NISSAN LATIO 2011 Service Repair Manual

MT-70
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
11. Remove reverse idler shaft assembly (1) according to the follow-
ing procedures.
a. Pull up input shaft assembly (2), mainshaft assembly (3), fork rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
b. Remove reverse idler shaft assembly and reverse fork rod (6) from clutch housing.
12. Remove spring washer from clutch housing.
13. Pull up and remove input shaft assembly (1), mainshaft assem- bly (2), fork rod (3), and 1st-2nd fork rod (4) from clutch housing.
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
14. Remove final drive assembly (1) from clutch housing.
15. Remove magnet from clutch housing.
16. Remove differential side oil seals (1) from clutch housing and transaxle case.
CAUTION:
Never damage clutch housing and transaxle case.
17. Remove differential side bearing outer race (1) from clutch hous- ing, using a brass rod.
CAUTION:
Never damage clutch housing.
JPDIC0606ZZ
JPDIC0607ZZ
PCIB1703E
PCIB1704E
PCIB1716E
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-71
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18. Remove differential side bearing outer race (1) from transaxle case, using a brass rod.
CAUTION:
Never damage transaxle case.
19. Remove shim (2) from transaxle case.
20. Remove shifter lever A (1) retaining pin, using a suitable tool.
21. Remove shifter lever A from transaxle case.
22. Remove shifter lever B (1) from transaxle case.
23. Remove oil gutter (1) from transaxle case.
24. Remove bushings (1) from transaxle case, using a suitable tool.
PCIB1705E
JPDIC0106ZZ
PCIB1712E
PCIB1707E
PCIB1710E
Revision: May 2010 2011 Versa

MT-72
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
25. Remove mainshaft rear bearing outer race from transaxle case,
using a suitable tool.
26. Remove mainshaft rear bearing adjusting shim from transaxle case.
27. Remove snap ring (1) and oil channel (2) from transaxle case.
28. Remove input shaft oil seal (1) from clutch housing, using a suit- able tool.
CAUTION:
Never damage clutch housing.
29. Remove mainshaft front bearing outer race (1) from clutch hous- ing, using Tool (A) and a suitable tool (B).
30. Remove oil channel (2) from clutch housing.
PCIB1706E
PCIB1708E
PCIB1714E
Tool number : KV381054S0 (J-34286)
JPDIC0107ZZ
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-73
< SERVICE INFORMATION > [RS6F94R]
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31. Remove bushing (1) from clutch housing, using suitable tool.
32. Remove two way connector (1) from clutch housing.
33. Remove plug from clutch housing. (With ABS models)
34. Remove vehicle speed sensor from clutch housing. (Without ABS models)
35. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
ASSEMBLY
1. Install pinion gear (1) and pinion shaft (2) to clutch housing. CAUTION:
Replace transaxle assembly when replacing clutch hous-
ing.
2. Install plug to clutch housing. (With ABS models)
3. Install vehicle speed sensor to clutch housing. (Without ABS models)
NOTE:
Apply specified transaxle fluid to O-rings prior to installation.
Refer to MA-14, "
Fluids and Lubricants".
PCIB1717E
PCIB1720E
PCIB1719E
PCIB1719E
Revision: May 2010 2011 Versa

MT-74
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
4. Install two way connector (1) to clutch housing.
5. Install bushings (1) so that they becomes even to clutch housing
edge surface, using a suitable tool (A).
6. Install oil channel to clutch housing. CAUTION:
Never reuse oil channel.
7. Install mainshaft front bearing outer race to clutch housing, using Tool (A).
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
8. Install input shaft oil seal (1) to clutch housing, using Tool (A).
9. Install snap ring (1) and oil channel (2) to transaxle case. CAUTION:
• Select and install snap ring that has the same thickness
as previous one.
• Replace transaxle assembly when replacing transaxle case.
10. Install mainshaft rear bearing adjusting shim to transaxle case. CAUTION:
Select mainshaft rear bearin g adjusting shim according to
the following procedures when replacing mainshaft adjust-
ing shim, 6th main gear, 5th main gear, or 4th main gear.
• Replace mainshaft adjusting shim.
PCIB1720E
JPDIC0108ZZ
Tool number : KV38100200 ( — )
PCIB1724E
Tool number : ST33220000 ( — )
PCIB1721E
PCIB1729E
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-75
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- If new mainshaft adjusting shim is thinner th an previous one, offset the thickness difference by
selecting thicker mainshaft r ear bearing adjusting shim.
- If new mainshaft adjusting shim is thicker th an previous one, offset the thickness difference by
selecting thinner mainshaft r ear bearing adjusting shim.
• Replace 6th main gear, 5th main gear, or 4th main gear.
- Measure the thickness of the main gear used before and the new main gear
- Increase the thickness of the mainshaft rear bearin g adjusting shim, if the difference is smaller
than 0.025 mm (0.0010 in).
- Decrease the thickness of the mainshaft rear beari ng adjusting shim, if the difference is greater
than 0.025 mm (0.0010 in).
11. Install mainshaft rear bearing outer race to transaxle case, using Tool (A).
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
12. Install bushings (1) to transaxle case, using suitable (A).
13. Install oil gutter (1) to transaxle case.
14. Install shifter lever B (1) to transaxle case. CAUTION:
Replace shifter lever A and shifter lever B as a set.
15. Install shifter lever A to transaxle case. CAUTION:
Replace shifter lever A and shifter lever B as a set.Tool number : KV38100200 ( — )
PCIB1728E
JPDIC0109ZZ
PCIB1730E
PCIB1712E
Revision: May 2010
2011 Versa

MT-76
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
16. Install retaining pin to shifter lever A (1), using a pin punch.
CAUTION:
Never reuse retaining pin.
17. Install shim to transaxle case.
18. Install differential side bearing outer race (transaxle case side) to transaxle case, using Tool (A).
CAUTION:
Replace differential side bearing outer race (transaxle case
side) and differential side bearing inner race (transaxle case
side) as a set.
19. Install differential side bearing outer race (clutch housing side) to clutch housing, using Tool (A).
CAUTION:
Replace differential side bear ing outer race (clutch housing
side) and differential side bearing inner race (clutch hous-
ing side) as a set.
20. Install differential side oil seals (1) to clutch housing and tran- saxle case, using Tool.
CAUTION:
• Do not reuse differential side oil seal.
• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.
21. Install magnet to clutch housing.
22. Install final drive assembly to clutch housing.
BCIA0047E
Tool number : ST33400001 (J-26082)
PCIB1726E
Tool number : KV38100200 ( — )
PCIB1722E
Tool number : KV32500QAA (B.vi 1666-B)
A : Transaxle case side
B : Clutch housing side
Dimension L1: 1.2 – —1.8 mm (0.047– 0.071 in)
Dimension L
2: 2.7 – 3.3 mm (0.106 – 0.130 in)JPDIC0454ZZ
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-77
< SERVICE INFORMATION > [RS6F94R]
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23. Set fork rod (1) to input shaft assembly (2), and then install them to clutch housing.
24. Install mainshaft assembly (1) according to the following proce- dures.
a. Pull up input shaft assembly (2) and fork rod (3).
b. Set 1st-2nd fork rod (4) to mainshaft assembly, and then install them to clutch housing.
25. Install reverse idler shaft assembly (1) according to the following procedures.
a. Install spring washer to clutch housing.
b. Pull up input shaft assembly (2), mainshaft assembly (3), fork rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
c. Set reverse fork rod (6) to reverse idler shaft assembly, and then install them to clutch housing.
26. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to the neutral position.
27. Install selector (4) to clutch housing. CAUTION:
Replace selector lever and selector as a set.
28. Install selector spring (1) to return bushing (A).
29. Apply recommended sealant to transaxle case mounting sur- face.
•Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-
alent.
CAUTION:
• Never allow old liquid gasket, moisture, oil, or foreign
matter to remain on mounting surface.
• Check that mounting surface is not damaged.
• Apply liquid gasket bead continuously.
JPDIC0608ZZ
JPDIC0609ZZ
JPDIC0606ZZ
SCIA7782E
JPDIC0445ZZ
Revision: May 2010 2011 Versa

MT-78
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
30. Install transaxle case to clutch housing while rotating shifter
lever A (1) in the direction as shown.
31. Install reverse idler shaft bolt ( ) according to the following pro- cedures.
a. Install seal washer to reverse idler shaft mounting bolt, and install reverse idler shaft bolt to transaxle case.
CAUTION:
Never reuse seal washer.
b. Tighten reverse idler shaft bolt to the specified torque. Refer to MT-62, "
Disassembly and Assembly".
32. Tighten transaxle case bolts ( ) to the specified torque. Refer to MT-62, "
Disassembly and Assembly".
33. Install position switch (1) according to the following procedures.
a. Apply recommended sealant to position switch thread. •Use Genuine Liquid Gasket, Th ree Bond 1215 or an equiv-
alent.
CAUTION:
Never allow old liquid gasket, moisture, oil, or foreign mat-
ter to remain on thread.
b. Install position switch to transaxle case, and tighten it to the specified torque. Refer to MT-62, "
Disassembly and Assembly".
34. Install bracket (2) to transaxle case, and tighten mounting bolt to the specified torque. Refer to MT-62, "
Disassembly and Assem-
bly".
35. Install selector lever (3) according to following the procedures.
a. Install selector lever to transaxle case. CAUTION:
Replace selector lever and selector as a set.
b. Install retaining pin to selector lever, using a suitable tool. CAUTION:
Never reuse retaining pin.
36. Install drain plug according to the following procedures.
a. Install gasket to drain plug. CAUTION:
JPDIC0110ZZ
PCIB1695E
PCIB1694E
SCIA7784E
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-79
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Never reuse gasket.
b. Install drain plug to clutch housing, using a suitable tool.
c. Tighten drain plug to the specified torque. Refer to MT-62, "
Disassembly and Assembly".
37. Install filler plug according to the following procedures.
a. Install gasket to filler plug, and then install them to transaxle case. CAUTION:
Never reuse gasket.
b. Tighten filler plug to the specified torque. Refer to MT-62, "
Disassembly and Assembly".
CAUTION:
Fill with gear oil before tighten fi ller plug to the specified torque.
Revision: May 2010 2011 Versa