ABS NISSAN NAVARA 2005 Repair Repair Manual

ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
BRC-41
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BRC
INSTALLATION
Installation is the reverse order of removal.
NOTE:
After installing harness connector in the ABS actuator and electric unit (control unit), make sure connector is
securely locked.

BRC-42
[ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartECS00ICF
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference pageCL-6CL-8CL-9CL-11EM-106CL-14CL-17EM-134
SUSPECTED PARTS (Possible cause)
CLUTCH PEDAL (Inspection and adjustment)
CLUTCH LINE (Air in line)
MASTER CYLINDER PISTON CUP (Damaged)
OPERATING CYLINDER PISTON CUP (Damaged)
ENGINE MOUNTING (Loose)
RELEASE BEARING (Worn, dirty or damaged)
CLUTCH DISC (Out of true)
CLUTCH DISC (Runout is excessive)
CLUTCH DISC (Lining broken)
CLUTCH DISC (Dirty or burned)
CLUTCH DISC (Oily)
CLUTCH DISC (Worn out)
CLUTCH DISC (Hardened)
CLUTCH DISC (Lack of spline grease)
DIAPHRAGM SPRING (Damaged)
DIAPHRAGM SPRING (Out of tip alignment)
PRESSURE PLATE (Distortion)
FLYWHEEL (Distortion)
SymptomClutch grabs/chatters 1 2 2 2 2 2
Clutch pedal spongy 1 2 2
Clutch noisy 1
Clutch slips 1 2 2 3 4 5
Clutch does not disengage 1 2 3 4 5 5 5 5 5 5 6 6 7

DI-4
COMBINATION METERS
COMBINATION METERS
PFP:24814
System DescriptionEKS00L8E
UNIFIED METER CONTROL UNIT
lSpeedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled by the
unified meter control unit, which is built into the combination meter.
lWarning lamp and indicator lamp are controlled by signals drawn from each unit with CAN communication
and components connected directly to the combination meter.
lOdo/trip meter display is included in the combination meter, which displays odometer, trip-meter, vehicle
information (trip computer, engine oil maintenance information)
*and A/T position*.
*: Vehicles with each system only.
lClock display is included in the combination meter, which displays current time, ambient air temperature*
and 4WD indicator*.
*: Vehicles with each system only.
lUnified meter control unit corresponds a CONSULT-II function (self-diagnosis results and data monitor).
lThe following items can be checked during self-diagnosis mode.
–Sweep of gauges pointer
–Present gauge values
–Odo/trip meter display and clock display segments
–Condition of warning lamps/indicator lamps controlled by unified meter control unit
–Battery voltage
–Driver's seat belt buckle switch status
–CPU status of unified meter control unit
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
lthrough 10A fuse [No.19, located in the fuse block (J/B)]
lto combination meter terminal 3.
With the ignition switch in the ON or START position, power is supplied
lthrough 10A fuse [No.14, located in the fuse block (J/B)]
lto combination meter terminal 16.
Ground is supplied
lto combination meter terminals 13 and 23
lthrough grounds M21, M80 and M83.
SPEEDOMETER
The speedometer indicates the vehicle speed.
lABS actuator and electric unit (control unit) converses a pulse signal from wheel sensor to vehicle speed
signal, and transmits vehicle speed signal to combination meter with CAN communication.
lCombination meter converses the vehicle speed signal to angle signal, and commands to speedometer.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
lECM converses a signal from crank position sensor to engine speed signal, and transmits to combination
meter with CAN communication.
lCombination meter converses the engine speed signal to angle signal, and commands to tachometer.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
lECM converses a signal from water temperature sensor to engine coolant temperature signal, and trans-
mits to combination meter with CAN communication.
lCombination meter converses the engine coolant temperature signal to angle signal, and commands to
water temperature gauge.

COMBINATION METERS
DI-5
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FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
Combination meter reads a resistor signal from fuel level sensor unit.
Signal is supplied
lto combination meter terminal 9
lthrough fuel level sensor unit terminal 1 and 2
lfrom combination meter terminal 4.
ODO/TRIP METER
lABS actuator and electric unit (control unit) converses a pulse signal from wheel sensor to vehicle speed
signal, and transmits vehicle speed signal to combination meter with CAN communication.
lCombination meter uses the vehicle speed signal to calculate the mileage, and it displays.
How to Change/ Reset Indication
lIndication can be changed in the following order by momentarily
pressing the odo/trip meter switch (1).
–Trip A®Trip B®DTE®Average fuel economy®Average
vehicle speed®Running time®Trip A ···.
lHolding the switch for more than 1 second resets displayed
mode (except DTE).
lHolding the switch for more than 3 seconds resets all functions
(except trip A and DTE).
NOTE:
lAfter the display changes automatically, the indication can be
changed to the next mode by pressing the odo/trip meter switch.
lThe record of the odometer is kept even if the battery cable is disconnected.
TRIP COMPUTER
Function
The trip computer can indicate the following items.
lDTE (distance to empty)
lAverage fuel economy
lAverage vehicle speed
lRunning time
DTE (Distance to Empty) Indication
The DTE indication provides the driver with the distance estimation that can be driven before refueling. The
DTE is calculated by signals from the fuel level sensor unit (fuel remaining), ECM (fuel consumption) and ABS
actuator and electric unit (control unit) (vehicle speed). The indication is refreshed every 30 seconds. When
fuel remaining is less than approximately 11.6 (2 1/2 Imp gal), the indication blinks as a warning. If the fuel
remaining is less than approximately 9.6 (2 1/8 Imp gal), the indication shows “---”. In this case, the display
changes to the DTE mode from the different mode. When the battery cable is disconnected and reconnected,
DTE mode displays “---” until the vehicle is driven 0.5 km.
Average Vehicle Speed Indication
Average vehicle speed indication is calculated by running distance and running time. The indication is
refreshed every 30 seconds. If average vehicle speed is reset, average fuel consumption is reset at the same
time. At about 0.5 km and for 30 seconds after resetting, the display shows “- ”®“- ”®“-”®“ -”.
Average Fuel Economy Indication
Average fuel consumption indication is calculated by signals from ABS actuator and electric unit (vehicle
speed) and the ECM (fuel consumption). The indication is refreshed every 30 seconds. At about 0.5 km and
for 30 seconds after resetting, the display shows “- ”®“- ”®“-”®“ -”.
Running Time Indication
Trip time displays ignition switch ON time cumulatively. If trip time is reset, trip distance is reset at the same
time.
SKIB4848E

COMBINATION METERS
DI-17
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DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch either “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to monitor. When “MAIN SIGNALS”
is selected, main items is monitored.
4. Touch “START”.
5. To record monitored item, touch “RECORD” while monitoring. To
stop recording, touch “STOP”.
Display Item List
MAIN SIGNALS Monitors main signals.
SELECTION FROM MENU Selects and monitors individual signal.
SKIA4957E
Display item [Unit]MAIN
SIGNALSSELECTION
FROM MENUContents
SPEED METER [km/h] or [mph] X XThe value of vehicle speed signal, which is input from ABS
actuator and electric unit (control unit).
SPEED OUTPUT [km/h] or [mph] X XThe value of vehicle speed signal, which is transmitted to each
unit with CAN communication.
TACHO METER [rpm] X X The value of engine speed signal, which is input from ECM.
W TEMP METER [°C] or [°F] X XThe value of engine coolant temperature signal, which is input
from ECM.
FUEL METER [lit.] X XThe value, which processes a resistance signal from fuel
gauge.
DISTANCE [km] or [mile] X XThe value, which is calculated by vehicle speed signal from
ABS actuator and electric unit (control unit), fuel gauge and
fuel consumption signal from ECM.
FUEL W/L [ON/OFF] X X Indicates [ON/OFF] condition of low-fuel warning lamp.
C-ENG W/L [ON/OFF] X Indicates [ON/OFF] condition of malfunction indicator.
AIR PRES W/L [ON/OFF] XIndicates [ON/OFF] condition of low tire pressure warning
lamp.
SEAT BELT W/L [ON/OFF] X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] X X Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high beam indicator lamp.
TURN IND [ON/OFF] X Indicates [ON/OFF] condition of turn indicator.
FR FOG IND [ON/OFF] X Indicates [ON/OFF] condition of front fog indicator lamp.
RR FOG IND [ON/OFF] X Indicates [ON/OFF] condition of rear fog indicator lamp.
OIL W/L [ON/OFF] X Indicates [ON/OFF] condition of oil pressure warning lamp.
VDC/TCS IND [ON/OFF] X Indicates [ON/OFF] condition of ESP OFF indicator lamp.
ABS W/L [ON/OFF] X Indicates [ON/OFF] condition of ABS warning lamp.
SLIP IND [ON/OFF] X Indicates [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF] X Indicates [ON/OFF] condition of brake warning lamp.*

DI-20
COMBINATION METERS
2.CHECK POWER SUPPLY CIRCUIT
Check voltage between combination meter harness connector termi-
nals and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness between combination meter and fuse.
3.CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect combination meter connector.
3. Check continuity between combination meter harness connector
terminals and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.
Vehicle Speed Signal InspectionEKS00PDF
Symptom: Indication is irregular for the speedometer and odo/trip meter.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Start engine and select “METER” on CONSULT-II.
2. Drive vehicle.
3. Using “SPEED METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with speedometer pointer of combi-
nation meter.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-
diagnosis. Refer toBRC-17, "
CONSULT- II Functions".
NG >> Replace combination meter.
Terminals Ignition switch position
(+)
(–) OFF ON
Combination meter
connectorTerminal
M233
GroundBattery voltage Battery voltage
16 0 V Battery voltage
SKIB4718E
Combination meter
connectorTe r m i n a l
GroundContinuity
M2313
Ye s
23
SKIB4719E
SKIB4578E

DI-26
COMBINATION METERS
4.QUESTION 4
During driving, does the fuel gauge pointer move gradually toward EMPTY position?
YES >> Check the fuel level sensor unit. Refer toDI-27, "FUEL LEVEL SENSOR UNIT CHECK".
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
DTC [U1000] CAN Communication CircuitEKS00L8X
Symptom: Displays “CAN COMM CIRC [U1000]” at the self-diagnosis result for combination meter.
1.CHECK CAN COMMUNICATION
1. Select “SELF-DIAG RESULTS” mode for “METER” with CONSULT-II.
2. Print out CONSULT-II screen.
>> Go to “LAN SYSTEM”. Refer toLAN-3, "
Precautions When Using CONSULT-II".
DTC [B2205] Vehicle Speed CircuitEKS00L8Y
Symptom: Displays “VEHICLE SPEED CIRC [B2205]” at the self-diagnosis result for combination meter.
Perform the ABS actuator and electric unit (control unit) self-diagnosis, and repair or replace malfunctioning
parts. Refer toBRC-17, "
CONSULT- II Functions".

DI-52
WARNING CHIME
SEAT BELT WARNING CHIME
Seat belt warning chime sound for approximately 90 seconds, when vehicle speed becomes more than 25 km/
h (16 MPH) with driver seat belt unfastened.
When driver seat belt is unfastened, ground is supplied as signal
lto combination meter terminal 24
lthrough seat belt buckle switch (driver side) terminals 1 and 2
lthrough grounds B9 and B25 (LHD models), B106 and B121 (RHD models).
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the combination meter.
Combination meter detects that driver seat belt is unfastened (seat belt buckle switch ON) and vehicle speed
more than 25 km/h (16 MPH). And then it sounds seat belt warning chime for 90 seconds.
NOTE:
Warning chime should be turned off under the following conditions.
lDriver seat belt is fastened (seat belt buckle switch OFF)
l90 seconds elapsed since warning chime start
Component Parts and Harness Connector LocationEKS00L9C
PKIC2510E

TROUBLE DIAGNOSIS
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ECACT CR PRESS [MPa]´´
lThe Fuel rail pressure (determined by
the signal voltage of the fuel rail pres-
sure sensor) is displayed.
BATTERY VOLT [V]´´
lThe power supply voltage of ECM is
displayed.
P/N POSI SW [ON/OFF]´´
lIndicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL [ON/OFF]´´
lIndicates [ON/OFF] condition from the
starter signal.
AIR COND SIG [ON/OFF]´´
lIndicates [ON/OFF] condition of the air
conditioner switch as determined by
the air conditioner signal.
BRAKE SW [ON/OFF]´´
lIndicates [ON/OFF] condition from the
stop lamp switch signal.
BRAKE SW2 [ON/OFF]´´
lIndicates [ON/OFF] condition from the
ASCD brake switch and ASCD clutch
switch signal.
IGN SW [ON/OFF]´´
lIndicates [ON/OFF] condition from
ignition switch signal.
WARM UP SW [ON/OFF]´
lIndicates [ON/OFF] condition from
heat up switch signal.
MAS AIR/FL SE [V]´´
lThe signal voltage of the mass air flow
sensor is displayed.This signal is converted by ECM inter-
nally. Thus, these differ from ECM termi-
nals voltage.
MAIN INJ WID [msec]´
lIndicates the actual fuel injection pulse
width compensated by ECM according
to the input signals.
PUMP CURRENT [mA]´
lIndicates the fuel pump power supply
current from the ECM.
GLOW RLY [ON/OFF]´
lThe glow relay control condition
(determined by ECM according to the
input signal) is displayed.
COOLING FAN
[LOW/HI/OFF]´
lIndicates the control condition of the
cooling fans (determined by ECM
according to the input signal).
LOW ... Operates at low speed
HI ... Operates at high speed
OFF ... Stopped
EGR VOL CON/V [step]´
lIndicates the EGR volume control
value computed by the ECM accord-
ing to the input signals.
lThe opening becomes larger as the
value increases.
INT/A VOLUME [mg/]
lThe intake air volume computed from
the mass air flow sensor signal is dis-
played.
BARO SEN [kPa]´´
lThe barometric pressure (determined
by the signal voltage from the absolute
pressure sensor built into the ECM) is
displayed. MONITOR ITEMECM
INPUT
SIG-
NALMAIN
SIG-
NALSCONDITION SPECIFICATION