METER NISSAN PATROL 1998 Y61 / 5.G Electrical System Workshop Manual

Wiring Diagram Ð H/AIM Ð .....................................71
PARKING, LICENSE AND TAIL LAMPS......................73
Wiring Diagram Ð TAIL/L Ð/Type A .........................73
Wiring Diagram Ð TAIL/L Ð/Type B.........................75
STOP LAMP..................................................................77
Wiring Diagram Ð STOP/L Ð/Type A ......................77
BACK-UP LAMP............................................................78
Wiring Diagram Ð BACK/L Ð/LHD Models..............78
Wiring Diagram Ð BACK/L Ð/RHD Models .............79
REAR FOG LAMP.........................................................80
Wiring Diagram Ð R/FOG Ð ....................................80
TURN SIGNAL AND HAZARD WARNING LAMPS.....81
Wiring Diagram Ð TURN Ð/Type A .........................81
Wiring Diagram Ð TURN Ð/Type B .........................83
Trouble Diagnoses.....................................................85
Electrical Components Inspection .............................85
ILLUMINATION..............................................................86
Schematic ..................................................................86
Wiring Diagram Ð ILL Ð ..........................................87
INTERIOR ROOM LAMP Ð With Timer Ð.................93
System Description ....................................................93
Schematic ..................................................................94
Wiring Diagram Ð ROOM/L Ð/LHD Models ............95
Wiring Diagram Ð ROOM/L Ð/RHD Models............98
Trouble Diagnoses...................................................100
MAP AND VANITY MIRROR LAMPS.........................101
Wiring Diagram Ð INT/L Ð.....................................101
METER AND GAUGES...............................................102
System Description ..................................................102
Combination Meter ..................................................103
Wiring Diagram Ð METER Ð/LHD Models............104
Wiring Diagram Ð METER Ð/RHD Models ...........106
Meter/Gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode ........................108
Flexible Print Circuit (FPC) ......................................109
Trouble Diagnoses................................................... 110
Electrical Components Inspection ........................... 114
COMPASS AND THERMOMETER............................. 116
System Description .................................................. 116
Wiring Diagram Ð COMPAS Ð .............................. 117
Trouble Diagnoses................................................... 118
Calibration Procedure For Compass ....................... 119
WARNING LAMPS......................................................121
Schematic ................................................................121
Wiring Diagram Ð WARN Ð ..................................123
Electrical Components Inspection ...........................134
WARNING CHIME.......................................................135
System Description ..................................................135
Wiring Diagram Ð CHIME Ð/LHD Models.............136
Wiring Diagram Ð CHIME Ð/RHD Models ............137
Trouble Diagnoses...................................................138
Electrical Components Inspection ...........................140FRONT WIPER AND WASHER..................................141
System Description ..................................................141
Wiring Diagram Ð WIPER Ð/With Intermittent
Wiper........................................................................142
Removal and Installation .........................................143
Washer Nozzle Adjustment .....................................144
Washer Tube Layout ...............................................144
REAR WIPER AND WASHER....................................145
System Description ..................................................145
Wiring Diagram Ð WIP/R Ð/LHD Models ..............146
Wiring Diagram Ð WIP/R Ð/RHD Models .............148
Trouble Diagnoses...................................................150
Removal and Installation .........................................151
Washer Nozzle Adjustment .....................................151
Washer Tube Layout ...............................................152
Check Valve .............................................................152
HEADLAMP WIPER AND WASHER..........................153
Wiring Diagram Ð HLC Ð ......................................153
Electrical Components Inspection ...........................154
Removal and Installation .........................................154
Washer Tube Layout ...............................................154
Check Valve .............................................................154
HORN...........................................................................155
Wiring Diagram Ð HORN Ð...................................155
CIGARETTE LIGHTER................................................156
Wiring Diagram Ð CIGAR Ð ..................................156
CLOCK.........................................................................157
Wiring Diagram Ð CLOCK Ð .................................157
REAR WINDOW DEFOGGER.....................................158
System Description ..................................................158
Wiring Diagram Ð DEF Ð/LHD Models .................159
Wiring Diagram Ð DEF Ð/RHD Models ................161
Trouble Diagnoses...................................................163
Electrical Components Inspection ...........................164
Filament Check ........................................................164
Filament Repair .......................................................165
WIPER DEICER...........................................................166
System Description ..................................................166
Wiring Diagram Ð DEICER Ð................................167
AUDIO..........................................................................168
Wiring Diagram Ð AUDIO Ð/LHD Models .............168
Wiring Diagram Ð AUDIO Ð/RHD Models ............170
Trouble Diagnoses...................................................172
CATS (Code) System/RHD .....................................173
NATS Audio Link/LHD .............................................174
AUDIO Ð CD AUTO CHANGER Ð...........................176
Wiring Diagram Ð CD/CHG Ð/LHD Wagon ..........176
Wiring Diagram Ð CD/CHG Ð/LHD Hardtop .........177
Wiring Diagram Ð CD/CHG Ð/RHD Wagon ..........178
Wiring Diagram Ð CD/CHG Ð/RHD Hardtop ........179
Trouble Diagnoses...................................................180
AUDIO ANTENNA.......................................................181

+Remove the cell plug using a suitable tool.
+Add distilled water up to the MAX level.
SULPHATION
A battery will be completely discharged if it is left unattended
for a long time and the speci®c gravity will become less than
1.100. This may result in sulphation on the cell plates.
To determine if a battery has been ``sulphated'', note its volt-
age and current when charging it. As shown in the ®gure, less
current and higher voltage are observed in the initial stage of
charging sulphated batteries.
A sulphated battery may sometimes be brought back into ser-
vice by means of a long, slow charge, 12 hours or more, fol-
lowed by a battery capacity test.
SPECIFIC GRAVITY CHECK
1. Read hydrometer and thermometer indications at eye level.
MEL043F
SEL709E
MEL042FA
BATTERY
How to Handle Battery (Cont'd)
EL-38

YOKE CHECK
Magnet is secured to yoke by bonding agent. Check magnet to see
that it is secured to yoke and for any cracks. Replace malfunction-
ing parts as an assembly.
CAUTION:
Do not clamp yoke in a vice or strike it with a hammer.
ARMATURE CHECK
1. Continuity test (between two segments side by side).
+No continuity ... Replace.
2. Insulation test (between each commutator bar and shaft).
+Continuity exists. ... Replace.
3. Check commutator surface.
+Rough ... Sand lightly with No. 500 - 600 emery paper.
4. Check diameter of commutator.
Commutator minimum diameter:
Refer to SDS (EL-51).
+Less than speci®ed value ... Replace.
SEL305H
SEL019Z
SEL020Z
SEL021Z
STARTING SYSTEM
Inspection (Cont'd)
EL-49

+Not in the speci®ed value ... Adjust by adjusting plate.
Service Data and Speci®cations (SDS)
STARTER
TypeS13-502
HITACHI make
Reduction gear type
Applied model RD28
System voltage V 12
No-load
Terminal voltage V 11
Current A Less than 125
Revolution rpm 4,000
Minimum diameter of commutator
mm (in)35.5 (1.398)
Minimum length of brush mm (in) 11 (0.43)
Brush spring tension
N (kg, lb)28.4 - 34.3
(2.9 - 3.5,
6.4 - 7.7)
Clearance between bearing metal
and armature shaft mm (in)Ð
Clearance ``!'' between pinion
front edge and pinion stopper
mm (in)Ð
Movement ``!'' in height of pinion
assembly mm (in)0.3 - 2.0
(0.012 - 0.079)
SEL633BA
STARTING SYSTEM
Assembly (Cont'd)
EL-51

Trouble Diagnoses
Before conducting an alternator test, make sure that the battery is fully charged. A 30-volt voltmeter and suit-
able test probes are necessary for the test. The alternator can be checked easily by referring to the Inspec-
tion Table.
+Before starting, inspect the fusible link.
+Use fully charged battery.
WITH IC REGULATOR
Check the fol-
lowing:
+Warning
lamp bulb
+Fuse for
warning lamp
Ignition switch
``ON''Warning lamp
``OFF''Disconnect connector (S, L) and
ground L harness side.Warning lamp
``OFF''
Warning lamp
``ON''Damaged IC
regulator.
Replace.
Warning lamp
``ON''
Engine start.
Engine speed:
1,500 rpmWarning lamp
``ON''Check the following:
+Drive belt
+Fuse for S terminal
+Connector (S, L terminal) con-
nectionEngine idlingWarning lamp
``OFF''OK
Warning lamp
``ON''
Warning lamp
``OFF''OKEngine speed:
1,500 rpm
(Measure B
terminal volt-
age)More than
15.5VDamaged IC
regulator.
Replace.
No generationField circuit is
open.
Warning lamp: ``CHARGE'' warning lamp in combination meter
Note:
+If the inspection result is OK even though the charging system is malfunctioning, check the B ter-
minal connection. (Check the tightening torque.)
+When ®eld circuit is open, check condition of rotor coil, rotor slip ring and brush. If necessary,
replace faulty parts with new ones.
MALFUNCTION INDICATOR
The IC regulator warning function activates to illuminate ``CHARGE'' warning lamp, if any of the following
symptoms occur while alternator is operating:
+Excessive voltage is produced.
+No voltage is produced.
CHARGING SYSTEM
EL-53

REAR BEARING
CAUTION:
+Do not reuse rear bearing after removal. Replace with a
new one.
+Do not lubricate rear bearing outer race.
Inspection
ROTOR CHECK
1. Resistance test
Resistance: Refer to SDS (EL-56).
+Not within the speci®ed values ... Replace rotor.
2. Insulator test
+Continuity exists ... Replace rotor.
3. Check slip ring for wear.
Slip ring minimum outer diameter:
Refer to SDS (EL-56).
+Not within the speci®ed values ... Replace rotor.
BRUSH CHECK
1. Check smooth movement of brush.
+Not smooth ... Check brush holder and clean.
2. Check brush for wear.
+Replace brush if it is worn down to the limit line.
STATOR CHECK
1. Continuity test
+No continuity ... Replace stator.
2. Ground test
+Continuity exists ... Replace stator.
SEL033Z
SEL631DA
SEL108E
SEL109E
CHARGING SYSTEM
Disassembly (Cont'd)
EL-55

Assembly
RING FITTING IN REAR BEARING
+Fix ring into groove in rear bearing so that it is as close to the
adjacent area as possible.
CAUTION:
Do not reuse rear bearing after removal.
REAR COVER INSTALLATION
1. Fit brush assembly, diode assembly, regulator assembly and
stator.
2. Push brushes up with ®ngers and install them to rotor.
Take care not to damage slip ring sliding surface.
Service Data and Speci®cations (SDS)
ALTERNATOR
TypeA3TA4399
MITSUBISHI
Applied model RD28
Nominal rating V-A 12-100
Ground polarity Negative
Minimum revolution under no-load
(When 13.5V is applied) rpmLess than 1,300
Hot output current
(When 13.5V is applied)
A/rpmMore than 35/1,300
More than 72/2,500
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) 5 (0.20)
Brush spring pressure
N (g, oz)4.6 - 5.8
(470 - 590, 16.58 - 20.81)
Slip ring minimum outer diameter
mm (in)22.1 (0.870)
Rotor (Field coil) resistanceW2.1 - 2.5
SEL044Z
SEL048Z
SEL049Z
CHARGING SYSTEM
EL-56

Trouble Diagnoses
Symptom Possible cause Repair order
LH headlamps do not operate. 1. Bulb
2. Grounds
E25andE40
3. 15A fuse
4. Lighting switch1. Check bulb.
2. Check grounds
E25andE40.
3. Check 15A fuse (No.
51, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminalj
8of lighting switch.
4. Check lighting switch.
RH headlamps do not operate. 1. Bulb
2. Grounds
E25andE40
3. 15A fuse
4. Lighting switch1. Check bulb.
2. Check grounds
E25andE40.
3. Check 15A fuse (No.
52, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminalj
5of lighting switch.
4. Check lighting switch.
LH high beams do not operate, but
LH low beam operates.1. Bulbs
2. Open in LH high beams circuit
3. Lighting switch1. Check bulbs.
2. Check R/L wire between lighting switch and LH head-
lamps for an open circuit.
3. Check lighting switch.
LH low beam does not operate, but
LH high beam operates.1. Bulb
2. Open in LH low beam circuit
3. Lighting switch1. Check bulb.
2. Check R/G wire between lighting switch and LH head-
lamp for an open circuit.
3. Check lighting switch.
RH high beams do not operate, but
RH low beam operates.1. Bulbs
2. Open in RH high beams circuit
3. Lighting switch1. Check bulbs.
2. Check R/Y wire between lighting switch and RH head-
lamps for an open circuit.
3. Check lighting switch.
RH low beam does not operate, but
RH high beam operates.1. Bulb
2. Open in RH low beam circuit
3. Lighting switch1. Check bulb.
2. Check R/B wire between lighting switch and RH head-
lamp for an open circuit.
3. Check lighting switch.
High beam indicator does not work. 1. Bulb
2. Grounds
M30andM98
3. Open in high beam circuit1. Check bulb in combination meter.
2. Check grounds
M30andM98.
3. Check R/L wire between lighting switch and combina-
tion meter for an open circuit.
HEADLAMP Ð Conventional Type Ð
EL-62

Trouble Diagnoses
Symptom Possible cause Repair order
Turn signal and hazard warning
lamps do not operate.1. Hazard switch
2. Combination ¯asher unit
3. Open in combination ¯asher unit
circuit1. Check hazard switch.
2. Refer to combination ¯asher unit check.
3. Check wiring to combination ¯asher unit for open cir-
cuit.
Turn signal lamps do not operate
but hazard warning lamps operate.1. 7.5A fuse
2. Hazard switch
3. Turn signal switch
4. Open in turn signal switch circuit1. Check 7.5A fuse [No.
11, located in fuse block
(J/B)]. Turn ignition switch ON and verify battery
positive voltage is present at terminalj
2of hazard
switch.
2. Check hazard switch.
3. Check turn signal switch.
4. Check harness between combination ¯asher unit and
turn signal switch for open circuit.
Hazard warning lamps do not oper-
ate but turn signal lamps operate.1. 15A fuse
2. Hazard switch
3. Open in hazard switch circuit1. Check 10A fuse (No.
48, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminalj
3of hazard switch.
2. Check hazard switch.
3. Check harness between combination ¯asher unit and
hazard switch for open circuit.
Front turn signal lamp LH or RH
does not operate.1. Bulb
2. Grounds
E25andE40
1. Check bulb.
2. Check grounds
E25andE40.
Rear turn signal lamp LH or RH
does not operate.1. Bulb
2. Grounds
B23andD83or
B112andD106
1. Check bulb.
2. Check grounds
B23andD83orB112andD106.
LH and RH turn indicators do not
operate.1. Ground 1. Check grounds
M30andM98.
LH or RH turn indicator does not
operate.1. Bulb 1. Check bulb in combination meter.
Electrical Components Inspection
COMBINATION FLASHER UNIT CHECK
+Before checking, ensure that bulbs meet speci®cations.
+Connect a battery and test lamp to the combination ¯asher unit,
as shown. Combination ¯asher unit is properly functioning if it
blinks when power is supplied to the circuit.
SEL122E
TURN SIGNAL AND HAZARD WARNING LAMPS
EL-85

System Description
UNIFIED CONTROL METER
+Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled totally
by control unit combined with speedometer.
+Digital meter is adopted for odo/trip meter.*
*The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
+Odo/trip meter segment can be checked in diagnosis mode.
+Meter/gauge can be checked in diagnosis mode.
Note: Sub fuel gauge is not controlled by the control unit.
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER
Note: Turn ignition switch to the ``ON'' position to operate odo/trip meter.
SEL253V
METER AND GAUGES
EL-102