front NISSAN PATROL 1998 Y61 / 5.G Propeller Shaft And Differential Carrier User Guide

Differential Carrier
1. Press-®t front and rear bearing outer races with Tools.
Tool number:
j
AST30611000
j
BST30621000 (front differential)
or suitable pipe
j
CST30701000
CAUTION:
Do not damage roller side face.
2. Select drive pinion height adjusting washer. Refer to ADJUST-
MENT (PD-27).
3. Install drive pinion height adjusting washer in drive pinion, and
press-®t pinion rear bearing inner cone in it, with press and
Tool.
Tool number: ST30911000
4. Place pinion front bearing inner cone in gear carrier.
5. Apply multi-purpose grease to cavity at sealing lips of oil seal.
Install front oil seal.
Tool number:
j
AST30720000
j
BKV38102510
SPD580
SPD377
SPD581
SPD451A
ASSEMBLY
PD-33

6. Install drive pinion bearing spacer, pinion bearing adjusting
shim and drive pinion in gear carrier.
7. Insert companion ¯ange into drive pinion by tapping the com-
panion ¯ange with a soft hammer.
8. Tighten pinion nut to the speci®ed torque.
The threaded portion of drive pinion and pinion nut should be
free from oil or grease.
Tool number: KV38104700
9. Turn drive pinion in both directions several times, and measure
pinion bearing preload.
Tool number: ST3127S000
Pinion bearing preload (with front oil seal):
1.4 - 1.7 Nzm (14 - 17 kg-cm, 12 - 15 in-lb)
If preload is out of speci®cation, adjust the thickness of spacer and
shim combination by replacing shim and spacer with thinner one.
+Start from the combination of thickest spacer and shim.
+Combine each spacer and shim thickness one by one until the
correct speci®cation are achieved.
Drive pinion bearing preload adjusting spacer and
shim:
Refer to SDS (PD-51).
SPD935-A
SPD697
SPD040
SPD149
ASSEMBLY
Differential Carrier (Cont'd)
PD-34

10. Install differential case assembly with side bearing outer races
into gear carrier.
11. Position side bearing adjusters on gear carrier with threads
properly engaged; screw in adjusters lightly at this stage of
assembly.
Tool number:
ST32580000
12. Align mark on bearing cap with that on gear carrier and install
bearing cap on gear carrier.
+Do not tighten at this point to allow further tightening of side
bearing adjusters.
13. Tighten both right and left side bearing adjusters alternately and
measure ring gear backlash and total preload at the same time.
Adjust right and left side bearing adjusters by tightening them
alternately so that proper ring gear backlash and total preload
can be obtained.
Ring gear-to-drive pinion backlash:
0.15 - 0.20 mm (0.0059 - 0.0079 in)
+When checking preload, turn drive pinion in both direc-
tions several times to set bearing rollers.
Tool number: ST3127S000
Total preload (with front oil seal):
Drive pinion bearing
New parts
1.7 - 2.5 Nzm (17 - 25 kg-cm, 15 - 22 in-lb)
Used parts
1.5 - 1.7 Nzm (15 - 17 kg-cm, 13 - 15 in-lb)
PD383
SPD684
SPD265
SPD246
SPD149
ASSEMBLY
Differential Carrier (Cont'd)
PD-35

DIFFERENTIAL LOCK CONTROL UNIT CHECK
On-vehicle check
Be sure that vehicle is in 4WD.
Operate vehicle at a speed less than 7 km/h (4 MPH) or
when stopping.
Turn differential lock switch ON.
Ensure differential lock indicator lamp is on.
Ye s
cNo
Malfunction is in system other than differential lock con-
trol unit, speed sensor. Check and correct.
Turn differential lock switch OFF while driving vehicle at
speed less than 7 km/h (4 MPH) or when stopping.
Drive vehicle at speed greater than 7 km/h (4 MPH) and
turn differential lock switch ON.
Ensure differential lock indicator lamp is on.
No
cYe s
When speed sensor functions, differential lock control
unit functions improperly.
Differential lock control unit is functioning properly.Check differential lock control unit.
Unit check
1. Ensure that wiring to differential lock control unit is correct and
that the unit is properly connected to power supply.
2. Place vehicle on a safety stand properly. Ensure that the front
and rear wheels rotate freely.
3. Check output voltage of differential lock at solenoid-2 connec-
tor.
+Vehicle speed less than 7 km/h (4 MPH) on speedometer
Power supply: Approximately 12V
+Vehicle speed greater than 7 km/h (4 MPH) on speedometer
Output voltage: Approximately 0V
SPD445A
.
.
.
.
.
.
..
DIFFERENTIAL LOCK
Electrical Components Inspection (Cont'd)
PD-50

Propeller Shaft
GENERAL SPECIFICATIONS
Front propeller shaft
Applied model RD28 Engine MT models
Propeller shaft model 2F80B
Number of joints 2
Type of journal bearing Solid (Disassembly type)
Coupling type with trans-
missionFlange type
Distance between yokes
mm (in)73 (2.87)
Shaft length (Spider-to-
spider) mm (in)832 (32.76)
Shaft outer diameter
mm (in)50.8 (2.000)
Rear propeller shaft
Applied model
Engine RD28
Transmission M/T
Body Hardtop Wagon
Propeller shaft model 2F100H 2F80B
Number of joints 2
Type of journal bearing Solid (Disassembly type)
Coupling type with trans-
missionFlange type
Distance between yokes
mm (in)94 (3.70) 73 (2.87)
Shaft length (Spider-to-
spider) mm (in)440 (17.32) 1,033 (40.67)
Shaft outer diameter
mm (in)57 (2.24) 89.6 (3.528)
INSPECTION AND ADJUSTMENT
Service data
Propeller shaft model 2F80B, 2F100H
Propeller shaft runout limit
mm (in)0.6 (0.024)
Journal axial play mm (in) 0.02 (0.0008)
Available snap rings
2F80B
Thickness mm (in) Color Part number
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400
2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C9400
2.11 (0.0831) Blue 37150-C9400
2.14 (0.0843) Light brown 37151-C9400
2.17 (0.0854) Black 37152-C9400
2.20 (0.0866) Black 37153-C9400
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-51

2F100H
Thickness mm (in) Color Part number1.95 (0.0768) White 37146-61502
1.98 (0.0780) Yellow 37147-61502
2.01 (0.0791) Red 37148-61502
2.04 (0.0803) Green 37149-61502
2.07 (0.0815) Blue 37150-61502
2.10 (0.0827) Light Brown 37151-61502
2.13 (0.0839) Pink 37146-61503
2.16 (0.0850) Gold 37147-61503
2.19 (0.0862) Black 37148-61503
2.22 (0.0874) Color less 37149-61503
Final Drive
GENERAL SPECIFICATIONS
Body type Wagon Hardtop
Engine RD28ETi
Transmission M/T
Front ®nal drive [All] Standard
H233B
2-pinion
Gear ratio 4.625 4.625
Number of teeth (Ring
gear/drive pinion) 37/8 37/8
Oil capacity (Approx.) !(Imp pt) 5.4 (9-1/2)
Rear ®nal drive
[Grade] Optional Standard Standard Optional
H233B H233B
Diff. lock 4 pinion 4 pinion Diff. lock
Gear ratio 4.625 4.625
Number of teeth (Ring
gear/drive pinion) 37/8 37/8
Oil capacity
(Approx.) !(Imp pt) Without diff.
lock 2.4 (4

-1/4)2.4 (4-1/4)

With diff.lock 3.0 (5-1/4) 3.0 (5-1/4)
With LSD model
Body type Wagon Hardtop
Engine RD28ETi
Transmission All M/T
Rear ®nal drive
[Grade] H233B
LSD
Gear ratio 4,625
Number of teeth
(ring gear/drive
pinion) 37/8
Oil capacity
(Approx.) !(Imp pt) 2.1 (3-3/4)
INSPECTION AND ADJUSTMENT
Ring gear runout
Ring gear runout limit mm (in) 0.08 (0.0031)
Side gear adjustment (without LSD)
Side gear backlash
(Clearance between side gear to
differential case) mm (in) 0.15 - 0.20 (0.0059 - 0.0079)
Available side gear thrust washers
Thickness mm (in) Part number 1.75 (0.0689)
1.80 (0.0709)
1.85 (0.0728) 38424-T5000
38424-T5001
38424-T5002
SERVICE DATA AND SPECIFICATIONS (SDS)
Propeller Shaft (Cont'd)
PD-52

Ð Additional service for LSD model Ð
Differential torque adjustment
Differential torque
Nzm (kg-m, ft-lb)108 - 137
(11 - 14, 80 - 101)
Number of discs and plates
Friction disc
Friction plate
Spring plate4
4
4
Wear limit of plate and disc
mm (in)0.1 (0.004)
Allowable warpage of friction disc
and plate mm (in)0.08 (0.0031)
Available discs and plates
Part name Thickness mm (in) Part number
Friction disc1.48 - 1.52
(0.0583 - 0.0598)38433-C6000
(Standard type)
1.58 - 1.62
(0.0622 - 0.0638)38433-C6001
(Adjusting type)
Friction plate1.48 - 1.52
(0.0583 - 0.0598)38432-C6000
Spring disc1.48 - 1.52
(0.0583 - 0.0598)38436-C6000
Spring plate1.48 - 1.52
(0.0583 - 0.0598)38435-C6010
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
2.58 (0.1016)
2.61 (0.1028)
2.64 (0.1039)
2.67 (0.1051)
2.70 (0.1063)
2.73 (0.1075)
2.76 (0.1087)
2.79 (0.1098)
2.82 (0.1110)
2.85 (0.1122)
2.88 (0.1134)
2.91 (0.1146)
2.94 (0.1157)
2.97 (0.1169)
3.00 (0.1181)
3.03 (0.1193)
3.06 (0.1205)
3.09 (0.1217)
3.12 (0.1228)
3.15 (0.1240)
3.18 (0.1252)
3.21 (0.1264)
3.24 (0.1276)
3.27 (0.1287)
3.30 (0.1299)
3.33 (0.1311)
3.36 (0.1323)
3.39 (0.1335)
3.42 (0.1346)
3.45 (0.1358)
3.48 (0.1370)
3.51 (0.1382)
3.54 (0.1394)
3.57 (0.1406)
3.60 (0.1417)
3.63 (0.1429)
3.66 (0.1441)38151-01J00
38151-01J01
38151-01J02
38151-01J03
38151-01J04
38151-01J05
38151-01J06
38151-01J07
38151-01J08
38151-01J09
38151-01J10
38151-01J11
38151-01J12
38151-01J13
38151-01J14
38151-01J15
38151-01J16
38151-01J17
38151-01J18
38151-01J19
38151-01J60
38151-01J61
38151-01J62
38151-01J63
38151-01J64
38151-01J65
38151-01J66
38151-01J67
38151-01J68
38151-01J69
38151-01J70
38151-01J71
38151-01J72
38151-01J73
38151-01J74
38151-01J75
38151-01J76
Drive pinion preload adjustment
Drive pinion bearing preload adjust-
ing methodAdjusting shim and spacer
Drive pinion preload
Nzm (kg-cm, in-lb)
With front oil seal1.4 - 1.7
(14 - 17, 12 - 15)
Without front oil seal1.2 - 1.5
(12 - 15, 10 - 13)
Available drive pinion preload adjusting shims
Thickness mm (in) Part number
2.31 (0.0909)
2.33 (0.0917)
2.35 (0.0925)
2.37 (0.0933)
2.39 (0.0941)
2.41 (0.0949)
2.43 (0.0957)
2.45 (0.0965)
2.47 (0.0972)
2.49 (0.0980)
2.51 (0.0988)
2.53 (0.0996)
2.55 (0.1004)
2.57 (0.1012)
2.59 (0.1020)38125-82100
38126-82100
38127-82100
38128-82100
38129-82100
38130-82100
38131-82100
38132-82100
38133-82100
38134-82100
38135-82100
38136-82100
38137-82100
38138-82100
38139-82100
Available drive pinion preload adjusting spacers
Length mm (in) Part number
4.50 (0.1772)
4.75 (0.1870)
5.00 (0.1969)
5.25 (0.2067)
5.50 (0.2165)38165-76000
38166-76000
38167-76000
38166-01J00
38166-01J10
Total preload adjustment
Total preload
Nzm (kg-cm, in-lb)
With front oil sealDrive pinion
bearingNew1.7 - 2.5
(17 - 25, 15 - 22)
Old1.5 - 1.7
(15 - 17, 13 - 15)
Ring gear backlash mm (in)0.15 - 0.20
(0.0059 - 0.0079)
Side bearing adjusting method Side adjuster
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-53