134 NISSAN NAVARA 2005 Repair Manual PDF

PS-16
POWER STEERING GEAR AND LINKAGE
Disassembly and Assembly
EGS001LK
COMPONENT
CAUTION:
lDisassemble and assemble steering gear assembly by securing the mounting area in a vise using
copper plates.
lClean steering gear assembly with kerosene before disassembling. Be careful to avoid splashing
or applying any kerosene over connector of discharge port or return port.
1. Outer socket 2. Boot clamp 3. Boot
4. Inner socket 5. Boot clamp 6. Gear housing assembly
7. Cylinder tubes 8. Rear cover cap 9. Rear cover
10. O-ring A 11. Pinion assembly 12. Rack oil seal
13. Rack assembly 14. Rack Teflon ring 15. O-ring B
16. End cover assembly
Refer toGI-10, "
Components"and the followings for the symbols in the figure.
:
Apply Type DEXRON
TMIII or equivalent.
:A p p l y G e n u i n e T h r e a d L o c k i n g S e a l a n t , T h r e e B o u n d T B 1111 o r e q u i v a l e n t .
:Apply multi-purpose grease.
SGIA1349E

SRS-22
TROUBLE DIAGNOSIS
ASSIST A/B MODULE
[OPEN]
[B1065] or [B1070]lFront passenger air bag module circuit is open.
1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace front passenger air bag
module. (Before disposal, it must be
deployed.)
4. Replace the air bag diagnosis sen-
sor unit.
5. Replace the related harness. ASSIST A/B MODULE
[VB-SHORT]
[B1066] or [B1071]
lFront passenger air bag module circuit is shorted to some
power supply circuit.
ASSIST A/B MODULE
[GND-SHORT]
[B1067] or [B1072]
lFront passenger air bag module circuit is shorted to
ground.
ASSIST A/B MODULE
[SHORT]
[B1068] or [B1073]
lFront passenger air bag module circuits are shorted to
each other.
SIDE MODULE LH
[OPEN]
[B1134]
lFront LH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace front LH seat back assem-
bly (front LH side air bag module).
(Before disposal, it must be
deployed.)
4. Replace the air bag diagnosis sen-
sor unit.
5. Replace the related harness. SIDE MODULE LH
[VB-SHORT]
[B1135]
lFront LH side air bag module circuit is shorted to some
power supply circuit.
SIDE MODULE LH
[GND-SHORT]
[B1136]
lFront LH side air bag module circuit is shorted to ground.
SIDE MODULE LH
[SHORT]
[B1137]
lFront LH side air bag module circuits are shorted to each
other.
SIDE MODULE RH
[OPEN]
[B1129]
lFront RH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace front RH seat back assem-
bly (front RH side air bag module).
(Before disposal, it must be
deployed.)
4. Replace the air bag diagnosis sen-
sor unit.
5. Replace the related harness. SIDE MODULE RH
[VB-SHORT]
[B1130]
lFront RH side air bag module circuit is shorted to some
power supply circuit.
SIDE MODULE RH
[GND-SHORT]
[B1131]
lFront RH side air bag module circuit is shorted to ground.
SIDE MODULE RH
[SHORT]
[B1132]
lFront RH side air bag module circuits are shorted to each
other.
SATELLITE SENS LH
[UNIT FAIL]
[ B 111 8 ] o r [ B 111 9 ]
SATELLITE SENS LH
[COMM FAIL]
[B1120]
lLH side air bag (satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the LH side air bag (satel-
lite) sensor.
4. Replace the air bag diagnosis sen-
sor unit.
5. Replace the related harness.
SATELLITE SENS RH
[UNIT FAIL]
[ B 111 3 ] o r [ B 111 4 ]
SATELLITE SENS RH
[COMM FAIL]
[B1115]
lRH side air bag (satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the RH side air bag (satel-
lite) sensor.
4. Replace the air bag diagnosis sen-
sor unit.
5. Replace the related harness. Diagnostic item ExplanationRepair order
Recheck SRS at each replacement

SRS-28
TROUBLE DIAGNOSIS
14. Repair the system as outlined by the “Repair order” in “Intermittent Malfunction Diagnostic Code Chart”,
that corresponds to the self-diagnostic result. For replacement procedure of component parts, refer to the
Removal and Installation procedure for the appropriate component.
15. Go toSRS-24, "
DIAGNOSTIC PROCEDURE 3", for final checking.
CONSULT-II Diagnostic Code Chart ("SELF-DIAG [PAST]" or "TROUBLE DIAG RECORD")
Diagnostic item ExplanationRepair order
Recheck SRS at each replacement
NO DTC IS DETECTEDWhen malfunction is
indicated by the “AIR
BAG” warning lamp in
User mode.
lLow battery voltage (Less than
9V)lGo toSRS-24, "DIAGNOSTIC PRO-
CEDURE 3".
lSelf-diagnostic result “SELF-DIAG
[PAST]” (previously stored in the
memory) might not be erased
after repair.
lIntermittent malfunction has been
detected in the past.
lGo toSRS-26, "DIAGNOSTIC PRO-
CEDURE 4 (CONTINUED FROM
DIAGNOSTIC PROCEDURE 2)".
lGo toSRS-26, "DIAGNOSTIC PRO-
CEDURE 5".
lNo malfunction is detected. —
DRIVER AIRBAG MODULE
[OPEN]
[B1049] or [B1054]
lDriver air bag module circuit is open (including the spiral
cable).1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace driver air bag module.
(Before disposal, it must be
deployed.)
4. Replace the spiral cable.
5. Replace the air bag diagnosis sen-
sor unit.
6. Replace the related harness. DRIVER AIRBAG MODULE
[VB-SHORT]
[B1050] or [B1055]
lDriver air bag module circuit is shorted to some power sup-
ply circuit (including the spiral cable).
DRIVER AIRBAG MODULE
[GND-SHORT]
[B1051] or [B1056]
lDriver air bag module circuit is shorted to ground (including
the spiral cable).
DRIVER AIRBAG MODULE
[SHORT]
[B1052] or [B1057]
lDriver air bag module circuits are shorted to each other.
ASSIST A/B MODULE
[OPEN]
[B1065] or [B1070]
lFront passenger air bag module circuit is open.
1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace front passenger air bag
module. (Before disposal, it must be
deployed.)
4. Replace the air bag diagnosis sen-
sor unit.
5. Replace the related harness. ASSIST A/B MODULE
[VB-SHORT]
[B1066] or [B1071]
lFront passenger air bag module circuit is shorted to some
power supply circuit.
ASSIST A/B MODULE
[GND-SHORT]
[B1067] or [B1072]
lFront passenger air bag module circuit is shorted to
ground.
ASSIST A/B MODULE
[SHORT]
[B1068] or [B1073]
lFront passenger air bag module circuits are shorted to
each other.
SIDE MODULE LH
[OPEN]
[B1134]
lFront LH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace front LH seat back assem-
bly (front LH side air bag module).
(Before disposal, it must be
deployed.)
4. Replace the air bag diagnosis sen-
sor unit.
5. Replace the related harness. SIDE MODULE LH
[VB-SHORT]
[B1135]
lFront LH side air bag module circuit is shorted to some
power supply circuit.
SIDE MODULE LH
[GND-SHORT]
[B1136]
lFront LH side air bag module circuit is shorted to ground.
SIDE MODULE LH
[SHORT]
[B1137]
lFront LH side air bag module circuits are shorted to each
other.

TF-3
C
E
F
G
H
I
J
K
L
MA
B
TF PLANETARY CARRIER ......................................... 129
Disassembly and Assembly ................................. 129
DISASSEMBLY ................................................. 129
INSPECTION AFTER DISASSEMBLY ............. 130
ASSEMBLY ....................................................... 131
FRONT DRIVE SHAFT ........................................... 133
Disassembly and Assembly ................................. 133
DISASSEMBLY ................................................. 133
INSPECTION AFTER DISASSEMBLY ............. 133
ASSEMBLY ....................................................... 134SHIFT CONTROL ...................................................135
Disassembly and Assembly ..................................135
DISASSEMBLY (A/T MODELS) ........................135
DISASSEMBLY (M/T MODELS) ........................135
INSPECTION AFTER DISASSEMBLY ..............136
ASSEMBLY (A/T MODELS) ..............................136
ASSEMBLY (M/T MODELS) ..............................137
SERVICE DATA AND SPECIFICATIONS (SDS) ....138
General Specifications ..........................................138
Inspection and Adjustment ...................................138
PINION GEAR END PLAY ................................138
CLEARANCE BETWEEN SHIFT FORK AND
SLEEVE ............................................................138

TF-134
FRONT DRIVE SHAFT
ASSEMBLY
1. Install the rear bearing, using Tools.
2. Install the front bearing, using Tools.Tool number A: KV38100500
B: ST30901000
PDIA0155E
Tool number A: KV38100500
B: ST30901000
PDIA0156E

TF-136
SHIFT CONTROL
INSPECTION AFTER DISASSEMBLY
Shift Fork
lMeasure the clearance between the shift fork and sleeve. If it is
out of specification, replace it with a new one.
Shift Rod and Fork Components
lCheck the working face of the shift rod and fork for wear, partial
wear, abrasion, bending and other abnormality. If any is found,
replace with a new one.
ASSEMBLY (A/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.
CAUTION:
Use caution when installing L-H shift fork, clevis pin or shift collar.
2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.
CAUTION:
Use caution when installing 2-4 shift bracket.
3. Install the fork guide collar and 2-4 shift fork spring to the 2-4
shift fork, and then secure it with the retaining ring.
CAUTION:
lDo not reuse retaining ring.
lBe careful with orientation.
4. Install the 2-4shift bracket to the L-H shift rod.
5. Install the retaining pin evenly to the L-H shift rod.
CAUTION:
Do not reuse retaining pin.Standard value
2-4 : Less than 0.46 mm (0.018 in)
L-H : Less than 0.46 mm (0.018 in)
PDIA0134E
PDIA0135E
SDIA3391E
PDIA0125E