NISSAN ALMERA TINO 2001 Service Repair Manual

SRS Component Parts LocationNLRS0011
NRS102
SRS797-A
Maintenance ItemsNLRS0012CAUTION:
Do not use electrical test equipment to check SRS circuit.
1. Check operation of“AIR BAG”warning lamp.
After turning ignition key to“ON”position,“AIR BAG”warning
lamp illuminates. The“AIR BAG”warning lamp will go off after
about 7 seconds if no malfunction is detected. If any of the fol-
lowing“AIR BAG”warning lamp conditions occur, immediately
check the air bag system. Refer to RS-45 for details.
+The“AIR BAG”warning lamp does not illuminate when the
ignition switch is turned“ON”.
+The“AIR BAG”warning lamp does not go off about 7 seconds
after the ignition switch is turned“ON”.
+The“AIR BAG”warning lamp blinks after about 7 seconds after
the ignition switch is turned“ON”.
2. Visually check SRS components.
1) Diagnosis sensor unit
+Check diagnosis sensor unit and bracket for dents, cracks and
deformities.
+Check connectors for damage, and terminals for deformities.
2) Air bag module and steering wheel
+Remove air bag module from steering wheel, instrument panel
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SRS Component Parts Location
RS-20

or seatback. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
+Install driver air bag module to steering wheel to check fit or
alignment with the wheel.
+Check steering wheel for excessive free play.
+Install front passenger air bag module to instrument panel to
check fit or alignment with the instrument panel.
+Install front side air bag module to seatback to check fit and
alignment with the seat.
3) Spiral cable
+Check spiral cable for dents, cracks, or deformities.
+Check connectors and protective tape for damage.
+Check steering wheel for noise, binding or heavy operation.
4) Main harness, body harness, side air bag module sub-harness
+Check connectors for poor connections, damage, and termi-
nals for deformities.
+Check harnesses for binding, chafing or cut.
5) Front seat belt pre-tensioner
+Check harness cover and connectors for damage, terminals
for deformities, and harness for binding.
+Check belts for damage and anchors for loose mounting.
+Check retractor for smooth operation.
+Perform self-diagnosis for seat belt pre-tensioner using“AIR
BAG”warning lamp or CONSULT-II.
Refer to“SRS Operation Check”for details. (RS-45)
6) Side air bag (satellite) sensor
+Check side air bag (satellite) sensor (including bracket portion)
for dents, cracks or deformities.
+Check connectors for damage, and terminals for deformities.
CAUTION:
Replace previously used special bolts and ground bolt with
new ones.
Diagnosis Sensor Unit
REMOVAL AND INSTALLATIONNLRS0013CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+The special bolts are coated with bonding agent while the
other bolt is for ground. Do not use old bolts after
removal; replace with new ones.
+Check diagnosis sensor unit for proper installation.
+Check diagnosis sensor unit to ensure it is free of
deformities, dents, cracks or rust. If they show any visible
signs of damage, replace them with new ones.
+Check diagnosis sensor unit brackets to ensure they are
free of deformities or rust.
+Replace diagnosis sensor unit if it has been dropped or
sustained an impact.
+After replacement of diagnosis sensor unit, perform self-
diagnosis for SRS. Refer to“SRS Operation Check”for
details. (RS-45)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items (Cont’d)
RS-21

SRS818
1. Disconnect driver, front passenger and front side air bag mod-
ule connectors. Also, disconnect front seat belt pre-tensioner
connector.
2. Remove console box. Refer to BT-22,“INSTRUMENT PANEL
ASSEMBLY”.
3. Disconnect diagnosis sensor unit connector.
4. Remove ground bolt and also remove special bolts using the
TAMPER RESISTANT TORX (Size T50), from diagnosis sen-
sor unit.
Then remove the diagnosis sensor unit.
NOTE:
+To install, reverse the removal procedure sequence.
NRS103
Front Seat Belt Pre-tensioner
REMOVAL AND INSTALLATIONNLRS0036CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+Check front seat front belt pre-tensioner with load limiter
for proper installation.
+After replacement of front seat belt pre-tensioner, check
SRS function and perform self-diagnosis for SRS.
Refer to“SRS Operation Check”for details. (RS-45)
+Do not attempt to disassemble front seat belt pre-ten-
sioner with load limiter.
+Replace front seat belt pre-tensioner if it has been
dropped or sustained an impact.
+Do not expose front seat belt pre-tensioner to tempera-
tures exceeding 80°C (176°F).
For removal of front seat belt pre-tensioner, refer to“Front Seat
Belt”for details. (RS-5)
NOTE:
+To install, reverse the removal procedure sequence.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Diagnosis Sensor Unit (Cont’d)
RS-22

Side Air Bag (Satellite) Sensor
REMOVAL AND INSTALLATION=NLRS0014CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+Do not use old bolts coated with bonding agent after
removal; replace with new ones.
+Check side air bag (satellite) sensor for proper installa-
tion.
+Check side air bag (satellite) sensor to ensure they are
free of deformities, dents, cracks or rust. If it shows any
visible signs of damage, replace it with new one.
+After replacement of side air bag (satellite) sensor, check
SRS function and perform self-diagnosis for SRS. Refer to
“SRS Operation Check”for details. (RS-45)
+Do not attempt to disassemble side air bag (satellite) sen-
sor.
+Replace side air bag (satellite) sensor if it has been
dropped or sustained an impact.
NRS132
NRS131
1. Remove front seat belt pre-tensioner. Refer to“Front Seat Belt”
for details. (RS-5)
2. Disconnect side air bag (satellite) sensor connector.
3. Remove bolt and nuts from side air bag (satellite) sensor unit.
Then remove the (satellite) sensor.
NOTE:
+To install, reverse the removal procedure sequence.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Side Air Bag (Satellite) Sensor
RS-23

Driver Air Bag Module and Spiral Cable
REMOVAL AND INSTALLATIONNLRS0015
SRS865
SRS566
REMOVALNLRS0016CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+Always work from the side of driver air bag module.
1. Remove lower lid from steering wheel, and disconnect driver
air bag module connector.
SBF812E
2. Remove side lids and audio steering switch. Using the
TAMPER RESISTANT TORX (Size T30), remove left and right
special bolts. Driver air bag module can then be removed.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
RS-24

SRS443
CAUTION:
+Always place driver air bag module with pad side facing
upward.
+Do not attempt to disassemble driver air bag module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
+Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module connector.
SBF814E
+Replace driver air bag module if it has been dropped or
sustained an impact.
+Do not expose the driver air bag module to temperatures
exceeding 90°C (194°F).
+Do not allow oil, grease or water to come in contact with
the driver air bag module.
SBF239F
3. Set steering wheel in the neutral position.
4. Disconnect horn connector (or horn/audio connector) and
remove nut.
5. Using steering wheel puller, remove steering wheel. Be care-
ful not to over-tighten puller bolt on steering wheel.
CAUTION:
+Do not tap or bump the steering wheel.
6. Remove steering column cover.
NRS105
7. Remove the inner steering cover.
SRS384
8. Remove four spiral cable securing screws, and extract spiral
cable forward. Unlock spiral cable connector, then remove spi-
ral cable.
CAUTION:
+Do not attempt to disassemble spiral cable.
+Do not apply lubricant to the spiral cable.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable (Cont’d)
RS-25

NRS121
INSTALLATIONNLRS00171. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left (counterclock-
wise) about 3.5 revolutions from the right end position. Align
the two marks (
) or make sure that the white indicator is vis-
ible in the upper part of the indicator window, with the cable
pointed down wards.
CAUTION:
+The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
+Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned up to
about 3.5 turns from the neutral position to both the right
and left.
3. Connect spiral cable connector and tighten with screws.
4. Install inner and steering column cover. And make sure the
harness do not get caught between inner steering cover and
steering column.
5. Install steering wheel, aligning with spiral cable pin guides, and
pull spiral cable through.
6. Connect horn connector (or horn/audio connector) and engage
spiral cable with pawls in steering wheel. Move driver air bag
module connector away from steering wheel lower lid opening.
7. Tighten nut.
: 29.4 - 39.2 N·m (3.0 - 4.0 kg-m, 22 - 28 ft-lb)
SBF812EI
8. Position driver air bag module and tighten with new special
bolts.
9. Connect driver air bag module connector.
10. Install steering switches and lids.
11. Conduct self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT-II or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
12. Turn steering wheel to the left end and then to the right end
fully to make sure that spiral cable is set in the neutral posi-
tion.
If“AIR BAG”warning lamp blinks or stays ON (at the user
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT-II or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.
13. Perform self-diagnosis again to check that no malfunction is
detected.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable (Cont’d)
RS-26

Front Passenger Air Bag Module
REMOVALNLRS0018CAUTION:
Before servicing SRS, turn the ignition switch off, disconnect
both battery cables and wait for at least 3 minutes.
Always work from the side of (or under) front passenger air
bag module.
NRS107
1. Remove glove box assembly. Refer to BT-22,“INSTRUMENT
PANEL ASSEMBLY”for details.
2. Use tool to open the connector cover lid.
3. Disconnect front passenger air bag module connector from air
bag harness connector.
NRS108
4. Remove front passenger air bag module connector from con-
nector cover lid then remove glove box cover.
NRS109
5. Remove the special bolts using the TAMPER RESISTANT
TORX (Size T50) from front passenger air bag module.
Take out the front passenger air bag module from the instru-
ment panel.
The front passenger air bag module is heavy and should be
supported using both hands during removal.
NRS110
CAUTION:
+Always place front passenger air bag module with pad
side facing upward.
+Do not attempt to disassemble front passenger air bag
module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new coated bolts.
+Do not insert any foreign objects (screwdriver, etc.) into
front passenger air bag module connector.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Passenger Air Bag Module
RS-27

SBF814E
+Replace front passenger air bag module if it has been
dropped or sustained an impact.
+Do not expose the front passenger air bag module to tem-
peratures exceeding 90°C (194°F).
+Do not allow oil, grease or water to come in contact with
the front passenger air bag module.
+After front passenger air bag inflates, the front instrument
panel assembly should be replaced if damaged.
NRS109
INSTALLATIONNLRS0019CAUTION:
+Always work from the side of or under front passenger air
bag module.
1. Install front passenger air bag module on the steering member
and secure with new special bolts.
+Ensure harness is not caught between rear of front passenger
air bag module and steering member.
NRS107
2. Put the front passenger air bag module connector and air bag
harness connector through the opening of the glove box cover.
3. Install glove box cover.
4. Attach the front passenger air bag module connector to the
connector cover lid.
5. Install glove box assembly. (Glove box is open.)
Refer to BT-22,“INSTRUMENT PANEL ASSEMBLY”for
details.
NRS111
6. Connect front passenger air bag module connector to air bag
harness connector.
7. Close the connector cover lid.
8. Close glove box.
9. Connect both battery cable.
10. Conduct self diagnosis to ensure entire SRS operates properly.
(use CONSULT-II or warning lamp check.)
SRS866
Front Side Air Bag Module
REMOVALNLRS0059CAUTION:
+Before servicing SRS, turn the ignition switch OFF, dis-
connect both battery cables and wait at least 3 minutes.
+Always work from the rear of the front side air bag mod-
ule.
1. Open the seatback zipper.
2. Disconnect front side air bag module connector.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Passenger Air Bag Module (Cont’d)
RS-28

SRS867
3. Pull up the seatback trim.
4. Remove the nuts coated with bonding agent, securing front
side air bag and the inner cloth with seatback frame.
SRS885
5. Remove inner cloth.
6. Remove front side air bag connector. Front side air bag mod-
ule can then be removed.
SRS869
CAUTION:
+Always place the front side air bag module standing with
the stud bolt side setting bottom.
+Do not attempt to disassemble front side air bag module.
+Do not use old nuts after removal; replace with new nuts.
+Do not insert any foreign objects (screwdriver, etc.) into
front side air bag module connector.
SBF814E
+Replace front side air bag module if it has been dropped
or sustained an impact.
+Do not expose the front side air bag module to tempera-
tures exceeding 90°C (194°F).
+Do not allow oil, grease or water to come in contact with
the front side air bag module.
+After front side air bag inflates, all parts of front seatback
(including front seatback frame) should be replaced.
SRS885
INSTALLATIONNLRS00601. Install the seatback trim. Refer to BT-46,“Front Seat”.
2. Install front side air bag module on seatback frame.
3. Install front side air bag connector.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Side Air Bag Module (Cont’d)
RS-29