lock NISSAN PATROL 1998 Y61 / 5.G Maintenance Workshop Manual

MAINTENANCE
SECTION
MA
CONTENTS
PRECAUTIONS AND PREPARATION............................1
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''...............1
Special Service Tools ..................................................1
PRE-DELIVERY INSPECTION ITEMS............................2
GENERAL MAINTENANCE............................................3
PERIODIC MAINTENANCE............................................4
Engine Oil & Minor Service .........................................4
Engine and Emission Control Service .........................5
Chassis and Body Services.........................................6
Maintenance Under Severe Driving Conditions ..........8
RECOMMENDED FLUIDS AND LUBRICANTS.............9
Fluids and Lubricants ..................................................9
SAE Viscosity Number ..............................................10
Anti-freeze Coolant Mixture Ratio ............................. 11
ENGINE MAINTENANCE..............................................12
Checking Tightening Torque ......................................12
Checking Drive Belt ...................................................12
Changing Engine Oil..................................................13
Changing Engine Oil Filter ........................................14
Changing Engine Coolant..........................................14
Checking Cooling System .........................................16
Checking and Replacing Fuel Filter and Draining
Water .........................................................................16
Checking Fuel Lines ..................................................17
Cleaning and Replacing Air Cleaner Filter ................18
Checking Injection Nozzle .........................................18
Checking Idle Speed .................................................19
Timing Belt Replacement...........................................19
CHASSIS AND BODY MAINTENANCE.......................20
Checking Exhaust System.........................................20
Checking Clutch Fluid Level and Leaks ....................20
Checking Clutch System ...........................................20Checking M/T Oil Level and Leaks ...........................20
Changing M/T Oil.......................................................20
Checking Water Entry ................................................21
Checking Transfer Fluid Level ...................................21
Changing Transfer Fluid ............................................21
Checking Propeller Shaft ...........................................21
Greasing Nipples of Propeller Shafts ........................21
Checking Differential Gear Oil ...................................22
Changing Differential Gear Oil ..................................22
Checking Front Wheel Bearing Grease ....................22
Repacking Front Wheel Bearing and Axle Joint
Grease .......................................................................23
Checking Free-running Hub Grease .........................23
Checking Water Entry in Knuckle Flange..................23
Checking Brake Fluid Level and Leaks.....................23
Checking Brake System ............................................24
Changing Brake Fluid ................................................24
Checking Brake Booster, Vacuum Hoses,
Connections and Check Valve ..................................24
Checking Disc Brake .................................................24
Balancing Wheels ......................................................25
Tire Rotation ..............................................................25
Checking Power Steering Fluid and Lines ................26
Checking Steering Damper .......................................26
Checking Steering Gear Box and Linkage ................26
Lubricating Locks, Hinges and Hood Latches...........27
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters...............................................27
Checking Body Corrosion ..........................................28
SERVICE DATA AND SPECIFICATIONS (SDS)..........29
Engine Maintenance ..................................................29
Chassis and Body Maintenance ................................29
MA

Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for speci®cations.
UNDER HOOD Ð engine off
hRadiator coolant level and coolant hose connec-
tions for leaks
hBattery ¯uid level, speci®c gravity and condi-
tions of battery terminals
hDrive belts tension
hFuel ®lter for water or dusts, and fuel lines and
connections for leaks
hEngine oil level and oil leaks
hClutch and brake reservoir ¯uid level and ¯uid
lines for leaks
hWindshield and rear window washer and head-
lamp cleaner reservoir ¯uid level
hPower steering reservoir ¯uid level and hose
connections for leaks
ON INSIDE AND OUTSIDE
hXRemove front spring/strut spacer (If applicable)
hOperation of all instruments, gauges, lights and
accessories
hOperation of horn(s), wiper and washer
hSteering lock for operation
hCheck air conditioner for gas leaks
hFront and rear seats, and seat belts for opera-
tion
hAll moldings, trims and ®ttings for ®t and align-
ment
hAll windows for operation and alignment
hHood, trunk lid, door panels for ®t and alignment
hLatches, keys and locks for operation
hWeatherstrips for adhesion and ®t
hHeadlamp aiming
hTighten wheel nuts (Inc. inner nuts if applicable)
hTire pressure (Inc. spare tire)
hCheck front wheels for toe-in
hInstall clock/voltmeter/room lamp fuse (If appli-
cable)
h
XInstall deodorizing ®lter to air puri®er (If appli-
cable)
h
XRemove wiper blade protectors (If applicable)
UNDER BODY
hManual transmission/transaxle gear oil, transfer
¯uid and differential gear oil level
hBrake and fuel lines and oil/¯uid reservoirs for
leaks
hTighten bolts and nuts of steering linkage and
gear box, suspension, propeller shafts and drive
shafts
h
XTighten rear body bolts and nuts (Models with
wooden bed only)
ROAD TEST
hClutch operation
hParking brake operation
hService brake operation
hAutomatic transmission/transaxle shift timing
and kickdown
hSteering control and returnability
hEngine performance
hSqueaks and rattles
ENGINE OPERATING AND HOT
hAdjust idle mixture and speed (and ignition tim-
ing*1)
hAutomatic transmission/transaxle ¯uid level
hEngine idling and stop knob operation (Diesel
only)
FINAL INSPECTION
hInstall necessary parts (outside mirror, wheel
covers, seat belts, mat, carpet or mud ¯aps)
hInspect for interior and exterior metal and paint
damage
hCheck for spare tire, jack, tools (wheel chock),
and literature
hWash, clean interior and exterior
*1: Not required on models with a direct ignition system
h
X: Not applicable to this model.
PRE-DELIVERY INSPECTION ITEMS
MA-2

General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them.
Item Reference pages
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise
speci®ed.
TiresCheck the pressure with a gauge periodically when at a service station, including the
spare, and adjust to the speci®ed pressure if necessary. Check carefully for damage, cuts or
excessive wear.Ð
Windshield wiper bladesCheck for cracks or wear if they do not wipe properly. Ð
Doors and engine hoodCheck that all doors, the engine hood, the trunk lid and back door
operate properly. Also ensure that all latches lock securely. Lubricate hinges, latches, rollers and
links if necessary. Make sure that the secondary latch keeps the hood from opening when the
primary latch is released.
When driving in areas using road salt or other corrosive materials, check for lubrication fre-
quently.MA-27
Tire rotationTires should be rotated every 5,000 km (3,000 miles) for 4WD models. MA-25
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when per-
forming periodic maintenance, cleaning the vehicle, etc.
LightsMake sure that the headlights, stop lights, tail lights, turn signal lights, and other lights
are all operating properly and installed securely. Also check headlight aim.Ð
Warning lights and chimesMake sure that all warning lights and chimes are operating prop-
erly.Ð
Steering wheelCheck for change in the steering conditions, such as excessive free play, hard
steering or strange noises.
Free play: Less than 35 mm (1.38 in)Ð
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the belt webbing for
cuts, fraying, wear or damage.MA-27
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e.g. each time you check the
engine oil or refuel.
Windshield washer ¯uidCheck that there is adequate ¯uid in the tank. Ð
Engine coolant levelCheck the coolant level when the engine is cold. MA-14, 15
Engine oil levelCheck the level after parking the vehicle on a level spot and turning off the
engine.MA-13, 14
Brake and clutch ¯uid levelMake sure that the brake and clutch ¯uid levels are between the
``MAX'' and ``MIN'' lines on the reservoir.MA-20, 23
BatteryCheck the ¯uid level in each cell. It should be between the ``MAX'' and ``MIN'' lines. Ð
GENERAL MAINTENANCE
MA-3

Chassis and Body Services
Annual driving distance below 30,000 km (18,000 miles)
Abbreviations: R = Replace, I = Inspect, and correct or replace as necessary, L = Lubricate,T=Tighten.
[ ]: At the speci®ed mileage only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles) or months,
whichever comes ®rst.km x 1,000 10 20 30 40 50 60 70 80 90
(Miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54)
Months 6 12 18 24 30 36 42 48 54
CHASSIS AND BODY Underhood and under vehicle
Brake & clutch ¯uid (For level & leaks).I I I I MA-23, 20
Brake ¯uid.R R MA-24
Brake booster vacuum hoses, connections & check valve I I MA-24
Power steering ¯uid & lines (For level & leaks) I I I I MA-26
Brake & clutch systemsI I I I MA-24, 20
Manual transmission oil (For leaks) I I I I MA-20
Manual transmission oil[R] MA-20
Transfer ¯uidI I R I MA-21
Limited slip differential (LSD) gear oil (For level & leaks).*1 I I R I MA-22
Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system.I I I I MA-26, 20 *2
Greasing points of propeller shaftLLLLMA-21
Drive shafts & steering damper.IIII *3
Body mounting bolts & nutsTTTT *4
Outside and Inside
Wheel alignment (If necessary, rotate & balance wheels) I I I I MA-25, *5
Brake pads, discs & other brake components.I I I I MA-24
Front wheel bearing grease I R I R MA-22
Axle joint in knuckle ¯angeL L MA-23
Free running hub greaseI I I I MA-23
Headlamp aimingIIII *6
Foot brake, parking brake & clutch (For free play, stroke & operation) I I I I *7
Ventilation air ®lterRRR*8
Body corrosionAnnually MA-28
Air bag systemSee NOTE (1) *9
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) Maintenance items with ``.'' should be performed more frequently according to ``Maintenance Under Severe Driv-
ing Conditions''.
*1: Including differential gear with differential lock
*2: ``Front Axle and Front Suspension Parts'' in FA section, ``Rear Axle and Rear Suspension Parts'' in RA section
*3: ``FRONT AXLE Ð Drive Shaft'' in FA section
*4: ``CAB BODY'' in BT section
*5: ``Front Wheel Alignment'' in FA section
*6: ``Aiming Adjustment'' in EL section
*7: ``Brake Pedal and Bracket'' in BR section, ``Adjusting Clutch Pedal'' in CL section
*8: ``Ventilation air ®lter'' in HA section
*9: ``Maintenance Items'' in RS section
PERIODIC MAINTENANCE
MA-6

Annual driving distance over 30,000 km (18,000 miles)
Abbreviations: R = Replace. I = Inspect, and correct or replace as necessary, L = Lubricate,T=Tighten.
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page km x 1,000 10 20 30 40 50 60 70 80 90
(Miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54)
CHASSIS AND BODY Underhood and under vehicle
Brake & clutch ¯uid (For level & leaks).I I I MA-23, 20
Brake ¯uid.R MA-24
Brake booster vacuum hoses, connections & check valve I MA-24
Power steering ¯uid & lines (For level & leaks) I I I MA-26
Brake & clutch systemsI I I MA-24, 20
Manual transmission oil (For leaks) I I I MA-20
Manual transmission oilR MA-20
Transfer ¯uidI R I MA-21
Limited slip differential (LSD) gear oil (For level & leaks).*1 I R I MA-22
Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system.I I I MA-26, 20 *2
Geasing points of propeller shaft L L L MA-21
Drive shafts & steering damper.III*3
Body mounting bolts & nutsTTT*4
Outside and Inside
Wheel alignment (If necessary, rotate & balance wheels) I I I MA-25, *5
Brake pads, discs & other brake components.I I I MA-24
Front wheel bearing greaseI R I MA-22
Axle joint in knuckle ¯angeL MA-23
Free running hub greaseI I I MA-23
Headlamp aimingIII*6
Foot brake, parking brake & clutch (For free play, stroke & operation) I I I *7
Ventilation air ®lterRRR*8
Body corrosionAnnually MA-28
Air bag systemSee NOTE (1) *9
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) Maintenance items with ``.'' should be performed more frequently according to ``Maintenance Under Severe Driv-
ing Conditions''.
*1: Including differential gear with differential lock
*2: ``Front Axle and Front Suspension Parts'' in FA section, ``Rear Axle and Rear Suspension Parts'' in RA section
*3: ``FRONT AXLE Ð Drive Shaft'' in FA section
*4: ``CAB BODY'' in BT section
*5: ``Front Wheel Alignment'' in FA section
*6: ``Aiming Adjustment'' in EL section
*7: ``Brake Pedal and Bracket'' in BR section, ``Adjusting Clutch Pedal'' in CL section
*8: ``Ventilation air ®lter'' in HA section
*9: ``Maintenance Items'' in RS section
PERIODIC MAINTENANCE
Chassis and Body Services (Cont'd)
MA-7

Maintenance Under Severe Driving Conditions
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer or caravan
D Ð Extensive idling
E Ð Driving in extremely adverse weather condi-
tions or in areas where ambient temperatures
are either extremely low or extremely high
F Ð Driving in high humidity areas or in mountain-
ous areasG Ð Driving in areas using salt or other corrosive
materials
H Ð Driving on rough and/or muddy roads or in
the desert
I Ð Driving with frequent use of braking or in
mountainous areas
J Ð Frequent driving in water
Maintenance operation: Check = Check and correct or replace as necessary.
Driving
conditionMaintenance
itemMaintenance
operationMaintenance
interval
Reference
page Annual driving distance
below 30,000 km
(18,000 miles)over 30,000 km
(18,000 miles)
ABCD......Engine oil & oil ®lter
ReplaceEvery 3 months or
5,000 km (3,000
miles)Every 5,000 km
(3,000 miles)MA-13, 14
A.........Aircleaner ®lter Viscous paper type
ReplaceEvery 30,000 km
(18,000 miles) or
18 monthsEvery 30,000 km
(18,000 miles)MA-18
A...E.....Fuel ®lter
ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsEvery 30,000 km
(18,000 miles)MA-16
.....F....Brake ¯uid
ReplaceMA-24
..C....H..Limited slip differential (LSD) gear oil*3
ReplaceEvery 30,000 km
(18,000 miles) or
18 monthsEvery 30,000 km
(18,000 miles)MA-22
......GH..Steering gear & linkage, axle & suspension parts &
propeller shaft & exhaust systemCheck
Every 10,000 km
(6,000 miles) or 6
monthsEvery 15,000 km
(9,000 miles)MA-26, 21,
23 *1
......GH.JGreasing points of propeller shafts Lubricate MA-21
..C....H..Drive shafts & steering damper Check *1
A.C...GHI.Brake pads, discs & other brake components Check MA-24
.........JFront wheel bearing grease & free-running hub grease Check *2, MA-23
*1: ``Front Axle and Front Suspension Parts'' in FA section, ``Rear Axle and Rear Suspension'' in RA section
*2: ``Front Wheel Alignment'' in FA section
*3: Including differential gear with differential lock
Maintenance for off-road driving
Whenever you drive off-road through sand, mud or water as deep as the wheel hub, more frequent mainte-
nance may be required of the following items:
mBrake pads and discs
mBrake lining and drums
mBrake lines and hoses
mWheel bearing grease and free-running hub grease
mDifferential, transmission and transfer oil
mSteering linkage
mPropeller shafts and front drive shafts
mAir cleaner ®lter
mClutch housing (Check water entry. Refer to MA-21.)
PERIODIC MAINTENANCE
MA-8

4. Check oil level.
5. Start engine. Check area around drain plug and oil ®lter for any
sign of oil leakage.
6. Run engine for a few minutes, then turn it off. After several
minutes check oil level.
Changing Engine Oil Filter
1. Remove oil ®lter with Tool.
WARNING:
Be careful not to burn yourself, as the engine and engine oil
are hot.
2. Clean oil ®lter mounting surface on cylinder block. Coat rubber
seal of new oil ®lter with engine oil.
3. Screw in the oil ®lter until a slight resistance is felt, then tighten
an additional 2/3 of a turn.
4. Add engine oil.
Refer to Changing Engine Oil.
+Clean excess oil from engine.
Changing Engine Coolant
WARNING:
To avoid the danger of being scalded, never change the cool-
ant when the engine is hot.
ÐDRAINING ENGINE COOLANTÐ
1. Move heater TEMP control knob all the way to HOT.
2. Open radiator drain plug at the bottom of radiator.
3. Remove radiator ®ller cap.
Remove reservoir tank, drain coolant, then clean reservoir tank.
Install it temporarily.
+Be careful not to allow coolant to contact drive belts.
SMA999C
SMA001D
SMA010
SMA972C
SMA002D
ENGINE MAINTENANCE
Changing Engine Oil (Cont'd)
MA-14

4. Remove cylinder block drain plug located at left rear of cylin-
der block.
5. Drain coolant and install reservoir tank, cylinder block drain
plug and radiator drain plug.
6. Fill radiator with water and warm up engine.
7. Stop engine and wait until it cools down.
8. Repeat step 2 through step 7 two or three times.
9. Drain water.
ÐREFILLING ENGINE COOLANTÐ
10. Install reservoir tank, radiator drain plug, and cylinder block
drain plugs.
+Apply sealant to the thread of cylinder block drain plug.
Cylinder block drain plug:
:34-44Nzm (3.5 - 4.5 kg-m, 25 - 33 ft-lb)
11. Fill radiator and reservoir tank with coolant up to the MAX level
and install radiator cap.
For coolant mixture ratio, refer to MA-11.
Coolant capacity (With reservoir tank):!(Imp qt)
RHD models
Without rear heater 11.8 (10-3/8)
With rear heater 12.9 (11-3/8)
LHD models
Without rear heater 11.6 (10-1/4)
With rear heater 12.7 (11-1/8)
Reservoir tank capacity (for MAX level):
1.2!(1-1/8 Imp qt)
Pour coolant through coolant ®ller neck slowly to allow air in
system to escape.
12. Warm up engine to normal operating temperature.
13. Run engine at 2,000 rpm for 10 seconds and return to idle
speed.
+Repeat 2 or 3 times.
Watch coolant temperature gauge so as not to overheat the
engine.
14. Stop engine and cool it down.
+Cool down using a fan to reduce the time.
15. Remove the radiator ®ller cap and check coolant level.
+If necessary, re®ll radiator up to ®ller neck with coolant.
16. Re®ll reservoir tank to Max line with coolant.
17. Repeat step 12 through step 16 two or more times.
18. Warm up engine, and check for sound of coolant ¯ow while
running engine from idle up to 2,000 rpm with heater tempera-
ture control set at several positions between COOL and HOT.
+Sound may be noticeable at heater water cock.
19. If sound is heard, bleed air from cooling system by repeating
steps 12 through 16 until coolant level no longer drops.
+Clean excess coolant from engine.
SMA003D
SMA182B
SMA412B
SMA004D
ENGINE MAINTENANCE
Changing Engine Coolant (Cont'd)
MA-15

Checking Differential Gear Oil
1. Check differential carrier for oil leakage.
2. Check oil level.Filler plug:
:59-98N zm (6 - 10 kg-m, 43 - 72 ft-lb)
Changing Differential Gear Oil
Oil capacity:
Front5.4 liters (9-1/2 Imp pt)
Rear H233B (Without diff. lock) 2.4 liters(4-1/4 Imppt)
H233B (With diff. lock) 3.0 liters (5-1/4 Imp pt)
H260 (Without diff. lock) 4.7 liters (8-1/4 Imp pt)
H260 (With diff. lock) 3.7 liters (6-1/2 Imp pt)
Drain plug:
:59-98N zm (6 - 10 kg-m, 43 - 72 ft-lb)
Limited-slip differential gear
+ Use only approved or recommended limited-slip differential
gear oil.
+ Limited-slip differential identi®cation.
(1) Lift both rear wheels off the ground.
(2) Turn one rear wheel by hand.
(3) If both rear wheels turn in the same direction simultaneously, vehicle is equipped with limited-slip differential.
Checking Front Wheel Bearing Grease
+Check that wheel bearings operate smoothly.
+ Check front wheel bearings for grease leakage and water or
dust entry.
+ Replace front wheel bearings or front wheel bearing grease if
wheel bearings do not turn smoothly.
SMA944B
Grease nipples
Rear
SMA108-A
Filler plug
Fill to this
level
SMA109-A
Drain plug
CHASSIS AND BODY MAINTENANCE
MA-22

Lubricating Locks, Hinges and Hood Latches
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters
SMA994C
SMA995C
CHASSIS AND BODY MAINTENANCE
MA-27