radiator cap NISSAN NOTE 2016 Service Repair Manual

RADIATOR CORE SUPPORTDLK-145
< REMOVAL AND INSTALLATION > [WITH INTELLIGENT KEY SYSTEM]
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3. Remove washer tube inlet clip (A).
4. Remove radiator cap adapter bracket bolt (A) and radiator reser- voir tank bolt (B).
5. Remove horn. Refer to HRN-6, "
Removal and Installation".
6. Remove crash zone sensor. Refer to SR-24, "
Removal and Installation".
7. Remove hood lock assembly. Refer to DLK-165, "
HOOD LOCK : Removal and Installation".
8. Release hood lock release cable clips from radi ator core support upper using a suitable tool.
9. Remove upper air guide. Refer to DLK-144, "
Exploded View".
10. Remove air guide (LH/RH). Refer to DLK-144, "
Exploded View".
11. Release all harness connector clips from radiator core support upper using a suitable tool.
12. Remove bolts (A) and radiator core support upper.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, perform hood assembl y adjustment procedure. Refer to DLK-141, "
HOOD ASSEM-
BLY : Adjustment".
RADIATOR CORE SUPPORT LOWER
RADIATOR CORE SUPPORT LOWE R : Removal and InstallationINFOID:0000000012430092
REMOVAL
1. Remove radiator core support upper. Refer to DLK-144, "RADIATOR CORE SUPPORT UPPER :
Removal and Installation".
2. Reposition the radiator and condenser.
AWKIA2567ZZ
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Revision: August 2015 2016 Versa Note

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DLK-166
< REMOVAL AND INSTALLATION >[WITH INTELLIGENT KEY SYSTEM]
HOOD LOCK
• After installation, perform hood assembl
y adjustment procedure. Refer to DLK-141, "HOOD ASSEM-
BLY : Adjustment".
• After adjustment, perform hood lock control inspection. Refer to DLK-166, "
HOOD LOCK : Inspec-
tion".
HOOD LOCK : InspectionINFOID:0000000012430120
HOOD LOCK INSPECTION
NOTE:
If hood lock cable is bent or deformed, replace it. Refer to DLK-165, "
HOOD LOCK : Removal and Installa-
tion".
1. Check that secondary latch is properly engage with secondary striker with hoods own weight.
2. While operating hood lock release lever, carefully check that the front end of hood assembly is raised by approximately 20.0 mm (0.79 in). Also check that hood lock release lever returns to original position.
3. Check that hood lock release lever operates at 49 N (5.0 kg-m, 11.0 ft-lb) or below.
4. Install so that static closing force of hood is 315-490 N (32.1-50.0 kg-m, 70.8-110.2 ft-lb).
5. Check hood lock assembly lubrication condition. If necessary, apply a suitable multi-purpose grease.
HOOD LOCK RELEASE CABLE
HOOD LOCK RELEASE CABLE : Removal and InstallationINFOID:0000000012430121
REMOVAL
1. Disconnect hood lock release cable from hood lock. Refer to DLK-165, "Exploded View".
2. Remove radiator cap adapter bracket bolt (A) and radiator reser- voir tank bolt (B).
3. Remove fender protector (LH). Refer to EXT-38, "
Removal and Installation".
4. Release hood lock control cable clips using a suitable tool.
5. Remove hood lock/fuel filler door release handle. Refer to DLK-167, "
HOOD LOCK RELEASE HANDLE :
Removal and Installation".
6. Remove dash side finisher (LH). Refer to INT-24, "
DASH SIDE FINISHER : Removal and Installation".
7. Remove grommet on the lower dash and pull the hood lock release cable into the passenger compart- ment.
CAUTION:
While pulling, be careful no t to damage (peel) the outsid e of the hood lock release cable.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Be careful not to bend cable too much, keep the radius 100 mm (3.94 in) or more.
• Check that hood lock release cable is properly engaged with hood lock.
JMKIA8027ZZ
Revision: August 2015 2016 Versa Note

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RADIATOR CORE SUPPORTDLK-273
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
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3. Remove washer tube inlet clip (A).
4. Remove radiator cap adapter bracket bolt (A) and radiator reser- voir tank bolt (B).
5. Remove horn. Refer to HRN-6, "
Removal and Installation".
6. Remove crash zone sensor. Refer to SR-24, "
Removal and Installation".
7. Remove hood lock assembly. Refer to DLK-292, "
HOOD LOCK : Removal and Installation".
8. Release hood lock release cable clips from radi ator core support upper using a suitable tool.
9. Remove upper air guide. Refer to DLK-272, "
Exploded View".
10. Remove air guide (LH/RH). Refer to DLK-272, "
Exploded View".
11. Release all harness connector clips from radiator core support upper using a suitable tool.
12. Remove bolts (A) and radiator core support upper.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, perform hood assembl y adjustment procedure. Refer to DLK-269, "
HOOD ASSEM-
BLY : Adjustment".
RADIATOR CORE SUPPORT LOWER
RADIATOR CORE SUPPORT LOWE R : Removal and InstallationINFOID:0000000012430238
REMOVAL
1. Remove radiator core support upper. Refer to DLK-272, "RADIATOR CORE SUPPORT UPPER :
Removal and Installation".
2. Reposition the radiator and condenser.
AWKIA2567ZZ
JMKIA8027ZZ
AWKIA2568ZZ
Revision: August 2015 2016 Versa Note

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HOOD LOCKDLK-293
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
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• After installation, perform hood assem bly adjustment procedure. Refer to DLK-269, "HOOD ASSEM-
BLY : Adjustment".
• After adjustment, perform hood lo ck control inspection. Refer to DLK-293, "
HOOD LOCK : Inspec-
tion".
HOOD LOCK : InspectionINFOID:0000000012430266
HOOD LOCK INSPECTION
NOTE:
If hood lock cable is bent or deformed, replace it. Refer to DLK-292, "
HOOD LOCK : Removal and Installa-
tion".
1. Check that secondary latch is properly engage with secondary striker with hoods own weight.
2. While operating hood lock release lever, carefully check that the front end of hood assembly is raised by approximately 20.0 mm (0.79 in). Also check that hood lock release lever returns to original position.
3. Check that hood lock release lever operates at 49 N (5.0 kg-m, 11.0 ft-lb) or below.
4. Install so that static closing force of hood is 315-490 N (32.1-50.0 kg-m, 70.8-110.2 ft-lb).
5. Check hood lock assembly lubrication condition. If necessary, apply a suitable multi-purpose grease.
HOOD LOCK RELEASE CABLE
HOOD LOCK RELEASE CABLE : Removal and InstallationINFOID:0000000012430267
REMOVAL
1. Disconnect hood lock release cable from hood lock. Refer to DLK-292, "Exploded View".
2. Remove radiator cap adapter bracket bolt (A) and radiator reser- voir tank bolt (B).
3. Remove fender protector (LH). Refer to EXT-38, "
Removal and Installation".
4. Release hood lock control cable clips using a suitable tool.
5. Remove hood lock/fuel filler door release handle. Refer to DLK-167, "
HOOD LOCK RELEASE HANDLE :
Removal and Installation".
6. Remove dash side finisher (LH). Refer to INT-24, "
DASH SIDE FINISHER : Removal and Installation".
7. Remove grommet on the lower dash and pull the hood lock release cable into the passenger compart- ment.
CAUTION:
While pulling, be caref ul not to damage (peel) the outsi de of the hood lock release cable.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Be careful not to bend cable too much, keep the radius 100 mm (3.94 in) or more.
• Check that hood lock release cable is properly engaged with hood lock.
JMKIA8027ZZ
Revision: August 2015 2016 Versa Note

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EC-366
< DTC/CIRCUIT DIAGNOSIS >[HR16DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000012431570
DTC DETECTION LOGIC
NOTE:
•
If DTC P1217 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1217 is displayed with DTC P0607, first perform the trouble diagno sis for DTC P0607. Refer
to EC-353, "
DTC Logic".
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnorma lly high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-9, "
Refilling". Also,
replace the engine oil. Refer to LU-8, "
Refilling".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-12, "
Anti-Freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-366, "
Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-367, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000012431571
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis content DTC detecting conditionPossible cause
P1217 Engine over temperature
(Overheat) • Cooling fan does not operate properly
(Overheat).
• Cooling fan system does not operate properly (Overheat).
• Engine coolant was not added to the
system using the proper filling method.
• Engine coolant is not within the specified range. • Harness or connectors
(The cooling fan circuit is open or shorted.)
• IPDM E/R (Cooling fan low relay, high relay)
• Cooling fan relay
• Cooling fan motor
•Radiator hose
•Radiator
•Radiator cap
• Reservoir tank
• Water pump
•Thermostat
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EC-368
< DTC/CIRCUIT DIAGNOSIS >[HR16DE]
P1217 ENGINE OVER TEMPERATURE
Is the inspection result normal?
YES >> GO TO 2.
NO >> Go to EC-441, "
Diagnosis Procedure".
2.CHECK COOLING SYSTEM FOR LEAK-I
Check cooling system for leak. Refer to CO-8, "
Inspection".
Is leakage detected?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK COOLING SYSTEM FOR LEAK-II
Check the following for leak.
• Hose (Refer to CO-8, "
Inspection".)
• Radiator (Refer to CO-12, "
RADIATOR : Inspection".)
• Water pump (Refer to CO-18, "
Removal and Installation".)
>> Repair or replace malfunctioning part.
4.CHECK RADIATOR CAP
Check radiator cap. Refer to CO-12, "
RADIATOR CAP : Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace radiator cap. Refer to CO-13, "
Exploded View".
5.CHECK THERMOSTAT
Check thermostat. Refer to CO-20, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace thermostat. Refer to CO-20, "
Removal and Installation".
6.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-202, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace engine coolant temperature sensor. Refer to CO-23, "
Exploded View".
7.OVERHEATING CAUSE ANALYSIS
If the cause cannot be isolated, check CO-6, "
Troubleshooting Chart".
>> INSPECTION END
Revision: August 2015 2016 Versa Note

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ENGINE CONTROL SYSTEM SYMPTOMSEC-469
< SYMPTOM DIAGNOSIS > [HR16DE]
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1 - 6: The numbers refer to the order of inspection. Cooling
Radiator/Hose/Radiator
filler cap
55555 55 45 CO-12, "
RADIATOR :
Inspection"
CO-12, "RADIATOR
CAP : Inspection"
Thermostat
5CO-20, "Removal and
Installation"
Water pump CO-18, "Removal and
Installation"
Water galleryCO-4, "Engine Cooling
System"
Cooling fan
5CO-16, "Removal and
Installation"
Coolant level (Low)/Con-
taminated coolant
CO-8, "Inspection"
NATS (NISSAN Vehicle Immobilizer
System) 11 SEC-46, "
Work Flow"
(With intelligent key)
SEC-139, "
Work Flow"
(Without intelligent
key)
SYMPTOM
Reference page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom codeAA AB AC AD AE AF AG AH AJ AK AL AM HA
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CO-1
ENGINE
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CONTENTS
ENGINE COOLING SYSTEM
HR16DE
PRECAUTION ....... ........................................
2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool ..........................................3
SYSTEM DESCRIPTION ..............................4
DESCRIPTION ............................................... .....4
Engine Cooling System ....................................... ......4
Engine Cooling System Schematic ...........................5
SYMPTOM DIAGNOSIS ...............................6
OVERHEATING CAUSE ANALYSIS ............. .....6
Troubleshooting Chart ...............................................6
PERIODIC MAINTENANCE ..........................8
ENGINE COOLANT ....................................... .....8
Inspection ............................................................ ......8
Draining Engine Coolant ...........................................8
Refilling .....................................................................9
Flushing Cooling System ........................................11
RADIATOR .........................................................12
RADIATOR CAP .................................................... ....12
RADIATOR CAP : Inspection ..................................12
RADIATOR ............................................................. ....12
RADIATOR : Inspection ...........................................12
REMOVAL AND INSTALLATION ...............13
RADIATOR ....... .................................................13
Exploded View ..................................................... ....13
Removal and Installation .........................................13
COOLING FAN ..................................................16
Exploded View .........................................................16
Removal and Installation .........................................16
Disassembly and Assembly .....................................17
WATER PUMP ..................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
THERMOSTAT ..................................................20
Exploded View .........................................................20
Removal and Installation .........................................20
WATER OUTLET ..............................................23
Exploded View .........................................................23
Removal and Installation .........................................24
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
25
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
25
Standard and Limit .............................................. ....25
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PREPARATIONCO-3
< PREPARATION > [HR16DE]
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000012432128
The actual shape of the tools may di
ffer from those illustrated here.
Commercial Service ToolINFOID:0000000012432129
Tool number
(TechMate No.)
Tool name Description
KV991J0070
(J-45695)
Coolant refill tool Refilling engine cooling system
LMA053
Tool name
Description
Power tool Loosening nuts, screws and bolts
Radiator cap tester adapter Adapting radiator cap tester to radiator cap and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
Radiator cap tester Checking radiator and radiator cap
PIIB1407E
S-NT564
PBIC1982E
Revision: August 2015 2016 Versa Note

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CO-6
< SYMPTOM DIAGNOSIS >[HR16DE]
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000012432132
Symptom
Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed Thermostat
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud —Radiator shroud —
Improper engine coolant
mixture ratio —
Engine coolant viscosity —
Poor engine coolant quality —Periodic maintenance —
Insufficient engine coolant Engine coolant leaksCooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for da
mage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaking into
cooling system Cylinder head deterioration
Cylinder head gasket deteri-
oration
Revision: August 2015
2016 Versa Note

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