steering wheel NISSAN PICK-UP 1998 Repair Manual

Supplemental Restraint System (SRS) ``AIR
BAG'' (4WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of air bag
module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring harness
and spiral cable. Information necessary to service the system safely is included in theRS sectionof this
Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or for the complete harness, for easy identification.
Supplemental Restraint System (SRS) ``AIR
BAG'' (2WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air
bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp and spiral
cable. Information necessary to service the system safely is included in theRS sectionof this Service
Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS.
Precautions for Brake System
lUse brake fluid DOT 3 or DOT 4*1.
lNever reuse drained brake fluid.
lBe careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
painted areas, wash it away with water immediately.
lTo clean master cylinder parts, disc brake caliper parts
or wheel cylinder parts, use clean brake fluid.
lNever use mineral oils such as gasoline or kerosene.
They will ruin rubber parts of the hydraulic system.
lUse flare nut wrench when removing and installing brake
tubes.
lAlways torque brake lines when installing.
WARNING:
lClean brakes with a vacuum dust collector to minimize
the hazard of airborne materials.
*1: Refer to MA section (``Fluids and Lubricants'', ``RECOM-
MENDED FLUIDS AND LUBRICANTS'').
SBR820BA
PRECAUTIONS AND PREPARATION
BR-1

Purpose
The Anti-Lock Brake System (ABS) consists of electronic and hydraulic components. It allows for control of
braking force so locking of the wheels can be avoided.
The ABS:
1) Improves proper tracking performance through steering wheel operation.
2) Eases obstacle avoidance through steering wheel operation.
3) Improves vehicle stability.
Operation
lWhen the vehicle speed is less than 10 km/h (6 MPH) this system does not work.
lThe Anti-Lock Brake System (ABS) has a self-test function. The system turns on the ABS warning lamp
for 1 second each time the ignition switch is turned ``ON''. After the engine is started, the ABS warning
lamp turns off. The system performs a test the first time the vehicle reaches 6 km/h (4 MPH). A
mechanical noise may be heard as the ABS performs this self-test. This is a normal part of the self-test
feature. If a malfunction is found during this check, the ABS warning lamp will stay on.
lWhile driving, a mechanical noise may be heard during ABS operation. This is a normal condition.
ABS Hydraulic Circuit
V1Inlet solenoid valve
V2Outlet solenoid valve
V3Pump
V4Motor
V5Inlet valve
V6Outlet valve
V7Bypass check valve
V8Damper
SBR316E
ANTI-LOCK BRAKE SYSTEM
BR-32

Service Notice
lWhen removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
lHandle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
lApply sealing compound where necessary when installing parts.
lWhen applying sealing compound, be careful that the sealing compound does not protrude from parts.
lWhen replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust
prevention measures.
Supplemental Restraint System (SRS) ``AIR
BAG'' (4WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of air bag
module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring harness
and spiral cable. Information necessary to service the system safely is included in theRS sectionof this
Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or for the complete harness, for easy identification.
Supplemental Restraint System (SRS) ``AIR
BAG'' (2WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of air bag
module (located in the center of the steering wheel), diagnosis sensor unit, warning lamp, wiring harness
and spiral cable. Information necessary to service the system safely is included in theRS sectionof this
Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual.
PRECAUTIONS
BT-1

CAUTION:
lDisconnect both terminals from battery in advance.
lDisconnect air bag module connector in advance.
lBe careful not to scratch finishers and other parts.
lNever tamper with or force air bag lid open, as this may adversely affect air bag performance.
REMOVAL Ð Instrument panel assembly
Instrument panel assemblyCombination meterAudio controlHeater and A/C
controlConsole box
Remove driver's air bag module and steering wheel.
Refer to ``SUPPLEMENTAL RESTRAINT SYSTEM'' in RS section for
details.
V1Steering column coverlRemove screws.
V2Instrument lower panel driver sidelRemove screws.
V3Cluster lid AlRemove screws.
V4Combination meterlRemove screws, then disconnect harness connectors.
V5Glove box assemblylRemove screws and pins.
V6Instrument lower panel passenger sidelRemove screw.
Remove ashtray.
V7Cluster lid ClRemove screws, then disconnect harness connectors.
V8Audio and deck pocketlRemove screws, then disconnect harness connectors.
V9Heater and A/C controllRemove mask and screws.lDisconnect temperature control cable and harness connectors.
V10Instrument stay cover lower centerlRemove screws.
V11Instrument lower panel centerlRemove screws.
V12Ventilator grille driver sidelRemove screw.
V13Defroster grille
Front pillar garnish
Refer to ``Side and Floor Trim'' in ``INTERIOR
TRIM'' for details, BT-15.
V14Instrument panel assemblylRemove screws and bolts.
V15Center consolelRemove screws.
INSTRUMENT PANEL
BT-12

Commercial Service Tool
FOR KA ENGINE MODELS
Tool name Description
Fuel filler cap adapter
NT653
Checking fuel tank vacuum relief valve opening
pressure
Supplemental Restraint System (SRS) ``AIR
BAG'' (4WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air
bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring har-
ness and spiral cable. Information necessary to service the system safely is included in theRS sectionof
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or for the complete harness, for easy identification.
Supplemental Restraint System (SRS) ``AIR
BAG'' (2WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air
bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring har-
ness and spiral cable. Information necessary to service the system safely is included in theRS sectionof
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS.
PRECAUTIONS AND PREPARATION
EC-4

FUNCTION TEST
ITEMCONDITION JUDGEMENT CHECK ITEM (REMEDY)
PW/ST SIGNAL
CIRCUIT
lIgnition switch: ON
(Engine running)
lPower steering oil pressure switch
circuit is tested when steering
wheel is rotated fully and then set
to a straight line running position.Locked position ONlHarness and connector
lPower steering oil pressure switch
lPower steering oil pump
Neutral position OFF
SWRL CONT S/V
CIRCUIT
lIgnition switch: ON
(Engine stopped)
lSwirl control valve control sole-
noid valve circuit is tested by
checking solenoid valve operating
sound.The solenoid valve makes an
operating sound every 3 sec-
onds.
lHarness and connector
lSolenoid valve
lSwirl control valve
lVacuum hose
VEHICLE SPEED
SEN CKT
lVehicle speed sensor circuit is
tested when vehicle is running at
a speed of 10 km/h (6 MPH) or
higher.Vehicle speed sensor input
signal is greater than 4 km/h
(2 MPH).lHarness and connector
lVehicle speed sensor
lSpeedometer
IGN TIMING ADJ
lAfter warming up, idle the engine.
lIgnition timing is checked by read-
ing ignition timing with a timing
light and checking whether it
agrees with specifications.The timing light indicates the
same value on the screen.
lAdjust ignition timing (by moving
camshaft position sensor or
distributor)
lCamshaft position sensor drive
mechanism
MIXTURE RATIO
TEST
lAir-fuel ratio feedback circuit
(injection system, ignition system,
vacuum system, etc.) is tested by
examining the heated oxygen
sensor output at 2,000 rpm under
non-loaded state.Heated oxygen sensor
COUNT: More than 5 times
during 10 seconds
lINJECTION SYS (Injector, fuel
pressure regulator, harness or
connector)
lIGNITION SYS (Spark plug,
ignition coil, power transistor
harness or connector)
lVACUUM SYS (Intake air leaks)
lHeated oxygen sensor circuit
lHeated oxygen sensor operation
lFuel pressure high or low
lMass air flow sensor
POWER BALANCE
lAfter warming up, idle the engine.
lInjector operation of each cylinder
is stopped one after another, and
resultant change in engine rota-
tion is examined to evaluate com-
bustion of each cylinder. (This is
only displayed for models where a
sequential multiport fuel injection
system is used.)Difference in engine speed is
greater than 25 rpm before
and after cutting off the injec-
tor of each cylinder.lInjector circuit (Injector, harness
or connector)
lIgnition circuit (Spark plug, igni-
tion coil, power transistor harness
or connector)
lCompression
lValve timing
IACV-AAC/V
SYSTEM
lAfter warming up, idle the engine.
lIACV-AAC valve system is tested
by detecting change in engine
speed when IACV-AAC valve
opening is changed to 0%, 20%
and 80%.Difference in engine speed is
greater than 150 rpm between
when valve opening is at 80%
and at 20%.
lHarness and connector
lIACV-AAC valve
lAir passage restriction between
air inlet and IACV-AAC valve
lIAS (Idle adjusting screw) adjust-
ment
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONKA
CONSULT (Cont'd)
EC-52

Basic Inspection
Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
lHeadlamp switch is OFF,
lAir conditioner switch is OFF,
lRear window defogger switch is OFF,
lSteering wheel is in the straight-ahead position, etc.
BEFORE STARTING
1. Check service records for any recent
repairs that may indicate a related
problem, or the current need for sched-
uled maintenance.
2. Open engine hood and check the fol-
lowing:
lHarness connectors for improper con-
nections
lVacuum hoses for splits, kinks, or
improper connections
lWiring for improper connections,
pinches, or cuts
CONNECT CONSULT TO THE
VEHICLE.
Connect ``CONSULT'' to the data link
connector for CONSULT and select
``ENGINE'' from the menu. Refer to
EC-45.
CHECK IGNITION TIMING.
1. Warm up engine sufficiently.
2. Select ``IGN TIMING ADJ'' in
``WORK SUPPORT'' mode.
3. Touch ``START''.
4. Check ignition timing at idle
using timing light.
Ignition timing:
10É 2É BTDC
----------------------------------------------------------------------------------------------------------------------------------OR----------------------------------------------------------------------------------------------------------------------------------
1. Warm up engine sufficiently.
2. Stop engine and disconnect
throttle position sensor sub-
harness connector.
3. Start engine.
4. Check ignition timing at idle
using timing light.
Ignition timing:
10É 2É BTDC
OK
cNG
Adjust ignition timing by
turning camshaft position
sensor.
VA
(Go to next page.)
SEF142I
SEF056UA
SEF555N
SEF148U
SEF284G
.
.
.
TROUBLE DIAGNOSIS Ð Basic InspectionKA
EC-58

CONSULT Reference Value in Data Monitor
Mode
Remarks:
lSpecification data are reference values.
lSpecification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data
in spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the
ECM according to the signals input from the camshaft position sensor and other ignition timing related sensors.
lIf the real-time diagnosis results are NG and the on board diagnostic system results are OK when diagnosing the mass air flow
sensor, first check to see if the fuel pump control circuit is normal.
MONITOR ITEM CONDITION SPECIFICATION
CMPScRPM (POS)
lTachometer: ConnectlRun engine and compare tachometer indication with the CONSULT value.Almost the same speed as the CON-
SULT value.
MAS AIR/FL SE
lEngine: After warming uplAir conditioner switch: ``OFF''lShift lever: Neutral positionlNo-loadIdle 1.3 - 1.7V
2,500 rpm 1.7 - 2.1V
COOLAN TEMP/S
lEngine: After warming up More than 70ÉC (158ÉF)
O2 SEN
lEngine: After warming up Maintaining engine speed at 2,000 rpm0 - 0.3V«0.6 - 1.0V
M/R F/C MNTRLEAN«RICH
Changes more than 5 times
during 10 seconds.
VHCL SPEED SE
lTurn drive wheels and compare speedometer indication with the CONSULT
valueAlmost the same speed as
the CONSULT value
BATTERY VOLT
lIgnition switch: ON (Engine stopped) 11 - 14V
THRTL POS SEN
lIgnition switch: ON
(Engine stopped)Throttle valve: fully closed 0.35 - 0.65V
Throttle valve: fully opened Approx. 4.0V
START SIGNAL
lIgnition switch: ON®START®ON OFF®ON®OFF
CLSD THL/POSI
lIgnition switch: ON
(Engine stopped)Throttle valve: Idle position ON
Throttle valve: Slightly open OFF
AIR COND SIG
lEngine: After warming up, idle the
engineAir conditioner switch: ``OFF'' OFF
Air conditioner switch: ``ON''
(Compressor operates.)ON
P/N POSI SW
lIgnition switch: ONShift lever: Neutral position ON
Except above OFF
PW/ST SIGNAL
lEngine: After warming up, idle the
engineSteering wheel in neutral position
(forward direction)OFF
The steering wheel is turned ON
TROUBLE DIAGNOSIS Ð General DescriptionKA
EC-64

TERMINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC voltage)
32 W/LVehicle speed
sensorIgnition switch ``ON''
Jack up all wheels and run engine at idle in
1st position.Varies from 0 to 5V
SEF068U
34 B/Y Start signalIgnition switch ``ON''
Approximately 0V
Ignition switch ``START''
BATTERY VOLTAGE
(11 - 14V)
35 L/BNeutral position
switchIgnition switch ``ON''
Neutral position0V
Ignition switch ``ON''
Except the above gear positionApproximately 5V
36 B/L Ignition switchIgnition switch ``OFF''
0V
Ignition switch ``ON''
BATTERY VOLTAGE
(11 - 14V)
37 PUThrottle position
sensor power sup-
plyIgnition switch ``ON''
Approximately 5V
38
47B/WPower supply for
ECMIgnition switch ``ON''
BATTERY VOLTAGE
(11 - 14V)
39 B ECCS groundEngine is running.
Idle speedEngine ground
41 YAir conditioner
switchEngine is running.
Both air conditioner switch and blower fan
switch are ``ON''. (Compressor operates.)Approximately 0V
Engine is running.
Air conditioner switch is ``OFF''.BATTERY VOLTAGE
(11 - 14V)
43 GPower steering oil
pressure switchEngine is running.
Steering wheel is being turned.0V
Engine is running.
Steering wheel is not being turned.Approximately 5V
46 GY/LPower supply
(Back-up)Ignition switch ``OFF''
BATTERY VOLTAGE
(11 - 14V)
48 B ECCS groundEngine is running.
Idle speedEngine ground
TROUBLE DIAGNOSIS Ð General DescriptionKA
ECM Terminals and Reference Value
(Cont'd)
EC-72

TERMINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC voltage)
101
103
110
112W/B
W/R
W/L
W/GInjector No. 1
Injector No. 3
Injector No. 2
Injector No. 4Engine is running.
(Warm-up condition)
Idle speedBATTERY VOLTAGE
(11 - 14V)
SEF069U
Engine is running.
Engine speed is 2,000 rpm.BATTERY VOLTAGE
(11 - 14V)
SEF070U
104 W/R Fuel pump relayIgnition switch ``ON''
For 5 seconds after turning ignition switch
``ON''
Engine is running.Approximately 1V
Ignition switch ``ON''
5 seconds after turning ignition switch ``ON''BATTERY VOLTAGE
(11 - 14V)
105 W/LEVAP canister
purge control
solenoid valveEngine is running.
(Warm-up condition)
Idle speedBATTERY VOLTAGE
(11 - 14V)
Engine is running.
(Warm-up condition)
Engine is above 3,800 rpm.Approximately 1V
107
108B/P ECCS groundEngine is running.
Idle speedEngine ground
109 B/W Current returnEngine is running.
Idle speedBATTERY VOLTAGE
(11 - 14V)
113 W/G IACV-AAC valveEngine is running.
Idle speed10 - 13V
Engine is running.
Steering wheel is being turned.Air conditioner is operating.Rear window defogger switch is ``ON''.Lighting switch is ``ON''.5 - 10V
114 RHeated oxygen
sensor heaterEngine is running.
Engine speed is below 3,200 rpm.Approximately 0V
Engine is running.
Engine speed is above 3,200 rpm.BATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSIS Ð General DescriptionKA
ECM Terminals and Reference Value
(Cont'd)
EC-73