lock NISSAN TEANA 2008 Service Manual

CYLINDER HEAD
EM-99
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3. Install cylinder head follow the steps below to tighten cylinder
head bolts in numerical order as shown in the figure with cylin-
der head bolts wrench (commercial service tool).
CAUTION:
 If cylinder head bolts reused, check their outer diameters
before installation. Refer to EM-104, "
Inspection".
 Before installing cylinder head, inspect cylinder head dis-
tortion. Refer to EM-104, "
Inspection".
a. Apply new engine oil to threads and seat surfaces of cylinder
head bolts.
b. Tighten all cylinder head bolts.
c. Completely loosen all cylinder head bolts.
CAUTION:
In step “c”, loosen bolts in reverse order of that indicated in the figure.
d. Tighten all cylinder head bolts.
e. Turn all cylinder head bolts 103 degrees clockwise (angle tightening).
CAUTION:
Check the tightening angle by using the angle wrench [SST:
KV10112100 (BT8653-A)] (A). Avoid judgment by visual
inspection without.
 Check tightening angle indicated on the angle wrench indica-
tor plate.
f. Turn all cylinder head bolts 103 degrees clockwise again (angle
tightening).
4. After installing cylinder head, measure distance between front
end faces of cylinder block and cylinder head (bank 1 and bank
2).
 If measured value is out of the standard, reinstall cylinder
head.
5. Install in the reverse order of removal after this step.
A: Bank 1
B: Bank 2
: Engine front
: 98.1 N·m (10 kg-m, 72 ft-lb)
: 0 N·m (0 kg-m, 0 ft-lb)
: 39.2 N·m (4.0 kg-m, 29 ft-lb)
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Standard : 14.1 - 14.9 mm (0.555 - 0.587 in)
EMQ0662D

CYLINDER HEAD
EM-103
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a. Apply new engine oil on valve oil seal joint and seal lip.
b. Install with the valve oil seal drift [SST: KV10115600 (J-38958)]
(A) press fit valve seal to height (b) shown in the figure.
NOTE:
Dimension: Height measured before valve spring seat installa-
tion.
4. Install valve spring seat.
5. Install valve.
 Install it in the original position.
NOTE:
Larger diameter valves are for intake side.
6. Install valve spring (uneven pitch type).
 Install narrow pitch end (paint mark) to cylinder head side
(valve spring seat side).
7. Install valve spring retainer.
8. Install valve collet.
 Compress valve spring with the valve spring compressor [SST:
KV10116200 (J26336-A)] (A), the attachment [SST:
KV10115900 (J26336-20)] (C) and the adapter [SST:
KV10109220 ( — )] (B). Install valve collet with a magnet
hand.
CAUTION:
When working, take care not to damage valve lifter holes.
 Tap valve stem edge lightly with plastic hammer after installa-
tion to check its installed condition.
9. Install valve lifter.
 Install it in the original position.
10. Install spark plug tube.
 Press-fit spark plug tube as follows:
a. Remove old liquid gasket adhering to cylinder head mounting hole.
b. Apply sealant to area within approximately 12 mm (0.47 in) from edge of spark plug tube press-fit side.
Use high strength thread locking sealant or equivalent. Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
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A : Wide pitch
B : Narrow pitch
C : Paint mark
: Cylinder head side
Paint mark color: Blue
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EM-104
< DISASSEMBLY AND ASSEMBLY >
CYLINDER HEAD
c. Using a drift, press-fit spark plug tube so that its height (A) is as
specified in the figure.
CAUTION:
 When press-fitting, take care not to deform spark plug
tube.
 After press-fitting, wipe off liquid gasket protruding onto
cylinder-head upper face.
11. Install spark plug with the spark plug wrench (commercial service tool).
InspectionINFOID:0000000003802292
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
 Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between (C) and (B)
exceeds the limit, replace them with new one.
 If reduction of outer diameter appears in a position other than (B),
use it as (B) point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-143,
"CylinderBlock".
1. Using a scraper, wipe off oil, scale, gasket, sealant and carbon deposits from surface of cylinder head.
CAUTION:
Never allow gasket fragments to enter engine oil or engine coolant passages.
2. At each of several locations on bottom surface of cylinder head,
measure the distortion in six directions (A), (B), (C), (D), (E) and
(F).
 If it exceeds the limit, replace cylinder head.
INSPECTION AFTER DISASSEMBLY
Valve Dimensions
 Check the dimensions of each valve. For the dimensions, refer to EM-139, "CylinderHead".
 If dimensions are out of the standard, replace valve and check valve seat contact. Refer to "Valve Seat Con-
tact".
Valve Guide Clearance
Valve Stem Diameter
B : High strength thread locking sealant application area
Standard press-fit height: 37.7 - 38.7 mm (1.484 - 1.524 in)
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Limit [(C) - (B)] : 0.11 mm (0.0043 in)
A : Measuring point
d : 11 mm (0.43 in)
e : 48 mm (1.89 in)
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Limit : Refer to EM-139, "CylinderHead".
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CYLINDER BLOCK
EM-107
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CYLINDER BLOCK
Exploded ViewINFOID:0000000003802293
VQ25DE
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EM-108
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CYLINDER BLOCK
VQ35DE
1. Reinforcement plate 2. Drive plate 3. Rear oil seal retainer
4. Cylinder block 5. Knock sensor 6. Sub harness
7. Thrust bearing (upper) 8. Main bearing (upper) 9. Crankshaft
10. Crankshaft key 11. Thrust bearing (lower) 12. Main bearing (lower)
13. Main bearing cap 14. Main bearing cap bolt 15. Main bearing beam
16. Baffle plate 17. Connecting rod bolt 18. Connecting rod bearing cap
19. Connecting rod bearing 20. Connecting rod 21. Snap ring
22. Piston pin 23. Piston 24. Oil ring
25. Second ring 26. Top ring 27. Pilot converter
A. Crankshaft side B. Chamfered C. Refer to EM-110
D. Front mark
Refer to GI-4, "
Components" for symbols in the figure.

CYLINDER BLOCK
EM-109
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1. Reinforcement plate 2. Drive plate 3. Rear oil seal retainer
4. Sub harness 5. Knock sensor 6. Cylinder block
7. Thrust bearing (upper) 8. Main bearing (upper) 9. Crankshaft
10. Crankshaft key 11. Thrust bearing (lower) 12. Main bearing (lower)
13. Main bearing cap 14. Main bearing cap bolt 15. Main bearing beam
16. Baffle plate 17. Connecting rod bolt 18. Connecting rod bearing cap
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EM-110
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CYLINDER BLOCK
Disassembly and Assembly
INFOID:0000000003802294
DISASSEMBLY
1. Remove the following parts:
 Intake manifold collector: Refer to EM-28, "
Exploded View".
 Intake manifold: Refer to EM-32, "
Exploded View".
 Oil pans (lower and upper): Refer to EM-38, "
Exploded View".
 Front and rear timing chain case: Refer to EM-79, "
Exploded View".
 Cylinder head: Refer to EM-96, "
Exploded View".
2. Remove knock sensor.
CAUTION:
Carefully handle sensor avoiding shocks.
3. Remove rear oil seal retainer.
 Remove by inserting screwdriver between main bearing cap and rear oil seal retainer.
CAUTION:
If rear oil seal retainer is removed, replace it with new one.
NOTE:
Regard both rear oil seal and retainer as an assembly.
4. Remove baffle plate from main bearing beam.
5. Remove piston and connecting rod assembly with the following procedure:
 Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer to
EM-119, "
Inspection".
CAUTION:
Be careful not to drop connecting rod bearing, and to scratch the surface.
a. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
b. Remove connecting rod bearing cap.
c. Using a hammer handle or similar tool, push piston and connect-
ing rod assembly out to the cylinder head side.
CAUTION:
Be careful not to damage the cylinder wall and crankshaft
pin, resulting from an interference of the connecting rod big
end.
6. Remove connecting rod bearings from connecting rod and connecting rod bearing cap.
CAUTION:
 Be careful not to drop connecting rod bearing, and to scratch the surface.
 Identify installation positions, and store them without mixing them up.
7. Remove piston rings form piston.
 Before removing piston rings, check the piston ring side clearance. Refer to EM-119, "
Inspection".
19. Connecting rod bearing 20. Connecting rod 21. Snap ring
22. Piston pin 23. Piston 24. Oil ring
25. Second ring 26. Top ring 27. Pilot converter
28. Oil jet
A. Crankshaft side B. Chamfered C. Refer to EM-110
D. Front mark
Refer to GI-4, "
Components" for symbols in the figure.
EMQ0191D

CYLINDER BLOCK
EM-111
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 Use a piston ring expander (commercial service tool) (A).
CAUTION:
 When removing piston rings, be careful not to damage
piston.
 Be careful not to damage piston rings by expanding them
excessively.
8. Remove piston from connecting rod as follows:
a. Using a snap ring pliers (A), remove snap rings.
b. Heat piston to 60 to 70°C (140 to 158°F) with an industrial use
drier (A) or equivalent.
c. Push out piston pin with stick of outer diameter approximately 20
mm (0.79 in).
9. Remove main bearing cap bolts.
NOTE:
 Before loosening main bearing cap bolts, measure the crankshaft end play. Refer to EM-119, "
Inspec-
tion".
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PBIC0262E

EM-112
< DISASSEMBLY AND ASSEMBLY >
CYLINDER BLOCK
 Loosen main bearing cap bolts in the reverse order shown in
the figure in several different steps.
10. Remove main bearing beam.
11. Remove main bearing caps.
CAUTION:
Be careful not to drop main bearing, and to scratch the sur-
face.
 Using main bearing cap bolts, remove main bearing cap while
shaking it back-and-forth.
12. Remove crankshaft.
13. Remove main bearings and thrust bearings from cylinder block and main bearing caps.
CAUTION:
 Be careful not to drop main bearing, and to scratch the surface.
 Identify installation positions, and store them without mixing them up.
14. Remove oil jet. (VQ35DE)
ASSEMBLY
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to
remove any foreign material.
CAUTION:
Use a goggles to protect your eye.
: Engine front
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PBIC0881E
EMQ0195D

CYLINDER BLOCK
EM-113
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2. Install each plug to cylinder block as shown in the figure.
 Apply sealant to the thread of water drain plug (A).
Use Genuine Liquid Gasket or equivalent.
 Apply sealant to the thread of connector bolt (D).
Use Genuine Liquid Gasket or equivalent.
 Apply sealant to the thread of plug (C).
Use high strength thread locking sealant or equivalent.
 Replace washers with new one.
 Tighten each plug and connector bolt as specified below.
3. Install oil jet. (VQ35DE)
 Insert oil jet dowel pin (A) into cylinder block dowel pin hole,
and tighten mounting bolts.
4. Install main bearings and thrust bearings as follows:
CAUTION:
Be careful not to drop main bearing, and to scratch the surface.
a. Remove dust, dirt, and engine oil on bearing mating surfaces of cylinder block and main bearing caps.
B : Water drain plug
PBIC2487E
Part Washer Tightening torque
A Yes 62.0 N·m (6.3 kg-m, 46 ft-lb)
B No 9.8 N·m (1.0 kg-m, 87 in-lb)
C Yes 62.0 N·m (6.3 kg-m, 46 ft-lb)
D No 39.2 N·m (4.0 kg-m, 29 ft-lb)
: Engine front
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