NISSAN ALMERA N16 2003 Electronic Repair Manual

Tool number
Tool nameDescription
ST33400001
Drift
NT086
Installing differential oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
ST30600000
Drift
NT065
Installing input shaft front bearing
a: 36 mm (1.42 in) dia.
b: 31 mm (1.22 in) dia.
ST22452000
Drift
NT065
Installing 3rd, 4th and 5th main gear
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.
ST30621000
Drift
NT073
Installing mainshaft rear bearing outer race
(Use with ST30611000.)
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ST30611000
NT419
(Use with ST30621000.)
a: 15 mm (0.59 in)
b: 335 mm (13.19 in)
c: 25 mm (0.98 in) dia.
d: M12 x 1.5P
KV38107700
Preload adapter
NT087
Measuring clearance between side gear and differ-
ential case with washer
KV38106500
Preload adapter
NT087
Measuring turning torque of final drive assembly
Commercial Service ToolsNJMT0002
Tool name Description
Drift
NT065
Installing differential side bearing inner race
a: 45 mm (1.77 in) dia.
b: 41 mm (1.61 in) dia.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PREPARATIONRS5F50A
Special Service Tools (Cont’d)
MT-11

Tool name Description
Drift
NT065
Installing differential side bearing outer race
a: 69 mm (2.72 in) dia.
b: 64 mm (2.52 in) dia.
Drift
NT065
Installing striking rod oil seal
a: 38 mm (1.50 in) dia.
b: 20 mm (0.79 in) dia.
PREPARATIONRS5F50A
Commercial Service Tools (Cont’d)
MT-12

NJMT0003
NVH Troubleshooting Chart
NJMT0003S01
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.MANUAL TRANSAXLE
NJMT0003S0101
Reference page
MT-14 (RS5F30A, RS5F70A), MT-15 (RS5F50A)
MT-14 (RS5F30A, RS5F70A), MT-15 (RS5F50A)
MT-14 (RS5F30A, RS5F70A), MT-15 (RS5F50A)
MT-92
MT-92
MT-92
MT-29
MT-94
MT-94
MT-93
MT-93
MT-93
MT-93
SUSPECTED PARTS
(Possible cause)
(Oil level is low.)
(Wrong oil)
(Oil level is high.)
GASKET (Damaged)
OIL SEAL (Worn or damaged)
O-RING (Worn or damaged)
SHIFT CONTROL ROD (Worn)
CHECK PLUG RETURN SPRING AND CHECK BALL (Worn or damaged)
SHIFT FORK (Worn)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
BAULK RING (Worn or damaged)
INSERT SPRING (Damaged)
SymptomsNoise 1 2 3 3
Oil leakage31222
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 2 3 3
GI
MA
EM
LC
EC
FE
CLAT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
MT-13

SMA145AA
SMT512C
Changing M/T OilNJMT00861. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade:
API GL-4
Viscosity:
Refer to MA-19, “RECOMMENDED FLUIDS AND
LUBRICANTS”.
Capacity:
RS5F30A 2.8 - 3.0(4-7/8 - 5-1/4 Imp pt)
RS5F70A 3.0(5-1/4 Imp pt)
Oil level (Reference data):
RS5F30A 58 - 66 mm (2.28 - 2.60 in)
RS5F70A 75.5 - 80.5 mm (2.969 - 3.166 in)
Drain plug:
: 25 - 34 N·m (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
SMA066C
CheckingNJMT0087OIL LEAK AND OIL LEVELNJMT0087S011. Check that oil is not leaking from transaxle or around it.
2. Check oil level.
Never start engine while checking oil level.
Filler plug:
: 10 - 19 N·m (1.0 - 2.0 kg-m, 87 - 173 in-lb)
M/T OILRS5F30A, RS5F70A
Changing M/T Oil
MT-14

SMA067C
Changing M/T OilNJMT00881. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade:
API GL-4
Viscosity:
Refer to MA-19, “RECOMMENDED FLUIDS AND
LUBRICANTS”.
Capacity:
RS5F50A 4.5 - 4.8(7-7/8 - 8-1/2 Imp pt)
Drain plug:
: 15 - 20 N·m (1.5 - 2.0 kg-m, 11 - 14 ft-lb)
SMA066C
CheckingNJMT0089OIL LEAK AND OIL LEVELNJMT0089S01Check for oil leakage and oil level.
Never start engine while checking oil level.
Filler plug:
: 25 - 34 N·m (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
M/T OILRS5F50A
Changing M/T Oil
MT-15

NJMT0034
Cross-sectional View — RS5F30ANJMT0034S01
YMT002
DESCRIPTION
Cross-sectional View — RS5F30A
MT-16

Cross-sectional View — RS5F70ANJMT0034S03
SMT924D
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
DESCRIPTION
Cross-sectional View — RS5F70A
MT-17

Cross-sectional View — RS5F50ANJMT0034S04
SMT196DA
DESCRIPTION
Cross-sectional View — RS5F50A
MT-18

SMT837DA
DOUBLE-CONE SYNCHRONIZERNJMT0034S0403— RS5F70A and RS5F50A —
Double-cone synchronizer is adopted for 1st and 2nd gears to
reduce operating force of the shift lever.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
DESCRIPTION
Cross-sectional View — RS5F50A (Cont’d)
MT-19

SMT563AA
Replacing Oil SealNJMT0035DIFFERENTIAL OIL SEALNJMT0035S011. Drain gear oil from transaxle.
2. Remove drive shafts. Refer to AX-11, “Removal”.
3. Remove differential oil seal.
SMT564AB
SMT925DA
4. Install differential oil seal.
Apply multi-purpose grease to seal lip of oil seal before
installing.
5. Install drive shafts. Refer to AX-12, “Installation”.
SMT926DA
SMT927D
Install differential oil seal so that dimension “A” and “B”
are within specifications.
Unit: mm (in)
Item Model A B
DimensionRS5F30A
−0.5 (−0.020) to 0.5 (0.020) RS5F70A
RS5F50A
ON-VEHICLE SERVICE
Replacing Oil Seal
MT-20