÉC (176ÉF)Approximately 1.5V
¯
Approximatley 0.5VApproximately 2.5 kW
¯
Approximately 0.3 kW
Revolution SensorNJAT0226
Condition Judgement standard
When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring
function.*1
CAUTION:
Connect the diagnosis data link cable to the vehicle diagnosis connector.
*1: A circuit tester cannot be used to test this item.Approximately 150 Hz
When vehicle parks.Under 1.3V or over 4.5V
Dropping ResistorNJAT0227
Resistance 10 - 15W
SERVICE DATA AND SPECIFICATIONS (SDS)
Band Servo
AT-458

SBR686C
Precautions
PRECAUTIONSNJAX0001+When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+After installing removed suspension parts, check wheel
alignment and adjust if necessary.
+Use flare nut wrench when removing or installing brake
tubes.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNJAX0002
Tool number
Tool nameDescription
HT72520000
Ball joint remover
NT146
Removing tie-rod outer end and lower ball joint
KV38106800
Differential side oil seal
protector
NT147
Installing drive shaft
KV38106800
COMMERCIAL SERVICE TOOLSNJAX0003
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
FRONT AXLE
Precautions
AX-2

Noise, Vibration and Harshness (NVH)
Troubleshooting
=NJAX0004NVH TROUBLESHOOTING CHARTNJAX0004S01Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
Reference pageÐ
AX-15
Ð
AX-5, 24
Ð
AX-3, 23
Ð
Ð
SU-4
SU-4
SU-4
BR-6
ST-5
Possible cause and
SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
DRIVE SHAFT
AXLE
SUSPENSION
TIRES
ROAD WHEEL
BRAKES
STEERING
SymptomDRIVE SHAFTNoise, Vibration´´ ´ ´´´´´
Shake´ ´ ´ ´´´´´
AXLENoise´´ ´ ´´´´´
Shake´´ ´ ´´´´´
Vibration´´ ´ ´´ ´
Shimmy´´ ´´´´´
Judder´ ´´´´´
Poor quality ride or
handling´´´ ´´´
´: Applicable
SMA525A
On-vehicle Service
FRONT AXLE PARTSNJAX0005Check front axle and front suspension parts for excessive play,
cracks, wear or other damage.
+Shake each front wheel to check for excessive play.
+Make sure that cotter pin is inserted.
+Retighten all axle and suspension nuts and bolts to the speci-
fied torque.
Tightening torque:
Refer to SU-9, ªFRONT SUSPENSIONº.
SFA805B
FRONT WHEEL BEARINGNJAX0006+Check that wheel bearings operate smoothly.
+Check axial end play.
Axial end play:
0.05 mm (0.0020 in)
If out of specification or wheel bearing does not turn smoothly,
replace wheel bearing assembly.
Refer to ªWheel Hub and Knuckleº, ªFRONT AXLEº, AX-5.
FRONT AXLE
Noise, Vibration and Harshness (NVH) Troubleshooting
AX-3

DYNAMIC DAMPER (WHERE FITTED)=NJAX0033Unit: mm (in)
Applied
modelEngine QG15DE QG18DE YD22T
Drive
shaftLH RH LHRH (TS79C &
ZF90)RH (AC/
GI2300I)LH RH
LengthªAº175 - 185
(6.89 - 7.28)432 - 442
(17.01 - 17.40)175 - 185
(6.89 - 7.28)420 - 430
(16.54 - 16.93)375 - 381
(14.76 - 15.00)161 - 167
(6.34 - 6.57)200 - 206
(7.87 - 8.11)
ªBº 62 (2.44) 62 (2.44) 70 (2.76) 64 (2.52) 70 (2.76) 70 (2.76)
SAX015
WHEEL BEARING (FRONT)NJAX0021
Wheel bearing axial end play limit mm (in) 0.05 (0.0020)
Wheel bearing lock nut tightening torque N´m (kg-m,
ft-lb)QG engineSedan 197 - 274 (20 - 28, 145 - 202)
Hatchback 226 - 313 (23 - 32, 167 - 231)
YD engine 255 - 333 (26 - 34, 188 - 245)
FRONT AXLE
Service Data and Specifications (SDS) (Cont'd)
AX-21