warning NISSAN TEANA 2003 Repair Manual

TROUBLE DIAGNOSIS
BRC-65
[VDC/TCS/ABS]
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For Fast and Accurate DiagnosisBFS000E6
PRECAUTIONS FOR DIAGNOSIS

Be sure to check the procedures of “How to Perform Trouble Diagnosis” in advance. Refer to GI-4, "Gen-
eral Precautions" .

Always adjust the neutral position of steering angle sensor before driving when removing and installing
ABS actuator and electric unit (control unit), steering angle sensor, suspension parts and adjusting align-
ment. Refer to BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .

Always erase memory after completing trouble diagnosis. Refer to BRC-58, "ERASE MEMORY" .

When inspection of the continuity or voltage between modules or units is performed, check connector ter-
minals for disconnection, looseness, bend, or collapse. Repair or replace applicable part if any non-stan-
dard condition is detected.

Intermittent malfunctions may be caused by a poor connection in the harness, connectors, and terminals.
Move harnesses, harness connectors, and terminals by hand to make sure all connections are solid and
undamaged.

Do not to forcibly extend any connector terminal if a circuit tester is used for the check.

The symptom shown in the table may occur, but the system is operating normally.
Symptom Symptom description Result
Motor operation soundThis is the operation sound of the motor in the actuator and electric unit.Slight
sound may occur during VDC, TCS and ABS operation.
Normal
Just after the engine starts, the motor operating noise may be heard. This is a
normal status of the system operation check.
System operation check soundWhen engine starts, “click” sound may be heard from engine room. This is nor-
mal status of system operation check.Normal
VDC/TCS operation
(SLIP indicator lamp ON)TCS may activate momentarily if wheel speed changes when driving over
location where friction coefficient varies, when downshifting, or when fully
depressing accelerator pedal.
Normal
Cancel the VDC/
TCS function for
the inspection on
a chassis dyna-
mometer. Before the speed meter inspection, push VDC OFF switch to cancel the VDC/
TCS function.
When accelerator pedal is depressed on a chassis dynamometer (front wheel
fixing type), the vehicle speed will not increase. This is normal. It is result of
TCS being activated by stationary front wheels. The warning lamp may also
turn on to show “sensor system malfunction” in this case. This is also normal,
and is the result of the stationary front wheels being detected. Restart engine,
and drive the vehicle at 30 km/h (19 MPH) or more to make sure that the warn-
ing lamp no longer turns on.
ABS operation
(Longer stopping distance)When driving on roads with a low coefficient of friction, such as snowy roads or
gravel roads, the stopping distance is sometimes longer for vehicles equipped
with ABS. Therefore, when driving on such roads, drive at a sufficiently
reduced speed to be safe.Normal
Sluggish feelDepending on road conditions, the driver may have a sluggish feel. This is
because traction control, which controls engine and brakes to achieve optimal
traction, has the highest priority (for safety). As a result sometimes the driver
has a less slight sluggish feel in response than usual acceleration feel.Normal

BRC-66
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS

Basic InspectionBFS000E7
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE PAD
1. Check fluid level in the brake fluid reservoir tank. Refill the brake fluid if fluid level is low.
2. Check the area around the brake piping and actuator for leakage. If leakage or oozing is detected, check
as follows:

If ABS actuator and electric unit (control unit) connections are loose, tighten connections to the speci-
fied torque. Check again for leakage, and make sure that there is no fluid leakage.

If the flare nuts at the connections and the threads of the actuator are damaged, replace the damaged
parts. Then check again for leakage, and make sure that there is no fluid leak.

If leakage or oozing is detected on parts other than actuator connections, wipe with a clean cloth and
check again. If there is still leakage or oozing, replace the damaged part.

If leakage or oozing is detected on actuator body, wipe with a clean cloth and check again. If there is
still leakage or oozing, replace ABS actuator and electric unit (control unit).
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake pad for wear. Refer to BR-26, "
PAD WEAR INSPECTION" , “FRONT DISC BRAKE”, BR-33,
"PAD WEAR INSPECTION" , “REAR DISC BRAKE”.
POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery for looseness on the battery positive/negative terminal and ground connection. Also make sure
that battery voltage does not drop.
INSPECTION OF ABS WARNING LAMP, BRAKE WARNING LAMP, VDC OFF INDICATOR LAMP,
AND SLIP INDICATOR LAMP
×: ON –: OFF
Note 1: Turns off after engine start
Note 2: The brake warning lamp turns on during parking brake operation (when switch is on) and brake fluid level sensor operation
(insufficient brake fluid).
1. Make sure that when the ignition switch is turned ON, the ABS warning lamp, VDC OFF indicator lamp
(when VDC OFF switch is off), and SLIP indicator lamp turn on for approximately 1 second, and that the
brake warning lamp turns on. If they do not turn on, perform CAN communication system diagnosis. Refer
to BRC-81, "
CAN Communication System" . Be sure to check VDC OFF switch before checking VDC OFF
indicator lamp. Refer to BRC-81, "
VDC OFF SWITCH" . Check combination meter if there is no malfunc-
tion in CAN communication system and VDC OFF switch. Refer to DI-4, "
COMBINATION METERS" .
2. Check if the ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off approximately
1 second after the ignition switch is turned ON, and if the brake warning lamp turns off after the engine is
started. If they do not turn off, perform self-diagnosis.
ConditionABS warning
lampBrake warning
lamp (Note 2)VDC OFF indica-
tor lampSLIP indicator
lampRemarks
Ignition switch OFF ———— —
For a while after ignition
switch is turned ON×× (Note 1)××—
In a while after ignition
switch is turned ON
(System normal)—× (Note 1) — —Turns OFF 2 seconds
after ignition switch is
turned ON.
When the VDC OFF
switch is turned ON.
(VDC function OFF)——×——
VDC/TCS/ABS error×—××When there is an
ABS actuator and
electric unit (control
unit) error (power
ground or system
malfunction).
When VDC/TCS is not func-
tioning normally.——××—
EBD error××××—

TROUBLE DIAGNOSIS
BRC-67
[VDC/TCS/ABS]
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3. With the engine running, make sure that the VDC OFF indicator lamp turns on and off when the
VDC OFF switch turns ON and OFF. If it does not operate in accordance with the switch, check the
VDC OFF switch system. Refer to BRC-81, "
VDC OFF SWITCH" .
4. Perform self-diagnosis of ABS actuator and electric unit (control unit) if ABS warning lamp, VDC OFF indi-
cator lamp, and SLIP indicator lamp do not turn off 10 seconds after engine is started.
5. Always erase self-diagnostic results after completing self-diagnosis. Refer to BRC-58, "
ERASE MEM-
ORY" .
NOTE:
Brake warning lamp turns on during parking brake operation (when switch is ON) and brake fluid level
sensor operation (insufficient brake fluid).

BRC-82
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS

TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequentlyBFS000EK
1. CHECK START
Check longitudinal brake force distribution using a brake tester. Refer to BR-40, "
SERVICE DATA AND SPEC-
IFICATIONS (SDS)" .
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure that there is no marked “play” in the front or rear axles. Refer to FA X - 5 , "
WHEEL BEARING
INSPECTION" (Front), RAX-3, "WHEEL BEARING INSPECTION" (Rear).
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Check wheel sensor and sensor rotor for the following.

Sensor installation for damage

Sensor rotor installation for damage

Sensor connector connection

Sensor harness inspection
OK or NG
OK >> GO TO 4.
NG >>

Replace sensor or sensor rotor.

Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure that the warning lamp turns off approximately 1 second after the ignition switch is turned ON or
when driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-58, "
Self-Diagnosis" .

BRC-84
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS

ABS Function Does Not OperateBFS000EN
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the warning lamp turns off approximately 2 second after the ignition switch is turned on or
when driving.
OK or NG
OK >> GO TO 3. Check Wheel Sensor and Sensor Rotor. Refer to BRC-82, "Excessive ABS Function
Operation Frequently" .
NG >> Perform self-diagnosis. Refer to BRC-58, "
Self-Diagnosis" .
Pedal Vibration and ABS Operation Sound OccursBFS000EO
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it). However, this is normal.

When shifting gears

When driving on slippery road

During cornering at high speed

When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]

When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or more]
1. SYMPTOM CHECK 1
Check if there is pedal vibration and operation sound when the engine is started.
OK or NG
OK >> GO TO 2.
NG >> Perform self-diagnosis. Refer to BRC-58, "
Self-Diagnosis" .
2. SYMPTOM CHECK 2
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> GO TO 3. Check Wheel Sensor and Sensor Rotor. Refer to BRC-82, "
Excessive ABS Function
Operation Frequently" .

ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
BRC-89
[VDC/TCS/ABS]
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REMOVAL
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
3. Remove ABS actuator and electric unit (control unit) mounting nuts.
4. Remove ABS actuator and electric unit (control unit) from vehicle.
CAUTION:
Be careful of the following when removing ABS actuator and electric unit (control unit).

If the part number on the part number label (pasted on actuator upper surface) is the same, ABS
actuator and electric unit (control unit) cannot be used on another vehicle.
If it is used on another vehicle, ABS warning lamp, SLIP indicator lamp and VDC OFF indicator
lamp may turn ON or VDC/TCS/ABS may not operate normally.
When replacing ABS actuator and electric unit (control unit), must use new service parts.

Before servicing, disconnect battery cables.

To remove brake tube, use a flare nut torque wrench to prevent flare nuts and brake tube from
being damaged. To install, use a flare nut torque wrench (commercial service tool) and tighten
with the specified torque.

Do not apply excessive impact to actuator, such as dropping it.

Do not remove and install ABS actuator and electric unit (control unit) by holding harness.
INSTALLATION
Install is in the reverse order of the removal.
CAUTION:
Be careful of the following when installing ABS actuator and electric unit (control unit).

Tighten the mounting bolts and nuts with the specified torque.

After the work, bleed air from brake piping. Refer to BR-10, "Bleeding Brake System" .

After installing body harness connector in the actuator, make sure connector is securely locked

When replacing ABS actuator and electric unit (control unit), calibrate Steering angle sensor neu-
tral position. Refer to BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .

PRECAUTIONS
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[QR]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BBS0059V
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Liquid GasketBBS005AV
REMOVAL OF LIQUID GASKET SEALING

After removing mounting nuts and bolts, separate the mating
surface using seal cutter (SST) and remove old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces.

Tap seal cutter to insert it, and then slide it by tapping on the
side as shown in the figure.

In areas where seal cutter (SST) is difficult to use, use plastic
hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason tool such as screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using scraper, remove old liquid gasket adhering to the liquid
gasket application surface and the mating surface.

Remove liquid gasket completely from the groove of the liquid
gasket application surface, mounting bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to tube presser (SST).
Use Genuine Liquid Gasket or equivalent.
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.

If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
PBIC0275E
PBIC0003E
PBIC2160E

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ENGINE COOLANT

ENGINE COOLANTPFP:KQ100
InspectionBBS005A2
LEVEL CHECK

Check if the reservoir tank engine coolant level is within the
“MIN” to “MAX” range when engine is cool.

Adjust the engine coolant level as necessary.
LEAK CHECK

To check for leaks, apply pressure to the cooling system with
radiator cap tester (commercial service tool) and radiator cap
tester adapter (SST).
WARNING:
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from radiator.
CAUTION:
Higher testing pressure than specified may cause radiator
damage.
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.

If anything is found, repair or replace damaged parts.
Changing Engine CoolantBBS005A3
WARNING:

To avoid being scalded, do not change engine coolant when engine is hot.

Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter
of a turn to release built-up pressure. Then turn the cap all the way.

Be careful not to allow engine coolant to contact drive belt.
DRAINING ENGINE COOLANT
1. Remove grommet from undercover.
2. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
When drain all of engine coolant in the system, open water drain plug on engine cylinder block.
Refer to EM-81, "
CYLINDER BLOCK" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
SMA412B
Testing pressure
: 157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC756AA
PBIC2512E

RADIATOR
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RADIATORPFP:21400
Removal and InstallationBBS005A4

Refer to GI-10, "Components" for symbol marks in the figure.
WARNING:
Do not remove radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Remove undercover.
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belt.
3. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect harness connector from fan motors, and move harness to aside.
5. Disconnect A/T fluid cooler hoses.

Install plug to avoid leakage of A/T fluid.
1. Reservoir tank 2. Reservoir tank cap 3. Reservoir tank hose
4. Mounting bracket 5. Mounting rubber (upper) 6. Radiator cap
7. Radiator 8. Radiator hose (upper) 9. Mounting rubber (lower)
10. A/T fluid cooler hose 11. Radiator drain plug 12. O-ring
13. Radiator hose (lower) 14. Radiator cooling fan assembly
A. To water outret B. To transaxle C. To water inlet
PBIC4710E

RADIATOR (ALUMINUM TYPE)
CO-19
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4. Make sure that the rim is completely crimped down.
5. Make sure that there is no leakage. Refer to CO-19, "
INSPECTION" .
INSPECTION
1. Apply pressure with radiator cap tester adapter (SST) and radia-
tor cap tester (commercial service tool).
WARNING:
To prevent the risk of hose coming undone while under
pressure, securely fasten it down with hose clamp.
CAUTION:
Attach hose to A/T fluid cooler to seal its inlet and outlet.
2. Check for leakage by soaking radiator in water container with
the testing pressure applied.Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Testing pressure
: 157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC933
SLC934