lock NISSAN NOTE 2016 Service Repair Manual

OIL PAN AND OIL STRAINEREM-37
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• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Removal and Installation (Upper Oil Pan)INFOID:0000000012431711
NOTE:
The oil strainer is included in the oil pan (upper) and cannot be removed.
REMOVAL
1. Remove the oil pan (lower). Refer to
EM-34, "Removal and Installation (Lower Oil Pan)".
2. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain. Refer to EM-51,
"Removal and Installation".
3. Remove oil pan (upper).
a. Loosen oil pan (upper) bolts in the reverse of the order as shown.
b. Insert a suitable tool into the position ( ) as shown and open up a crack between the oil pan (upper) cylinder block.
c. Insert the Tool between the oil pan (upper) and cylinder block. Slide Tool by tapping on the side of Tool with a hammer.
CAUTION:
• Be careful not to damage the mating surface.
• The liquid gasket used at the factory is very strong. Pry only in the areas shown.
• Do not remove oil pump and oil strainer from oil pan (upper).
4. Remove rear oil seal from crankshaft.
INSTALLATION
CAUTION:
Do not reuse O-rings or washers.
1. Install the oil pan (upper):
a. Remove old liquid gasket from mating surfaces using a suitable tool. • Remove old liquid gasket from mating surface of cylinder block.
• Remove old liquid gasket from the bolt holes and threads.
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
: Engine front
JPBIA4199ZZ
: Engine front
Tool number : KV10111100 (J-37228)
JPBIA4200ZZ
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EM-38
< REMOVAL AND INSTALLATION >[HR16DE]
OIL PAN AND OIL STRAINER
CAUTION:
Do not scratch or damage the mating
surfaces when cleaning off liquid gasket.
b. Install O-ring to the cylinder block.
c. Apply a continuous bead of liquid gasket to areas as shown using a suitable tool.
Use Genuine Silicone RTV Sealant or equivalent. Refer to
GI-22, "
Recommended Chemical Products and Sealants".
CAUTION:
• Attaching should be done wit hin 5 minutes after coating.
• Allow 30 minutes for the liquid gasket to set before add-
ing oil to the engine.
d. Tighten bolts in the numerical order as shown. CAUTION:
Install avoiding misalignment of both oil pan gasket and O-
ring.
• The bolts are different according to the installation position.
Refer to the numbers as shown.
2. Install rear oil seal: CAUTION:
• Installation of rear oil seal should be completed within 5 minutes after installing oil pan (upper).
• Do not reuse rear oil seal.
• Do not touch oil seal lip.
a. Wipe off any liquid gasket protruding to the rear oil seal mounting part of oil pan (upper) and cylinder block using a suitable tool.
b. Apply the liquid gasket lightly to entire outside area of new rear oil seal. Use Genuine Liquid Gasket or equivalent. Refer to GI-22, "
Recommended Chemical Products and
Sealants".
(1) : Cylinder block
(2) : Oil pan (upper)
(A) : 2 mm (0.07 in) protruded to outside
(B) : 2 mm (0.07 in) protruded to rear oil seal mounting side
(d) : 5.5 - 7.5 mm (0.217 - 0.295 in)
(e) : 4.0 - 5.0 mm (0.157 - 0.197 in) diameter
: Engine front
JSBIA1301ZZ
: Engine front
M8×180 mm
(7.09 in) bolts : No. 9, 10 25.0 N·m (2.6 kg-m,
18 ft-lb)
M8 ×25 mm
(0.98 in) bolts : No. 4, 7, 8 25.0 N·m (2.6 kg-m,
18 ft-lb)
M8 ×90 mm
(3.54 in) bolts : No. 1, 2, 3, 5, 6 25.0 N·m (2.6 kg-m,
18 ft-lb)JPBIA4199ZZ
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OIL PAN AND OIL STRAINEREM-39
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c. Press-fit the rear oil seal using a suitable drift (A) with outer
diameter 113 mm (4.45 in) and inner diameter 90 mm (3.54 in).
• Press-fit to the specified dimensions as shown.
CAUTION:
• Do not touch the grease applied to the oil seal lip.
• Be careful not to damage the rear oil seal mounting partof oil pan (upper) and cylinder block or the crankshaft.
• Press-fit straight and check that oil seal does not curl or tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels, includi ng engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
PBIC3660E
(1) : Rear oil seal
(A) : Rear end surface of cylinder block
PBIC3149J
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: August 2015 2016 Versa Note

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EM-52
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TIMING CHAIN
1. Remove front wheel and tire (RH). Refer to
WT-48, "Removal and Installation".
2. Remove front fender protector (RH). Refer to EXT-38, "
Removal and Installation".
3. Drain engine oil. Refer to LU-8, "
Draining".
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine oil on drive belt.
4. Drain coolant. Refer to CO-8, "
Draining Engine Coolant".
5. Remove the drive belt. Refer to EM-16, "
Removal and Installation".
6. Remove the rocker cover. Refer to EM-48, "
Removal and Installation".
7. Remove the water pump pulley. Refer to CO-18, "
Removal and Installation".
8. Support the bottom surface of engine (1) using a transmission jack (2), and then remove engine mounting insulator (RH). Refer
to EM-86, "
Exploded View".
CAUTION:
• Position a suitable jack under the engine and transaxle assembly as shown.
• Do not damage the front exhaust tube or transaxle oil pan with the jack.
9. Set No. 1 cylinder at TDC of its compression stroke:
a. Rotate crankshaft pulley (2) clockwise and align TDC mark (without paint mark) (A) to timing indicator (1) on front cover.
b. Check the matching marks on each camshaft sprocket are posi- tioned as shown.
• If not, rotate crankshaft pulley one more turn to align matchingmarks to the positions.
10. Remove crankshaft pulley:
ALBIA0894GB
(B) : White paint mark (Not use for service)
PBIC3673E
(1) : Timing chain
(2) : Camshaft sprocket (EXH)
(3) : Camshaft sprocket (INT)
(A) : Matching mark (Peripheral groove)
(B) : Pink link
(C) : Matching mark (Peripheral groove)
JPBIA4138ZZ
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EM-56
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TIMING CHAIN
a. Install the crankshaft sprocket (1), the oil pump drive chain (2),
and the oil pump sprocket (3) at the same time.
• Install the crankshaft sprocket so that its invalid gear area (A)is toward the back of the engine.
• Install the oil pump sprocket so that its protrusion faces the front of engine.
NOTE:
There is no matching mark in the oil pump drive related parts.
b. Hold the top of the oil pump shaft using the socket (size: E8), and then tighten the oil pump sprocket nut.
c. Install oil pump drive chain tensioner (1). • Insert the body into the shaft (B) while inserting the spring intothe attaching hole (A) of cylinder block front surface.
• Check that the tension is applied to the oil pump drive chain
after installing.
2. Install timing chain:
• Install by aligning matching marks on each sprocket and tim-ing chain.
• If these matching marks are not aligned, rotate the camshaft
slightly to correct the position.
CAUTION:
• After the matching marks are aligned, keep them aligned by holding them.
• To avoid skipped teeth, do not rotate crankshaft and cam- shaft until front cover is installed.
: Engine front
JPBIA5248ZZ
(1) : Crankshaft sprocket
(2) : Oil pump drive chain
(3) : Oil pump sprocket
JPBIA4230ZZ
JPBIA4143ZZ
(A) : Matching mark (Peripheral groove)
(B) : Pink link
(C) : Matching mark (Peripheral groove)
(D) : Orange link
(E) : Matching mark (stamp)
(F) : Crankshaft key (point straight up)
JPBIA4144ZZ
Revision: August 2015 2016 Versa Note

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TIMING CHAINEM-57
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3. Install timing chain tension guide (2) and timing chain slack
guide (1).
4. Install chain tensioner (1). • Secure the plunger at the most compressed position using a
stopper pin (A), and then install it.
• Pull out the stopper pin after installing the chain tensioner.
5. Check matching mark position of timing chain and each sprocket again.
6. Install the front oil seal to the front cover. Refer to EM-74, "
FRONT OIL SEAL : Removal and Installation".
7. Install front cover with the following procedure:
a. Apply a continuous bead of liquid gasket to the engine block joint locations (A) as shown. Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-22, "
Recommended Chemical Products
and Sealants"
CAUTION:
• Do not confirm torque after the 5 minutes have elapsed.
• Then allow 30 minutes for the liquid gasket to set before
adding oil to the engine.
b. Apply a continuous bead of liquid gasket to front cover as shown using suitable tool. Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-22, "
Recommended Chemical Products
and Sealants".
JPBIA4141ZZ
PBIC3722E
(1) : Cylinder head
(2) : Cylinder block
(3) : Oil pan (upper)
(A) : Liquid gasket application area [3.0 - 4.0 mm (0.12 - 0.16 in) diam-
eter]
JPBIA4145ZZ
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TIMING CHAINEM-59
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• Secure crankshaft pulley with a suitable tool and tighten crankshaft pulley bolt.
a. Apply new engine oil to thread and seat surfaces of crankshaft pulley bolt.
b. Tighten crankshaft pulley bolt.
c. Put a paint mark (B) on crankshaft pulley, mating with any one of six easy to recognize angle marks (A) on crankshaft bolt flange
(1).
d. Turn another 60 degrees clockwise (angle tightening). • Check the tightening angle with movement of one angle mark.
10. Check that crankshaft turns smoothly by rotating by hand clockwise using suitable tool.
11. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels, includi ng engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks at connection points.
• Start engine. With engine speed increased, check again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there are no lea ks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Crankshaft pulley bolt : 35.0 N·m (3.6 kg-m, 26 ft-lb)
PBIC3726E
ItemBefore starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaks Leaks
Exhaust gas —Leaks —
Revision: August 2015 2016 Versa Note

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CAMSHAFTEM-61
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2. Remove camshaft sprocket (EXH) (1).
CAUTION:
• Hold the camshaft hexagonal pa rt (A), and then secure the
camshaft.
• Do not rotate crankshaft and camshaft separately, so as not to contact valve with piston.
NOTE:
The timing chain with the front cover installed is not disengaged
from the crankshaft sprocket and it is not dropped into the front
cover. Therefore, the timing chain tension holding device is not
necessary.
3. Turn the camshaft sprocket (INT) to the most advanced position. CAUTION:
Installation and removal of the camshaft sprocket (INT) must be done in the most advanced posi-
tion. Make sure to follow the procedure exactly.
• The sprocket (C) and vane (camshaft coupling) (B) are
designed to spin and move wi thin the range of a certain
angle.
• With the engine stopped and the vane in the most
retarded angle, it will not sp in because it is locked to the
sprocket side by the internal lock pin (A).
• If the camshaft sprocket bolts are turned in the situation
described above, the lock pi n will become damaged and
cause malfunctions because of the increased horizontal
load (cutting force) on the lock pin.
• Put the camshaft sprocket (INT) in the most advanced position:
a. Remove camshaft bracket (No. 1) (1). NOTE:
Timing chain is present only for illustration purposes. Timing
chain is to be removed during removal procedure.
• Loosen the bolts in several steps, and then remove them.
b. Apply the following air pressure to the No. 1 journal oil hole (A) of camshaft (INT) (1) shown using an air gun.
• Apply the air pressure into the oil hole on the second groove
from the front of camshaft thrust (B).
• Proceed all the way through step “e” with the air pressure on.
• Attach the rubber nozzle narrowed to the top of the air gun to prevent air leaks from the oil hole (A). Securely apply the air
pressure to the oil hole.
WARNING:
Eye protection should be worn as needed.
CAUTION:
• There are other oil holes in the side gr ooves. Do not use the incorrect oil holes.
JPBIA4160ZZ
PBIC3679E
: Engine front
PBIC3680E
Air pressure
: 300 kPa (3.1 kg/cm2, 44 psi) or more
: Engine front
JPBIA4150ZZ
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EM-62
< REMOVAL AND INSTALLATION >[HR16DE]
CAMSHAFT
• Be sure not to damage the oil pa
th with the tip of the air gun.
• Wipe all the oil off the air gun to prevent oil from being blown all over along with the air, and the
area around the air gun should be wipe d with a rag when applying air pressure.
NOTE:
The air pressure is used to move the lock pin into the disengage position.
c. Hold the camshaft sprocket (INT) with hands, and then apply the power counterclockwise/clockwise alter- nately.
• Finally rotate the sprocket of the camshaft sprocket (INT)
counterclockwise [the direction shown by the arrow ( )].
• Perform the work while continuously applying the air pressure to the oil hole.
• If the lock pin is not released, tap the camshaft sprocket (INT) lightly with a plastic hammer (A) using suitable tool.
• If the camshaft sprocket (INT) is not rotated counterclockwise
even if the above procedures are performed, check the air
pressure and the oil hole position.
d. While doing the above, once you hear a click (the sound of the internal lock pin disengaging) from inside the camshaft sprocket
(INT), start turning the camshaft sprocket (INT) in the counter-
clockwise direction in the most advanced angle position.
• Keep the air pressure on.
• If there is no click, as soon as the vane side (camshaft side)starts moving independently of the sprocket, the lock pin has
become disengaged.
• Check that it is in the most advanced angle positi on by seeing if the stopper pin groove (A) and the stop-
per pin hole (B) are matched up as shown.
e. Stop applying air pressure and release the camshaft (INT).
f. Insert the stopper pin (A) into the stopper pin holes in the cam- shaft sprocket (INT) and lock in the most advanced angle posi-
tion.
CAUTION:
No load is exerted on the stopper pin (spring reaction, etc.).
Since it comes out easily, secure it with tape (B) to prevent
it from falling out.
NOTE:
The stopper pin shows one example of a hexagonal wrench for
2.5 mm (0.098 in) [length of inse rted section: approximately15
mm (0.59 in)].
(A) : Air gun
(B) : Rubber nozzle
JPBIA4151ZZ
JPBIA4152ZZ
(A/B) : Lock pin recess
(C) : Lock pin engaged
(D) : Most advanced angle
PBIC3684E
JPBIA4153ZZ
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CAMSHAFTEM-63
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4. Remove the camshaft sprocket (INT):
a. Keeping the camshaft hexagonal part (A) in place using suitable
tool, loosen the bolts for the camshaft sprocket (INT) (2).
CAUTION:
• Do not drop stopper pin.
• Tape (C) the stopper pin (B) so it does not come out.
• Do not subject it to impact by dropping.
• Do not disassemble. [Do not loosen the three bolts (A)].
NOTE:
While removing the camshaft sprocket (INT), if you have taken
out the stopper pin and the lock pin has been rejoined in the
most retarded angle, do the following to restore it.
i. Install the camshaft (INT) and tighten the bolts enough to pre- vent air from leaking out.
CAUTION:
The internal lock pin will ge t damaged, so keep the torque
on the bolts to the minimum required to prevent air from
escaping.
ii. Apply the air pressure, disengage the lock pin, and turn the vane to the most advanced angle position.
iii. Insert the stopper pin.
iv. Remove camshaft sprocket (INT) from the camshaft.
5. Remove camshaft brackets (No. 2 to 5). • Loosen bolts in several steps in the reverse order as shown.
NOTE:
The camshaft bracket (No. 1) has been already removed.
6. Remove camshaft (EXH).
7. Remove camshaft (INT).
8. Remove valve lifter (if necessary). • Identify installation positions, and store lifters without mixing them up.
9. Remove the generator and bracket. Refer to CHG-29, "
Exploded View"
(1) Camshaft (INT)
JPBIA4154ZZ
PBIC3691E
(A) : EXH side
(B) : INT side
: Engine front
PBIC3686E
Revision: August 2015 2016 Versa Note

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