NISSAN ALMERA TINO 2001 Service Repair Manual

SEM494G
+Be sure liquid gasket is 3.5 to 4.5 mm (0.138 to 0.177 in)
wide.
+Attaching should be done within 5 minutes after coating.
JEM114G
c. Install lower oil pan.
+Tighten in numerical order shown in the figure.
+Wait at least 30 minutes before refilling engine oil.
OIL PANYD
Installation (Cont'd)
EM-174

SecondaryTimin gChain
JEM120G
Secondary Timing Chain

JEM121G
3. Remove front chain case.
+Move power steering fluid reservoir tank from the bracket.
+Loosen fixing bolts in the reverse order of that shown in the
figure and remove them.
+Remove No. 6, 10, and 11 bolts with the rubber washer as
space is limited for pulling them out.
SEM514G
CAUTION:
+While front chain case is removed, cover openings to pre-
vent entry of foreign material into engine.
+Do not remove two mass dampers on the back of cover.
SEM515G
4. Set the No. 1 piston to TDC on its compression stroke.
+Turn crankshaft pulley clockwise so that the alignment mark
(punched mark) on each camshaft sprocket is positioned as
shown in the figure.
+No position indicator is provided on the crankshaft pulley.
+When installing, color coded links on the secondary tim-
ing chain can be used as alignment marks. Marking may
not be necessary for removal; however, make alignment
marks as required because the alignment mark on fuel
injection pump sprocket may not be easy to see.
JEM124G
5. Remove chain tensioner.
a. Push the plunger of chain tensioner and keep it pressed with
a push pin.
JEM125G
b. Using a hexagon-head wrench (face to face: 5 mm, SST),
remove bolts to remove chain tensioner.
TIMING CHAINYD
Secondary Timing Chain (Cont'd)
EM-176

JEM126G
6. Remove timing chain slack guide.
+Using a hexagon-head wrench (face to face: 6 mm, SST),
remove bolt to remove timing chain slack guide.
JEM127G
7. Remove timing chain tension guide.
8. Remove secondary timing chain.
+Timing chain alone can be removed without removing sprock-
ets.
SEM885F
INSPECTIONNLEM0093S02Check for cracks and excessive wear at roller links. Replace
chain if necessary.
JEM128G
INSTALLATIONNLEM0093S031. Install secondary timing chain.
+When installing, match the alignment marks on sprockets with
color coded alignment marks (colored links) on the chain.
2. Install timing chain tension guide.
+The upper bolt has a longer shank than the lower bolt.
TIMING CHAINYD
Secondary Timing Chain (Cont'd)
EM-177

JEM126G
3. Using a hexagon-head wrench (face to face: 6 mm, SST),
install timing chain slack guide.
JEM125G
4. Install chain tensioner.
a. Push the plunger of the chain tensioner. While holding it with
a push pin, install the chain tensioner.
b. Using a hexagon-head wrench (face to face: 5 mm, SST),
tighten bolts.
c. Pull out the push pin, etc. holding the plunger.
+Check again that the alignment marks on the sprockets
and the colored alignment marks on the timing chain are
aligned.
SEM514G
5. Install front chain case.
a. Install tension guide on the back surface of front chain case.
+Hold front chain case vertically when installing. Tension guide
may come off if front chain case is tilted.
JEM129G
b. Apply specified liquid gasket (Refer to EM-158, ªLiquid Gasket
Application Procedureº.) on both ends of arched area (loca-
tions where rear chain case is adjoined) as shown in the fig-
ure.
c. Install front chain case.
+When installing, align dowel pin on oil pump case with the pin
hole.
JEM121G
+Install No. 6, 10, and 11 bolts with the rubber washer to the
front chain case.
d. Tighten fixing bolts in the numerical order shown in the figure.
e. After tightening all the bolts, re-tighten in the same order.
TIMING CHAINYD
Secondary Timing Chain (Cont'd)
EM-178

6. Hereafter, install in the reverse order of removal.
TIMING CHAINYD
Secondary Timing Chain (Cont'd)
EM-179

Primary Timing ChainNLEM0094
JEM130GA
TIMING CHAINYD
Primary Timing Chain
EM-180

REMOVAL
JEM131G
JEM132G
JEM133G
Primary Timing Chain (Cont'd)

JEM134G
9. Remove chain tensioner.
+When removing chain tensioner, push the sleeve of chain ten-
sioner and keep it pressed with a push pin, etc.
10. Remove timing chain slack guide.
JEM135G
11. Hold fuel injection pump sprocket and remove bolt.
a. Insert positioning stopper pin (SST) into the hole 6 mm (0.24
in) in the diameter on the fuel injection pump sprocket.
b. Using a TORX wrench (SST), turn pump shaft little by little to
adjust the position of fuel injection pump sprocket so that the
holes align.
c. Push positioning stopper pin (SST) through pump sprocket to
fuel injection pump body to hold pump sprocket, and remove
bolt.
JEM136G
12. Remove primary timing chain with fuel injection pump sprocket
and crankshaft sprocket.
JEM137G
13. Remove chain guide and tension guides.
14. Remove fuel injection pump.
15. Remove power steering pump.
TIMING CHAINYD
Primary Timing Chain (Cont'd)
EM-182

JEM138G
16. Remove rear chain case.
+Loosen fixing bolts in the reverse order of that shown in the
figure and remove them.
+Use seal cutter (SST) for removal.
INSPECTIONNLEM0094S02Check for cracks and excessive wear at roller links. Replace
chain if necessary.
INSTALLATIONNLEM0094S03
JEM139G
TIMING CHAINYD
Primary Timing Chain (Cont'd)
EM-183