NISSAN ALMERA TINO 2001 Service Repair Manual

SMT075AA
2. Insert Tool all the way into differential side gear. Move Tool up
and down and measure dial indicator deflection.
SMT076A
INPUT SHAFT SIDENLMT0022S01021. Set dial indicator on end of input shaft.
2. Move input shaft up and down and measure dial indicator
deflection.
3. Select shims with proper thickness with SDS table as a guide.
Refer to SDS, MT-101.
4. Install selected differential side bearing adjusting shim and dif-
ferential side bearing outer race.
SMT475C
5. Check differential side bearing turning torque.
a. Install final drive assembly on clutch housing.
b. Install transmission case on clutch housing.
+Tighten transmission case fixing bolts to the specified
torque. Refer to“Case Components”, MT-62.
Mainshaft Bearing PreloadNLMT0022S02If any of the following parts are replaced, adjust mainshaft bearing
preload.
+Mainshaft
+Mainshaft bearings
+Clutch housing
+Transmission case
SMT077AA
1. Remove mainshaft rear bearing outer race and shim(s).
ADJUSTMENTRS5F50A
Input Shaft End Play and Differential Side Bearing Preload (Cont’d)
MT-82

SMT644AA
2. Reinstall mainshaft rear bearing outer race without shims.
3. Clean mating surfaces of clutch housing and transmission
case with solvent.
4. Install mainshaft and mainshaft front bearing outer race into
transmission case. Turn mainshaft while holding bearing outer
race so that bearings are properly seated.
SMT078A
SMT079A
5. Put straightedge [width must be more than 50 mm (1.97 in)] on
transmission case, and measure the distance from upper sur-
face of straightedge to surface of the bearing outer race using
a depth micrometer.
+Measure at three places on bearing outer race, and take
the average.
6. Determine dimension A to be used by the following equation.
Dimension A = Width of straightedge measured dis-
tance
7. Measure the distance from mating surface of clutch housing to
portion with which mainshaft front bearing outer race is to be
mated.
+Measure at three places on the portion, and take the aver-
age.
Dimension B = Measured distance
8. Determine dimension C to be used by the following equation.
Dimension “C”=BA
9. Determine total thickness of shims with SDS table as a guide.
Mainshaft bearing adjusting shim:
Refer to SDS, MT-99.
10. Install selected mainshaft bearing adjusting shim and main-
shaft bearing outer race.
11. Check total turning torque after assembly—Refer to
“ASSEMBLY”, MT-84.
ADJUSTMENTRS5F50A
Mainshaft Bearing Preload (Cont’d)
MT-83

NLMT0093
SMT029AA
1. Install striking lever and striking rod.
SMT645AA
2. Install selector and retaining pin.
SMT138A
3. Install check ball and reverse check assembly.
+Before installation, rotate striking rod as shown in the fig-
ure to avoid interference.
SAT601C
4. Install final drive assembly.
5. Install input shaft and mainshaft with 1st & 2nd shift fork
assembly.
+Be careful not to damage input shaft oil seal.
SMT065A
6. Install interlock balls and plunger.
ASSEMBLYRS5F50A
MT-84

SMT066A
7. Install 3rd & 4th shift fork and bracket, then install 3rd & 4th
fork rod, stopper ring and retaining pin.
When installing stopper rings, use snap ring remover and
installer.
SMT067A
8. Install interlock balls.
SMT666C
9. Install 5th shift fork, then install fork rod, stopper ring and
retaining pin.
When installing stopper rings, use snap ring remover and
installer.
SMT018B
10. Install 5th & reverse check plug, spring and ball.
+Apply sealant to bolt threads. Refer to“Shift Control
Components”, MT-64.
SMT201B
11. Install reverse lock spring on 5th & reverse bracket.
+Pay attention to its direction.
ASSEMBLYRS5F50A
MT-85

SMT667C
12. Install check ball and reverse lever spring on reverse lever
assembly.
+Apply multi-purpose grease to check ball.
+Pay attention to direction of reverse lever spring.
SMT668C
13. Install reverse lever assembly on clutch housing.
SMT669C
14. Install reverse arm shaft and retaining pin.
SMT670C
15. Hook reverse lock spring and reverse lever spring on reverse
lever assembly.
SMT671C
16. Mesh 4th gear, then install reverse idler gear and shaft.
+Pay attention to direction of tapped hole.
ASSEMBLYRS5F50A
MT-86

SMT070A
17. Place magnet on clutch housing.
SMT446C
18. If bearing preload of mainshaft was adjusted, install selected
shim(s) into transmission case.
+To aid in installation of transmission case, place shift
selector in the 1st and 2nd shift bracket or between 1st
and 2nd bracket and 3rd and 4th bracket.
19. Apply sealant to mating surface of transmission case and
install it. Refer to“Case Components”, MT-62.
20. Install PNP switch.
SMT626D
21. Apply sealant to threads of check plugs. Install balls, springs
and plugs. Refer to“Shift Control Components”, MT-64.
22. After assembly, check that you can shift into each gear
smoothly.
SAT478EA
23. Measure total turning torque.
Total turning torque (New bearing):
8.8 - 21.6 N·m (90 - 220 kg-cm, 78 - 191 in-lb)
+When old bearing is used again, preload will be slightly
less than the above. Make sure torque is close to the
specified range.
ASSEMBLYRS5F50A
MT-87

General SpecificationsNLMT0076TRANSAXLENLMT0076S01
Applied modelQG18DE
Model code number8E009 8E069
Transaxle modelRS5F70A
Number of speeds5
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.333
2nd1.955
3rd1.286
4th0.926
5th0.733
Reverse 3.214
Number of teeth Input gear 1st 15
2nd 22
3rd 28
4th 41
5th 45
Rev. 14
Main gear 1st 50
2nd 43
3rd 36
4th 38
5th 33
Rev. 45
Reverse idler gear 37
Oil capacity!(Imp pt)3.0 (5-1/4)
Oil level (Reference data) mm (in) 56.5 - 61.0 (2.224 - 2.402)
Remarks1st & 2nd double baulk ring type synchronizer
Reverse sub-gear
FINAL GEARNLMT0076S02
EngineQG18DE
Transaxle modelRS5F70A
Final gear ratio4.437
Number of teethFinal gear/Pinion 71/16
Side gear/Pinion mate gear 14/10
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
General Specifications
MT-88

Gear End PlayNLMT0077Unit: mm (in)
Gear End play
1st main gear
0.18 - 0.31 (0.0071 - 0.0122) 2nd main gear
5th main gear
Reverse main gear
3rd input gear
4th input gear0.17 - 0.44 (0.0067 - 0.0173)
Clearance Coupling SleeveNLMT00941ST, 2ND, 3RD, 4TH, 5TH & REVERSE COUPLING SLEEVENLMT0094S01
Coupling sleeve Length“L”
1st & 2nd0 - 0.68 mm (0 - 0.0268 in)
3rd & 4th0 - 0.95 mm (0 - 0.0374 in)
5th & Reverse 0 - 0.89 mm (0 - 0.0350 in)
Clearance Between Baulk Ring and GearNLMT00783RD, 4TH, 5TH, REVERSE BAULK RINGNLMT0078S01Unit: mm (in)
Standard Wear limit
3rd
0.90 - 1.45 (0.0354 - 0.0571)
0.7 (0.028) 4th
5th
Reverse 0.9 - 1.35 (0.0354 - 0.0531)
1ST AND 2ND DOUBLE BAULK RINGNLMT0078S02Unit: mm (in)
SMT906D
Dimension Standard Wear limit
A 0.6 - 0.8 (0.024 - 0.031)
0.2 (0.008)
B 0.6 - 1.1 (0.024 - 0.043)
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Gear End Play
MT-89

Available Snap RingsNLMT0079SNAP RINGNLMT0079S01
End play0.05 - 0.25 mm (0.0020 - 0.0098 in)
Thickness mm (in) Part number*
1.45 (0.0571) 32204-6J000
1.55 (0.0610) 32204-6J001
1.65 (0.0650) 32204-6J002
1.75 (0.0689) 32204-6J003
1.85 (0.0728) 32204-6J004
*: Always check with the parts department for the latest information.
Available C-ringsNLMT00804TH INPUT GEAR C-RINGNLMT0080S01
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
3.00 (0.1181) 32205-6J000
3.03 (0.1193) 32205-6J001
3.06 (0.1205) 32205-6J002
3.09 (0.1217) 32205-6J003
3.12 (0.1228) 32205-6J004
*: Always check with the parts department for the latest information.
5TH INPUT GEAR REAR C-RINGNLMT0080S02
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
2.59 (0.1020) 32205-6J005
2.62 (0.1031) 32205-6J006
2.65 (0.1043) 32205-6J007
2.68 (0.1055) 32205-6J008
2.71 (0.1067) 32205-6J009
2.74 (0.1079) 32205-6J010
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available Snap Rings
MT-90

MAINSHAFT C-RINGNLMT0080S03
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
3.48 (0.1370) 32348-6J000
3.51 (0.1382) 32348-6J001
3.54 (0.1394) 32348-6J002
3.57 (0.1406) 32348-6J003
3.60 (0.1417) 32348-6J004
3.63 (0.1429) 32348-6J005
3.66 (0.1441) 32348-6J006
3.69 (0.1453) 32348-6J007
3.72 (0.1465) 32348-6J008
3.75 (0.1476) 32348-6J009
3.78 (0.1488) 32348-6J010
3.81 (0.1500) 32348-6J011
3.84 (0.1512) 32348-6J012
3.87 (0.1524) 32348-6J013
3.90 (0.1535) 32348-6J014
3.93 (0.1547) 32348-6J015
3.96 (0.1559) 32348-6J016
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available C-rings (Cont’d)
MT-91