ignition NISSAN PATROL 1998 Y61 / 5.G General Information Workshop Manual

General Precautions
+Do not operate the engine for an extended period of time with-
out proper exhaust ventilation.
Keep the work area well ventilated and free of any in¯ammable
materials. Special care should be taken when handling any
in¯ammable or poisonous materials, such as gasoline, refriger-
ant gas, etc. When working in a pit or other enclosed area, be
sure to properly ventilate the area before working with hazard-
ous materials.
Do not smoke while working on the vehicle.
+Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before work-
ing on the vehicle.
These operations should be done on a level surface.
+When removing a heavy component such as the engine or
transaxle/transmission, be careful not to lose your balance and
drop it. Also, do not allow it to strike adjacent parts, especially
the brake tubes and master cylinder.
+Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
+To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
+Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
SGI285
SGI231
SEF289H
SGI233
SGI234
PRECAUTIONS
GI-2

+Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
+Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
+Replace inner and outer races of tapered roller bearings and
needle bearings as a set.
+Arrange the disassembled parts in accordance with their
assembled locations and sequence.
+Do not touch the terminals of electrical components which use
microcomputers (such as ECMs).
Static electricity may damage internal electronic components.
+After disconnecting vacuum or air hoses, attach a tag to indi-
cate the proper connection.
+Use only the ¯uids and lubricants speci®ed in this manual.
+Use approved bonding agent, sealants or their equivalents
when required.
+Use tools and recommended special tools where speci®ed for
safe and efficient service repairs.
+When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
+Dispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do
not carelessly disconnect the harness connectors which are
related to the ECCS system and TCM (Transmission Control
Module) system. The connectors should be disconnected only
when working according to the WORK FLOW of TROUBLE
DIAGNOSES in EC and AT sections.
Precautions for Multiport Fuel Injection System
or ECCS Engine
+Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM (Engine Control
Module):
Turn ignition switch to ``OFF'' position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
+
Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
+Be careful not to jar components such as ECM and mass air
¯ow sensor.SGI787
PRECAUTIONS
General Precautions (Cont'd)
GI-3

Precautions for Three Way Catalyst
(If so equipped)
If a large amount of unburned fuel ¯ows into the catalyst, the cata-
lyst temperature will be excessively high. To prevent this, follow the
instructions below:
+Use unleaded gasoline only. Leaded gasoline will seriously
damage the three way catalyst.
+When checking for ignition spark or measuring engine
compression, make tests quickly and only when necessary.
+Do not run engine when the fuel tank level is low, otherwise the
engine may mis®re causing damage to the catalyst.
Do not place the vehicle on ¯ammable material. Keep ¯ammable
material off the exhaust pipe and the three way catalyst.
Precautions for Engine Oils
Prolonged and repeated contact with used engine oil may cause
skin cancer. Try to avoid direct skin contact with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner
as soon as possible.
HEALTH PROTECTION PRECAUTIONS
+Avoid prolonged and repeated contact with oils, particularly
used engine oils.
+Wear protective clothing, including impervious gloves where
practicable.
+Do not put oily rags in pockets.
+Avoid contaminating clothes, particularly underpants, with oil.
+Heavily soiled clothing and oil-impregnated footwear should not
be worn. Overalls must be cleaned regularly.
+First Aid treatment should be obtained immediately for open
cuts and wounds.
+Use barrier creams, applying them before each work period, to
help the removal of oil from the skin.
+Wash with soap and water to ensure all oil is removed (skin
cleansers and nail brushes will help). Preparations containing
lanolin replace the natural skin oils which have been removed.
+Do not use gasoline, kerosine, diesel fuel, gas oil, thinners or
solvents for cleaning skin.
+If skin disorders develop, obtain medical advice without delay.
+Where practicable, degrease components prior to handling.
+Where there is a risk of eye contact, eye protection should be
worn, for example, chemical goggles or face shields; in addition
an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Burning used engine oil in small space heaters or boilers can be
recommended only for units of approved design. The heating sys-
tem must meet the requirements of HM Inspectorate of Pollution for
small burners of less than 0.4 MW. If in doubt check with the
appropriate local authority and/or manufacturer of the approved
appliance.
PRECAUTIONS
GI-4

Harness indication
+Letter designations next to test meter probe indicate harness
(connector) wire color.
+Connector numbers in a single circle
M33indicate harness con-
nectors.
Component indication
+Connector numbers in a double circle indicate component con-
nectors.
SWITCH POSITIONS
Switches are shown in wiring diagrams as if the vehicle is in the
``normal'' condition.
A vehicle is in the ``normal'' condition when:
+ignition switch is ``OFF'',
+doors, hood and trunk lid/back door are closed,
+pedals are not depressed, and
+parking brake is released.
AGI070
SGI860
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-13

Voltage check method
1. Remove the blown fuse and disconnect all loads (i.e. SW1 open, relay disconnected and solenoid discon-
nected) powered through the fuse.
2. Turn the ignition key to the ON or START position. Verify battery voltage at the B
+side of the fuse ter-
minal (one lead on the B
+terminal side of the fuse block and one lead on a known good ground).
3. With SW1 open and the DMM leads across both fuse terminals, check for voltage.
voltage; short is between fuse block and SW1 (point A).
no voltage; short is further down the circuit than SW1.
4. With SW1 closed, relay and solenoid disconnected and the DMM leads across both fuse terminals, check
for voltage.
voltage; short is between SW1 and the relay (point B).
no voltage; short is further down the circuit than the relay.
5. With SW1 closed, relay contacts jumped with fused jumper wire check for voltage.
voltage; short is down the circuit of the relay or between the relay and the disconnected solenoid
(point C).
no voltage; retrace steps and check power to fuse block.
GROUND INSPECTION
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can become
an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can dras-
tically affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin ®lm of rust on the surface.
When inspecting a ground connection follow these rules:
1. Remove the ground bolt screw or clip.
2. Inspect all mating surfaces for tarnish, dirt, rust, etc.
3. Clean as required to assure good contact.
4. Reinstall bolt or screw securely.
5. Inspect for ``add-on'' accessories which may be interfering with the ground circuit.
6. If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one
eyelet make sure no ground wires have excess wire insulation.
SGI853
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont'd)
GI-26

NOTICE:
The ¯ow chart indicates work procedures required to diagnose
problems effectively. Observe the following instructions before
diagnosing.
1) Use the ¯ow chart after locating probable causes of a prob-
lem following the ``Preliminary Check'', the ``Symptom
Chart'' or the ``Work Flow''.
2) After repairs, re-check that the problem has been com-
pletely eliminated.
3) Refer to Component Parts and Harness Connector Loca-
tion for the Systems described in each section for
identi®cation/location of components and harness con-
nectors.
4) Refer to the Circuit Diagram for Quick Pinpoint Check.
If you must check circuit continuity between harness con-
nectors in more detail, such as when a sub-harness is
used, refer to Wiring Diagram in each individual section
and Harness Layout in EL section for identi®cation of har-
ness connectors.
5) When checking circuit continuity, ignition switch should
be ``OFF''.
6) Before checking voltage at connectors, check battery volt-
age.
7) After accomplishing the Diagnostic Procedures and Elec-
trical Components Inspection, make sure that all harness
connectors are reconnected as they were.
Example
AGI056
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES
GI-30

How to Follow This Flow Chart
Work and diagnostic procedure
Start to diagnose a problem using procedures indicated in
enclosed blocks, as shown in the following example.
CHECK POWER SUPPLY.
1) Turn ignition switch ``ON''.
2) Check voltage between terminal
V1and ground.
Battery voltage should exist.
bCheck item being performed.
Procedure, steps or
measurement results
Measurement results
Required results are indicated in bold type in the correspond-
ing block, as shown below:
These have the following meanings:
Battery voltage®11 - 14V or approximately 12V
Voltage: Approximately 0V®Less than 1V
Cross reference of work symbols in the text and
illustrations
Illustrations are provided as visual aids for work procedures.
For example, symbol
indicated in the left upper portion of
each illustration corresponds with the symbol in the ¯ow chart
for easy identi®cation. More precisely, the procedure under the
``CHECK POWER SUPPLY'' outlined previously is indicated by
illustration
.
Symbols used in illustrations
Symbols included in illustrations refer to measurements or pro-
cedures. Before diagnosing a problem, familiarize yourself with
each symbol.
DIRECTION MARK
Refer to ``CONNECTOR SYMBOLS'' on GI-12.
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES
GI-31

KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES
Symbol Symbol explanation Symbol Symbol explanation
Check after disconnecting the connector
to be measured.Procedure with CONSULT
Check after connecting the connector to
be measured.Procedure without CONSULT
Insert key into ignition switch.A/C switch is ``OFF''.
Remove key from ignition switch.A/C switch is ``ON''.
Turn ignition switch to ``OFF'' position.REC switch is ``ON''.
Turn ignition switch to ``ON'' position.REC switch is ``OFF''.
Turn ignition switch to ``START'' position.DEF switch is ``ON''.
Turn ignition switch from ``OFF'' to ``ACC''
position.Apply positive voltage from battery with
fuse directly to components.
Turn ignition switch from ``ACC'' to ``OFF''
position.Drive vehicle.
Turn ignition switch from ``OFF'' to ``ON''
position.Disconnect battery negative cable.
Turn ignition switch from ``ON'' to ``OFF''
position.Depress brake pedal.
Do not start engine, or check with engine
stopped.Release brake pedal.
Start engine, or check with engine run-
ning.Depress accelerator pedal.
Apply parking brake.Release accelerator pedal.
Release parking brake.
Pin terminal check for SMJ type ECM
and TCM connectors.
For details regarding the terminal
arrangement, refer to the foldout page.Check after engine is warmed up suffi-
ciently.
Voltage should be measured with a volt-
meter.
Circuit resistance should be measured
with an ohmmeter.
Current should be measured with an
ammeter.
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES
How to Follow This Flow Chart (Cont'd)
GI-32

Tow Truck Towing
CAUTION:
+All applicable local laws regarding the towing operation
must be obeyed.
+It is necessary to use proper towing equipment to avoid
possible damage to the vehicle during a towing operation.
+Attach safety chains for all towing.
+When towing, make sure that the transmission, steering
system and power train are in good order. If any unit is
damaged, a dolly must be used.
+When towing with the front wheels on the ground:
Turn the ignition key to the ``OFF'' position and secure the
steering wheel in a straight-ahead position with a rope or
similar device. Never place the ignition key in the ``LOCK''
position. This will result in damage to the steering lock
mechanism.
+When towing manual transmission models with the rear
wheels on the ground:
Release the parking brake and move the gearshift lever to
neutral (``N'' position).
+For 4-wheel drive models:
Set the manual-lock free-running hubs to the free position and
2-way lock free-running hubs to the auto position. (See
``
Transfer case shifting procedures for 4-wheel drive
vehicles'' in ``Starting and driving'' section.) Move the transfer
case shift lever into the ``2H'' position and the transmission shift
lever into the neutral (``N'') position.
Do not shift the transfer lever to the ``4L'' position. This will
cause damage to the transmission.
NISSAN recommends that a dolly be used as illustrated.
If you have to tow a manual transmission model with front
wheels raised (with rear wheels on ground)
Observe the following restricted raising heights.
+Do not raise the front end over!.
Wagon
!= 600 mm (23.62 in)
Hardtop
!= 500 mm (19.69 in)
SGI023A
SGI024A
LIFTING POINTS AND TOW TRUCK TOWING
GI-41

SAE J1930 Terminology List
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
***: Not applicable
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT DLC for CONSULT Diagnostic connector for CONSULT
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read only
memoryEEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modi®cation EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
SAE J1930 TERMINOLOGY LIST
GI-43