clutch NISSAN NOTE 2016 Service Owner's Guide

EM-74
< REMOVAL AND INSTALLATION >[HR16DE]
OIL SEAL
2. Press in valve oil seal to the height “H” shown with Tool (A).
3. Installation of the remaining components is in the reverse order of removal.
FRONT OIL SEAL
FRONT OIL SEAL : Remo
val and InstallationINFOID:0000000012431724
REMOVAL
1. Remove front fender protector (RH). Refer to EXT-38, "Removal and Installation".
2. Remove drive belt. Refer to EM-16, "
Removal and Installation".
3. Remove crankshaft pulley. Refer to EM-51, "
Exploded View".
4. Remove front oil seal using suitable tool. CAUTION:
Be careful not to damage front cover and crankshaft.
5. Installation of the remaining components is in the reverse order of removal.
INSTALLATION
1. Apply new engine oil to new front oil seal joint surface and seal lip.
2. Install front oil seal so that each seal lip is oriented as shown.
• Press-fit front oil seal using a suitable drift.CAUTION:
• Be careful not to damage front cover and crankshaft.
• Press-fit oil seal straight to avoid causing burrs or tilting.
3. Installation of the remaining components is in the reverse order of removal.
REAR OIL SEAL
REAR OIL SEAL : Removal and InstallationINFOID:0000000012431725
REMOVAL
1. Remove engine and transaxle assembly. Refer to TM-24, "Removal and Installation" (M/T models) and
TM-259, "
Removal and Installation" (CVT models).
2. Remove clutch cover and clutch disk (M/T models). Refer to CL-19, "
Removal and Installation".
3. Remove flywheel (M/T models) or drive plate (CVT models). Refer to EM-93, "
Exploded View".
4. Remove rear oil seal using suitable tool. Height “H” : 13.2 - 13.8 mm (0.520 - 0.543 in)
Tool number (A) : KV10115600 (J-38958)
PBIC3211J
(A) : Dust seal lip
(B) : Oil seal lip
: Engine outside
: Engine inside
PBIC3485J
Revision: August 2015 2016 Versa Note

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EM-88
< UNIT REMOVAL AND INSTALLATION >[HR16DE]
ENGINE ASSEMBLY
• Remove the engine and the transaxle assembly from the vehicle downward. Separate the engine and the
transaxle.
REMOVAL
1. Release fuel pressure. Refer to EC-137, "Work Procedure".
2. Drain engine coolant from radiator. Refer to CO-8, "
Draining Engine Coolant".
CAUTION:
• Perform this step when the engine is cold.
• Do not spill engine coolant on drive belts.
3. Remove the following parts: • Front wheels and tires (RH/LH). Refer to WT-48, "
Removal and Installation".
• Front fender protector (RH/LH). Refer to EXT-38, "
Exploded View".
• Drive belt. Refer to EM-16, "
Removal and Installation".
• Battery and battery tray. Refer to PG-70, "
Exploded View".
• Air duct (inlet), air duct, and air cleaner case assembly. Refer to EM-26, "
Removal and Installation".
• Radiator hose (upper and lower). Refer to CO-13, "
Exploded View".
• Exhaust front tube. Refer to EX-5, "
Exploded View".
4. Disconnect engine room harness connector at the ECM and CVT (if equipped). CAUTION:
Protect connectors against foreign materials during the operation by wrapping in a plastic bag.
5. Disconnect heater hoses. Refer to CO-13, "
Exploded View".
6. Disconnect fuel feed hose at engine side. Refer to EM-40, "
Exploded View".
7. Disconnect control linkage cable from transaxle. Refer to TM-20, "
Exploded View" (M/T models) and TM-
234, "Exploded View" (CVT models).
8. Disconnect clutch tube on transaxle side from clutch damper (M/T models). Refer to CL-15, "
Exploded
View".
9. Remove generator. Refer to CHG-29, "
Exploded View".
10. Disconnect vacuum hose at engine side.
11. Remove EVAP hoses at engine side.
12. Remove A/C compressor from the engine with the piping connected. Temporarily position the A/C com-
pressor on the vehicle side with a rope without placing a heavy load on the piping.
13. Remove ground cable at transaxle side.
14. Remove drive shafts (RH/LH). Refer to FAX-19, "
Removal and Installation".
15. Remove rear torque rod (1).
16. When engine can be hoisted, install engine slinger to cylinder head front left side (A) and rear right side (B) and support the
engine position with a suitable tool.
(2) : Rear engine mounting bracket
: Front
JSBIA0643ZZ
: Engine front
Slinger (A) bolts : 65 N·m (6.6 kg-m, 48 ft-lb)
Slinger (B) bolts : 25 N·m (2.6 kg-m, 18 ft-lb)
AWBIA1134GB
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CYLINDER BLOCKEM-101
< UNIT DISASSEMBLY AND ASSEMBLY > [HR16DE]
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Install the rear oil seal after installing the oil pan (upper).
17. Install rear oil seal. Refer to EM-74, "
REAR OIL SEAL : Removal and Installation".
18. Install flywheel (M/T models) or drive plate (CVT models).
M/T models
• Secure crankshaft with a stopper plate and tighten bolts crosswise over several times.
CVT models
• Secure crankshaft with a stopper plate and tighten bolts crosswise over several times.
CAUTION:
Do not damage or scratch and contact surface for clutch disc of flywheel.
19. Install knock sensor (1).
• Install connectors so that they are positioned toward the rearof the engine.
CAUTION:
• Do not tighten bolt while holding the connector.
• If any impact by dropping is applied to knock sensor,
replace it with a new one.
NOTE:
• Check that there is no foreign material on the cylinder block
mating surface and the back surface of knock sensor.
• Check that knock sensor does not interfere with other parts.
20. Install crankshaft position sensor (POS) (2) and O-ring (1) and then install the crankshaft position sensor cover (3) on the cylin-
der block (4).
• Tighten bolts with sensor inserted completely.
CAUTION:
• Avoid impacts such as a dropping.
• Do not disassemble.
• Keep sensor away from metal particles.
• Do not place the sensor in a location where it is exposedto magnetism.
• Do not reuse O-ring.
21. For the oil level gauge guide (1), secure in position (B) shown to the water inlet clip (A) after inserting to the cylinder block side.
22. Assembly of the remaining components is in the reverse order of disassembly.
Tool number : KV11105210 (J-44716)
Tool number : KV11105210 (J-44716)
: Engine front
: Engine front
PBIC3754E
JPBIA4202ZZ
PBIC3755E
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EC-1
ENGINE
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SECTION EC
A
EC
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CONTENTS
ENGINE CONTROL SYSTEM
HR16DE
PRECAUTION ....... ........................................
8
PRECAUTIONS .............................................. .....8
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
8
On Board Diagnostic (OBD) System of Engine
and CVT ....................................................................
8
General Precautions .................................................9
PREPARATION ...........................................12
PREPARATION .............................................. ....12
Special Service Tools .......................................... ....12
Commercial Service Tools ......................................12
SYSTEM DESCRIPTION .............................14
COMPONENT PARTS ................................... ....14
ENGINE CONTROL SYSTEM ............................... ....14
ENGINE CONTROL SYSTEM :
Component Parts Location ....................................
14
ENGINE CONTROL SYSTEM : Component De-
scription ............................................................... ....
17
Accelerator Pedal Position Sensor ..........................18
Air Fuel Ratio Sensor 1 ...........................................19
Air Fuel Ratio Sensor 1 Heater ...............................19
Camshaft Position Sensor .......................................19
Clutch Pedal Position Switch ..................................20
Cooling Fan .............................................................20
Crankshaft Position Sensor .....................................20
ECM .................................................................... ....20
Electric Throttle Control Actuator ............................21
Engine Coolant Temperature Sensor ......................21
Engine Oil Pressure Sensor ....................................21
Engine Oil Temperature Sensor ..............................21
EVAP Canister Purge Volume Control Solenoid
Valve ................................................................... ....
22
EVAP Canister Vent Control Valve .........................22
EVAP Control System Pressure Sensor ..................22
Exhaust Valve Timing Cont rol Solenoid Valve ........23
Fuel Injector ......................................................... ....23
Fuel Pump ...............................................................23
Heated Oxygen Sensor 2 ........................................24
Heated Oxygen Sensor 2 Heater ............................24
Ignition Coil With Power Transistor .........................24
Intake Air Temperature Sensor ...............................24
Intake Valve Timing Control Solenoid Valve ...........25
Knock Sensor ...................................................... ....25
Battery Current Sensor (With Battery Tempera-
ture Sensor) .............................................................
25
Malfunction Indicator Lamp (MIL) ............................26
Mass Air Flow Sensor ..............................................26
Oil Pressure Warning Lamp ....................................26
Refrigerant Pressure Sensor ............................... ....27
Stop Lamp Switch & ASCD Brake Switch ...............27
Throttle Control Motor .......................................... ....27
Throttle Control Motor Relay ...................................27
Throttle Position Sensor ..........................................27
ASCD Steering Switch .............................................27
STRUCTURE AND OPERATION .....................28
Positive Crankcase Ventilation ................................28
On Board Refueling Vapor Recovery (ORVR) ........29
SYSTEM ............................................................30
ENGINE CONTROL SYSTEM ........................ ...........30
ENGINE CONTROL SYSTEM : System Diagram ....30
ENGINE CONTROL SYSTEM : System Descrip-
tion ...........................................................................
31
MULTIPORT FUEL INJECTION SYSTEM ................31
MULTIPORT FUEL INJECTION SYSTEM :
System Diagram ................................................. ....
32
MULTIPORT FUEL INJECTION SYSTEM : Sys-
tem Description ........................................................
32
ELECTRIC IGNITION SYSTEM .................................35
ELECTRIC IGNITION SYSTEM :
System Diagram ................................................. ....
35
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EC-7
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EC A
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DTC Logic ...........................................................
..
416
Diagnosis Procedure .............................................416
Component Inspection ..........................................418
P2135 TP SENSOR ..........................................419
DTC Logic ........................................................... ..419
Diagnosis Procedure .............................................419
Component Inspection ..........................................420
P2138 APP SENSOR .......................................422
DTC Logic .............................................................422
Diagnosis Procedure .............................................422
Component Inspection ..........................................424
P219A AIR FUEL RATIO .................................426
DTC Logic ........................................................... ..426
Diagnosis Procedure .............................................427
P219C, P219D, P219E, P219F AIR FUEL RA-
TIO ....................................................................
431
DTC Logic ........................................................... ..431
Diagnosis Procedure .............................................433
ASCD BRAKE SWITCH ...................................437
Component Function Check ................................ ..437
Diagnosis Procedure .............................................437
Component Inspection (ASCD Brake Switch) .......438
CLUTCH PEDAL POSITION SWITCH .............439
Component Function Check ................................ ..439
Diagnosis Procedure .............................................439
Component Inspection (Clutch Pedal Position
Switch) ..................................................................
440
COOLING FAN .................................................441
Component Function Check ................................ ..441
Diagnosis Procedure .............................................441
Component Inspection (Cooling Fan Motor) .........443
Component Inspection (Cooling Fan Relay) .........443
ELECTRICAL LOAD SIGNAL .........................444
Description .......................................................... ..444
Component Function Check ..................................444
Diagnosis Procedure .............................................444
FUEL INJECTOR .............................................446
Component Function Check ................................ ..446
Diagnosis Procedure .............................................446
Component Inspection ..........................................447
FUEL PUMP .....................................................448
Component Function Check ................................ ..448
Diagnosis Procedure .............................................448
Component Inspection ..........................................450
IGNITION SIGNAL ...........................................451
Component Function Check ................................ ..451
Diagnosis Procedure .............................................451
Component Inspection (Ignition Coil with Power
Transistor) ........................................................... ..
454
Component Inspection (Condenser) ......................455
MALFUNCTION INDICATOR LAMP ..............456
Component Function Check ..................................456
Diagnosis Procedure .............................................456
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) ....................................................
457
Component Function Check ..................................457
Diagnosis Procedure .............................................457
Component Inspection (Refueling EVAP vapor cut
valve) ................................................................... ..
459
Component Inspection (Drain filter) .......................461
REFRIGERANT PRESSURE SENSOR ..........462
Component Function Check ..................................462
Diagnosis Procedure .............................................462
SYMPTOM DIAGNOSIS ............................464
ENGINE CONTROL SYSTEM SYMPTOMS ...464
Symptom Table ................................................... ..464
NORMAL OPERATING CONDITION .............470
Description .............................................................470
PERIODIC MAINTENANCE ......................471
IDLE SPEED .... ...............................................471
Inspection ............................................................ ..471
IGNITION TIMING ...........................................472
Inspection ..............................................................472
EVAPORATIVE EMISSION SYSTEM .............473
Inspection ..............................................................473
EVAP LEAK CHECK ......................................474
Inspection ..............................................................474
POSITIVE CRANKCASE VENTILATION .......476
Inspection ..............................................................476
REMOVAL AND INSTALLATION .............477
ECM .................................................................477
Exploded View ..................................................... ..477
Removal and Installation .......................................477
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
478
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
478
Idle Speed ........................................................... ..478
Ignition Timing .......................................................478
Calculated Load Value ..........................................478
Mass Air Flow Sensor ............................................478
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COMPONENT PARTSEC-17
< SYSTEM DESCRIPTION > [HR16DE]
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ENGINE CONTROL SYSTEM : Component DescriptionINFOID:0000000012431270
1. ASCD steering switch
2. Active grille shutter3. Fuel level sensor unit and fuel pump
4. Fuel tank temperature sensor 5. EVAP control system pressure sen- sor6. EVAP canister
7. EVAP canister vent control valve 8. ASCD brake switch 9. Stop lamp switch
10. Clutch pedal position switch 11. Accelerator pedal position sensor
A. Fuel tank B. Rear under bodyC. Periphery of pedals
ALBIA1072ZZ
Component Reference
ECM EC-20, "
ECM"
A/F sensor 1EC-19, "Air Fuel Ratio Sensor 1"
A/F sensor 1 heaterEC-19, "Air Fuel Ratio Sensor 1 Heater"
Accelerator pedal position sensorEC-18, "Accelerator Pedal Position Sensor"
Cooling fan motor EC-20, "Cooling Fan"
Crankshaft position sensorEC-20, "Crankshaft Position Sensor"
Electric throttle control actuatorEC-21, "Electric Throttle Control Actuator"
Engine coolant temperature sensorEC-21, "Engine Coolant Temperature Sensor"
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EC-18
< SYSTEM DESCRIPTION >[HR16DE]
COMPONENT PARTS
Accelerator Pedal Position Sensor
INFOID:0000000012431271
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometer which transform the accelerator pedal
position into output voltage, and emit the voltage signals to the ECM.
The ECM judges the current opening angle of the accelerator pedal
from these signals and controls the throttle control motor based on
these signals.
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The
ECM uses this signal for the engine operation such as fuel cut.
Engine oil pressure sensor EC-21, "Engine Oil Pressure Sensor"
Engine oil temperature sensorEC-21, "Engine Oil Temperature Sensor"
EVAP canister purge volume control solenoid valveEC-22, "EVAP Canister Purge Volume Control Solenoid Valve"
EVAP canister vent control valveEC-22, "EVAP Canister Vent Control Valve"
EVAP control system pressure sensorEC-22, "EVAP Control System Pressure Sensor"
Exhaust valve timing control position sensor EC-19, "Camshaft Position Sensor"
Exhaust valve timing control solenoid valveEC-23, "Exhaust Valve Timing Control Solenoid Valve"
Fuel injectorEC-23, "Fuel Injector"
Fuel pumpEC-23, "Fuel Pump"
Heated oxygen sensor 2EC-24, "Heated Oxygen Sensor 2"
Heated oxygen sensor 2 heaterEC-24, "Heated Oxygen Sensor 2 Heater"
Ignition coil (with power transistor)EC-24, "Ignition Coil With Power Transistor"
Intake air temperature sensorEC-24, "Intake Air Temperature Sensor"
Camshaft position sensorEC-19, "Camshaft Position Sensor"
Intake valve timing control solenoid valveEC-25, "Intake Valve Timing Control Solenoid Valve"
Knock sensorEC-25, "Knock Sensor"
Mass air flow sensorEC-26, "Mass Air Flow Sensor"
PCV valveEC-28, "Positive Crankcase Ventilation"
Refrigerant pressure sensorEC-27, "Refrigerant Pressure Sensor"
Stop lamp switchEC-27, "Stop Lamp Switch & ASCD Brake Switch"
Throttle control motorEC-27, "Throttle Control Motor"
Throttle control motor relay EC-27, "Throttle Control Motor Relay"
Throttle position sensor EC-27, "Throttle Position Sensor"
ASCD steering switchEC-27, "ASCD Steering Switch"
ASCD brake switchEC-27, "Stop Lamp Switch & ASCD Brake Switch"
Clutch pedal position switchEC-20, "Clutch Pedal Position Switch"
Active grille shutterEXT-10, "ACTIVE GRILLE SHUTTER SYSTEM : Active grille shutter"
Component Reference
PBIB1741E
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EC-20
< SYSTEM DESCRIPTION >[HR16DE]
COMPONENT PARTS
ECM receives the signals as shown in the figure.
Clutch Pedal Position SwitchINFOID:0000000012431275
When the clutch pedal is depressed, the clutch pedal pos
ition switch turns OFF and the clutch pedal position
switch signal is sent to the ECM. The ECM judges t he clutch pedal conditions via the signal (ON or OFF).
Cooling FanINFOID:0000000012431276
Cooling fan operates at low and high speed when the current flows in the cooling fan motor.
Refer to EC-38, "
COOLING FAN CONTROL : System Description" for cooling fan operation.
Crankshaft Position SensorINFOID:0000000012431277
The crankshaft position sensor is located on the cylinder block rear
housing facing the gear teeth (cogs) of the signal plate at end of the
crankshaft. It detects the fluctuation of the engine revolution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
ECM receives the signals as shown in the figure.
ECMINFOID:0000000012431278
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The ECM controls the engine.
JPBIA4880GB
PBIA9209J
JPBIA4880GB
PBIA9222J
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SYSTEMEC-45
< SYSTEM DESCRIPTION > [HR16DE]
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The fuel filler cap warning lamp tunes OFF, according to any condition listed below:
• Reset operation is performed by operating the meter control switch on the combination meter. Refer to
MWI-
16, "Switch Name and Function".
- When the reset operation is performed, the combination meter transmits a fuel filler cap warning reset signal to ECM via CAN communication. ECM transmits a fuel filler cap warning display signal (request for display
OFF) to the combination meter via CAN communication. When receiving the signal, the combination meter
turns OFF the fuel filler cap warning display.
• EVAP leak diagnosis result is normal.
• Fuel refilled.
• DTC erased by using CONSULT.
NOTE:
MIL turns ON if a malfunction is detected in leak diagnosis results again at the trip after the fuel filler cap warn-
ing display turns ON/OFF.
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
AUTOMATIC SPEED CONTROL DEVI CE (ASCD) : System DiagramINFOID:0000000012431328
AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System DescriptionINFOID:0000000012431329
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM via the CAN communication line
BASIC ASCD SYSTEM
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can be set the vehicle speed in the set speed range.
ECM controls throttle angle of electric thro ttle control actuator to regulate engine speed.
Operation status of ASCD is indicated in combination meter.
If any malfunction occurs in the ASCD system, it automatically deactivates the ASCD control.
JSBIA3607GB
SensorInput signal to ECM ECM functionActuator
ASCD steering switch ASCD steering switch operation
ASCD vehicle speed control Electric throttle control actuator
Brake pedal position switch
Brake pedal operation
Stop lamp switch
Clutch pedal position switch Clutch pedal operation
Transmission range switch Gear position
Park/neutral position (PNP) switch PNP signal
Combination meter Vehicle speed signal*
TCM Output shaft revolution signal*
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OPERATIONEC-47
< SYSTEM DESCRIPTION > [HR16DE]
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OPERATION
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
AUTOMATIC SPEED CONTROL DEVICE (
ASCD) : Switch Name and Function
INFOID:0000000012431330
SWITCHES AND INDICATORS
SET SPEED RANGE
ASCD system can be set the following vehicle speed.
SWITCH OPERATION
SET OPERATION
Press MAIN switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 38 km/h (24 MPH) and 144 km/h (90
MPH), press COAST/SET switch.
ACCELERATE OPERATION
If the ACCEL/RES switch is press ed during the cruise control driving, increase the vehicle speed until the
switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exis t, cruise operation will be canceled.
• CANCEL switch is pressed
• More than 2 switches at ASCD steer ing switch are pressed at the same time (Set speed will be cleared)
• Brake pedal is depressed
• Clutch pedal is depressed or gear position is changed to neutral position. (M/T models)
• Selector lever is changed to N, P or R position (CVT models)
• Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
CRUISE indicator SET indicator CANCEL switch
ACCEL/RES switch COAST/SET switch ASCD MAIN switch
On the combination meter
(Information display) On the steering wheel
JPBIA5485ZZ
Minimum speed (Approx.)
Maximum speed (Approx.)
38 km/h (24 MPH) 144 km/h (90 MPH)
ItemFunction
CANCEL switch Cancels the cruise control driving.
ACCEL/RES switch
(ACCELERATE/RESUME) • Resumes the set speed.
• Increases speed incrementally during cruise control driving.
COAST/SET switch • Sets desired cruise speed.
• Decreases speed incrementally during cruise control driving.
ASCD MAIN switch Master switch to activate the ASCD system.
Revision: August 2015 2016 Versa Note

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