instrument panel NISSAN NAVARA 2005 Repair User Guide

DUCTS AND GRILLES
ATC-135
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Grilles
10. Front floor ducts 11. Rear floor ducts 12. Rear console duct
13. Center console duct 14. Front console duct
MJIB0329E
1. Headliner 2. Overhead grilles 3. Instrument panel
4. LH side ventilator grille 5. LH ventilator grille 6. RH ventilator grille
7. RH side ventilator grille 8. RH side demister grille

ATC-136
DUCTS AND GRILLES
Removal and Installation
EJS006CK
CONSOLE DUCTS AND CONSOLE GRILLE
Removal
The center console must be removed and disassembled to remove the console ducts and the console grille.
Refer toIP-16, "
CENTER CONSOLE".
Installation
Installation is in the reverse order of removal.
DEFROSTER NOZZLE
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the defroster nozzle.
Installation
Installation is in the reverse order of removal.
RH AND LH SIDE DEMISTER DUCT
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the center console. Refer toIP-16, "
CENTER CONSOLE".
3. Remove the RH or LH side demister duct.
Installation
Installation is in the reverse order of removal.
RH AND LH VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the center console. Refer toIP-16, "
CENTER CONSOLE".
3. Remove the RH or LH ventilator duct.
Installation
Installation is in the reverse order of removal.
CENTER VENTILATOR DUCT
Removal
1. Remove the heater and cooling unit assembly. Refer toATC-126, "REMOVAL".
2. Remove the center console. Refer toIP-16, "
CENTER CONSOLE".
3. Remove the defroster nozzle.
4. Remove the RH and LH ventilator ducts.
5. Remove the RH and LH side demister ducts.
6. Remove the center ventilator duct.
Installation
Installation is in the reverse order of removal.
FLOOR CONNECTOR DUCT
Removal
1. Remove the heater and cooling unit assembly. Refer toATC-126, "REMOVAL".
2. Remove the center console. Refer toIP-16, "
CENTER CONSOLE".
3. Remove the floor connector duct.
Installation
Installation is in the reverse order of removal.

REMOVAL AND INSTALLATION
AV-73
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AV
REMOVAL AND INSTALLATIONPFP:00000
Auido Unit (1CD Player Type)EKS00Q6U
REMOVAL
1. Remove cluster lid C. Refer toIP-10, "INSTRUMENT PANEL ASSEMBLY".
2. Remove screws (A) . Then remove audio unit (1) from vehicle.
INSTALLATION
Installation is the reverse order of removal.
Audio Unit ( 6CD Player Type ) Without NAVIEKS00Q6V
REMOVAL
1. Remove cluster lid C. Refer toIP-10, "INSTRUMENT PANEL ASSEMBLY".
2. Remove screws (A) . Then remove audio unit (1) from vehicle.
INSTALLATION
Installation is the reverse order of removal.
SKIB3890E
SKIB4405E

AV-74
REMOVAL AND INSTALLATION
Audio Unit (6CD Player Type) With NAVI
EKS00Q6W
REMOVAL
1. Remove cluster lid C. Refer toIP-10, "INSTRUMENT PANEL ASSEMBLY".
2. Remove screws (A). Then remove audio unit (1) from vehicle.
INSTALLATION
Installation is the reverse order of removal.
Front Door SpeakerEKS00Q6X
REMOVAL
1. Remove door finisher (front) . Refer toEI-30, "DOOR FINISHER".
2. Remove screws (A) and remove speaker (1).
INSTALLATION
Installation is the reverse order of removal.
Rear Door SpeakerEKS00Q6Y
REMOVAL
1. Remove door finisher (rear) . Refer toEI-30, "DOOR FINISHER".
2. Remove screws (A) and remove speaker (1).
INSTALLATION
Installation is the reverse order of removal.
SKIB4580E
SKIB3905E
SKIB3906E

REMOVAL AND INSTALLATION
AV-77
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AV
Display UnitEKS00Q73
REMOVAL
1. Remove cluster lid C. Refer toIP-10, "INSTRUMENT PANEL ASSEMBLY".
2. Disconnect connectors.
3. Remove screws (A) and remove display unit (1).
INSTALLATION
Installation is the reverse order of removal.
AV S w i t c hEKS00Q74
REMOVAL
1. Remove cluster lid C (1). Refer toIP-10, "INSTRUMENT PANEL
ASSEMBLY".
2. Remove screws (A).
3. Remove AV switch (2) from cluster lid C (1).
INSTALLATION
Installation is the reverse order of removal.
MicrophoneEKS00Q75
REMOVAL
1. Remove roof console (1). Refer toEI-40, "HEADLINING".
2. Disconnect connector (2).
3. Raise tab (3) and remove microphone (4).
INSTALLATION
Installation is the reverse order of removal.
SKIB4586E
SKIB4587E
SKIB4589E

BCM (BODY CONTROL MODULE)
BCS-17
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BCS
ConfigurationEKS00PA6
Refer toGI-37, "Configuration (BCM)".
Removal and Installation of BCMEKS00PA7
REMOVAL
CAUTION:
If possible, before removing BCM, retrieve current BCM configuration to use for reference when con-
figuring brand-new BCM after installation. Refer toGI-37, "
Configuration (BCM)".
1. Disconnect the battery cable from the negative terminal.
2. Remove lower instrument panel LH. Refer toIP-10, "
Removal and Installation".
3. Remove nuts (A) and release BCM (1).
4. Disconnect connectors and then remove BCM (1).
INSTALLATION
Installation is the reverse order of removal.
NOTE:
lWhen replacing BCM, it must be configured. Refer toGI-37, "Configuration (BCM)".
lWhen replacing BCM, perform initialization of NATS system and registration of all NATS ignition key IDs.
Refer toBL-170, "
NATS(Nissan Anti-Theft System)".
PKIC1222E

BL-1
BODY, LOCK & SECURITY SYSTEM
IBODY
CONTENTS
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SECTIONBL
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BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 4
Precautions for procedures with out cowl top cover..... 4
Precautions for Work ................................................ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Commercial Service Tools ........................................ 5
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6
Work Flow ................................................................ 6
CUSTOMER INTERVIEW ..................................... 6
DUPLICATE THE NOISE AND TEST DRIVE ....... 7
CHECK RELATED SERVICE BULLETINS ........... 7
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 7
REPAIR THE CAUSE ........................................... 7
CONFIRM THE REPAIR ....................................... 8
Generic Squeak and Rattle Troubleshooting ........... 8
INSTRUMENT PANEL .......................................... 8
CENTER CONSOLE ............................................. 8
DOORS ................................................................. 8
TRUNK .................................................................. 9
SUNROOF/HEADLINING ..................................... 9
SEATS ................................................................... 9
UNDERHOOD ....................................................... 9
Diagnostic Worksheet ............................................ 10
HOOD ....................................................................... 12
Fitting Adjustment .................................................. 12
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 13
FRONT END HEIGHT ADJUSTMENT ............... 13
SURFACE HEIGHT ADJUSTMENT ................... 13
Removal and Installation of Hood Assembly .......... 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 14
Removal and Installation of Hood Hinge ................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 15REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
Hood Lock Control Inspection ................................ 17
RADIATOR CORE SUPPORT .................................. 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
FRONT FENDER ...................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
POWER DOOR LOCK SYSTEM .............................. 21
Component Parts and Harness Connector Location... 21
KING CAB ........................................................... 21
DOUBLE CAB ..................................................... 22
System Description ................................................. 23
OUTLINE ............................................................. 24
CAN Communication System Description .............. 25
CAN Communication Unit ....................................... 25
Schematic ............................................................... 26
Wiring Diagram —D/LOCK— ................................. 27
Terminals and Reference Value for BCM ............... 34
CONSULT-II Function (BCM) ................................. 35
CONSULT-II BASIC OPERATION PROCEDURE
... 35
CONSULT-II APPLICATION ITEMS .................... 36
Work Flow ............................................................... 37
Trouble Diagnoses Chart by Symptom ................... 37
Check Power Supply and Ground Circuit ............... 37
Check Door Switch ................................................. 39
CHECK DOOR SWITCH (DOUBLE CAB) .......... 39
CHECK DOOR SWITCH (KING CAB) ................ 41
Check Key Switch ................................................... 43
Check Door Key Cylinder Switch (LHD Model Only)... 45
Check Front Door Lock Actuator (Driver Side) ....... 48
Check Front Door Lock Actuator (Passenger Side)... 49
Check Front Door Lock Actuator Switch ................. 50
Check Rear Door Lock Actuator LH (Double Cab
Model) ..................................................................... 50
Check Rear Door Lock Actuator RH (Double Cab

BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15´25 mm (0.59´0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair squeaks
and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS00DI3
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.

POWERDOORLOCKSYSTEM
BL-21
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POWER DOOR LOCK SYSTEMPFP:24814
Component Parts and Harness Connector LocationEIS00D7Q
KING CAB
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. BCM M42, M43, M44
(View with instrument lower panel
LH removed)
4. Front door lock actuator (Driver side)
D105. Rear door switch NO.2 (LH) D72 6. Front door switch (Driver side) D74
7. Rear door switch NO.1 (LH) D71 8. Door lock/unlock switch M52 9. Key switch M35
MIIB1028E

BL-22
POWER DOOR LOCK SYSTEM
DOUBLE CAB
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. BCM M42, M43, M44
(View with instrument lower panel
LH removed)
4. Front door lock actuator (Driver side)
D105. Front door switch (Driver side) B19 6. Rear door lock actuator (LH) D65
7. Rear door switch (LH) B23 8. Door lock/unlock switch M52 9. Key switch M35
MIIB1027E