torque NISSAN TERRANO 2002 Service User Guide
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2002, Model line: TERRANO, Model: NISSAN TERRANO 2002Pages: 1767, PDF Size: 41.51 MB
Page 30 of 1767

8. Move selector lever to ªNº position.
9. Cool off ATF.
IRun engine at idle for at least one minute.
10. Repeat steps 5 through 9 with selector lever in ª2º, ª1º and ªRº
positions.
JUDGEMENT OF STALL TEST
The test result and possible damaged components relating to each result are shown in the illustration.
In order to pinpoint the possible damaged components, follow the WORK FLOW as shown in AT-26.
Note
Stall revolution is too high in ªDº or ª2º position:
ISlippage occurs in 1st gear but not in 2nd and 3rd gears. ..... Low one-way clutch slippage
ISlippage occurs at the following gears:
1st through 3rd gears in ªDº position and engine brake functions.
1st and 2nd gears in ª2º position and engine brake functions with accelerator pedal released (fully closed
throttle). ..... Forward clutch or forward one-way clutch slippage
Stall revolution is too high in ªRº position:
IEngine brake does not function in ª1º position. ..... Low & reverse brake slippage
IEngine brake functions in ª1º position. ..... Reverse clutch slippage
Stall revolution within specifications:
IVehicle does not achieve speed of more than 80 km/h (50 MPH). ..... One-way clutch seizure in torque
converter housing
CAUTION:
Be careful since automatic fluid temperature increases abnormally.
ISlippage occurs in 3rd and 4th gears in ªDº position. ..... High clutch slippage
ISlippage occurs in 2nd and 4th gears in ªDº position. ..... Brake band slippage
Stall revolution less than specifications:
IPoor acceleration during starts. ..... One-way clutch seizure in torque converter
SAT771B
TROUBLE DIAGNOSIS Ð Basic Inspection
Stall Test (Cont'd)
AT-28
Page 45 of 1767

Symptom Chart
FON vehicleEFOFF vehicleE
Reference page (AT- )27,
11 511 454,
60,
803063,
13966,
8469,
7276,
11 311 3 11 369,
123151,
155157157,
165161,
171175
Numbers are arranged in order of probability.
Perform inspections starting with number one and
work up. Circled numbers indicate that the transmis-
sion must be removed from the vehicle.
Fluid level
Control linkage
Park/neutral position switch
Throttle (accelerator) position sensor (Adjustment)
Revolution sensor and vehicle speed sensor
Engine speed signal
Engine idling speed
Line pressure
Control valve assembly
Shift solenoid valve A
Shift solenoid valve B
Line pressure solenoid valve
Torque converter clutch solenoid valve
Overrun clutch solenoid valve
A/T fluid temperature sensor
Accumulator N-D
Accumulator 1-2
Accumulator 2-3
Accumulator 3-4 (N-R)
Ignition switch and starter
Torque converter
Oil pump
Reverse clutch
High clutch
Forward clutch
Forward one-way clutch
Overrun clutch
Low one-way clutch
Low & reverse brake
Brake band
Parking pawl components
Engine does not start in ªNº, ªPº positions. . 2 3................1.......... .
Engine starts in position other than ªNº and ªPº. . 1 2................. .......... .
Transmission noise in ªPº and ªNº positions. 1 . . 3 4 5 . 2............q
7q6........ .
Vehicle moves when changing into ªPº position or
parking gear does not disengage when shifted out
of ªPº position.. 1.................. ..........q
2
Vehicle runs in ªNº position. . 1................2. ..q4.q3.q5... .
Vehicle will not run in ªRº position (but runs in ªDº,
ª2º and ª1º positions). Clutch slips.
Very poor acceleration.. 1.....24..3........ ..q
5q6q7.q8.q9..
Vehicle braked when shifting into ªRº position. 1 2.....35..4........ ...q
6q8.q9..q7.
Sharp shock in shifting from ªNº to ªDº position. . . . 2 .5137 . . 6 . . 48.... ....q
10..... .
Vehicle will not run in ªDº and ª2º positions (but runs
in ª1º and ªRº position).. 1.................. .......q
2.. .
Vehicle will not run in ªDº, ª1º and ª2º positions (but
runs in ªRº position). Clutch slips.
Very poor acceleration.1 ......24..3...5.... ..q
6q7q8q9.q10.. .
Clutches or brakes slip somewhat in starting. 1 2 . 3 . . . 4 6 . . 5 . . . 7 . . 8 .q
13q12q10.q9...q11..
Excessive creep. ......1............. .......... .
No creep at all. 1......23...........q
6q5..q4..... .
Failure to change gear from ªD
1ºtoªD2º. . 21.5...43.......... .........q6.
Failure to change gear from ªD
2ºtoªD3º. . 21.5...4.3......... ...q6.....q7.
Failure to change gear from ªD
3ºtoªD4º. . 21.4....3....5..... .........q6.
Too high a gear change point from ªD
1ºtoªD2º, from
ªD2ºtoªD3º, from ªD3ºtoªD4º.. ..12....34......... .......... .
Gear change directly from ªD
1ºtoªD3º occurs. 1...............2... .........q3.
Engine stops when shifting lever into ªRº, ªDº, ª2º
and ª1º.. .....1.3...2.......q
4......... .
Too sharp a shock in change from ªD
1ºtoªD2º. . ..1...24.....5.3... .........q6.
Too sharp a shock in change from ªD
2ºtoªD3º. . ..1...24........3.. ...q5.....q6.
TROUBLE DIAGNOSIS Ð General Description
AT-43
Page 46 of 1767

FON vehicleEFOFF vehicleE
Reference page (AT- )27,
11 511 454,
60,
803063,
13966,
8469,
7276,
11 311 3 11 369,
123151,
155157157,
165161,
171175
Numbers are arranged in order of probability.
Perform inspections starting with number one and
work up. Circled numbers indicate that the transmis-
sion must be removed from the vehicle.
Fluid level
Control linkage
Park/neutral position switch
Throttle (accelerator) position sensor (Adjustment)
Revolution sensor and vehicle speed sensor
Engine speed signal
Engine idling speed
Line pressure
Control valve assembly
Shift solenoid valve A
Shift solenoid valve B
Line pressure solenoid valve
Torque converter clutch solenoid valve
Overrun clutch solenoid valve
A/T fluid temperature sensor
Accumulator N-D
Accumulator 1-2
Accumulator 2-3
Accumulator 3-4 (N-R)
Ignition switch and starter
Torque converter
Oil pump
Reverse clutch
High clutch
Forward clutch
Forward one-way clutch
Overrun clutch
Low one-way clutch
Low & reverse brake
Brake band
Parking pawl components
Too sharp a shock in change from
ªD3ºtoªD4º.. ..1...24.........3. ......q6..q5.
Almost no shock or clutches slipping in change from
ªD
1ºtoªD2º.1 ..2...35.......4... .........q6.
Almost no shock or slipping in change from ªD
2ºto
ªD3º.1 ..2...35........4.. ...q6.....q7.
Almost no shock or slipping in change from ªD
3ºto
ªD4º.1 ..2...35.........4. ...q6.....q7.
Vehicle braked by gear change from ªD
1ºtoªD2º. 1 ................... ..q2q4...q5q3..
Vehicle braked by gear change from ªD
2ºtoªD3º. 1 ................... .........q2.
Vehicle braked by gear change from ªD
3ºtoªD4º. 1 ................... ..q4..q3q2... .
Maximum speed not attained. Acceleration poor. 1 . 2.....534.........q
11q10q6q7....q9q8.
Failure to change gear from ªD
4ºtoªD3º. 1 ..2....64.5.3...... ......q8.q7..
Failure to change gear from ªD
3ºtoªD2º or from
ªD4ºtoªD2º.1 ..2....534......... ...q6.....q7.
Failure to change gear from ªD
2ºtoªD1º or from
ªD3ºtoªD1º.1 ..2....534......... ...q7...q6.q8.
Gear change shock felt during deceleration by
releasing accelerator pedal.. ..1...24....3...... .......... .
Too high a change point from ªD
4ºtoªD3º, from ªD3º
to ªD2º, from ªD2ºtoªD1º.. ..12............... .......... .
Kickdown does not operate when depressing pedal
in ªD
4º within kickdown vehicle speed.. ..12....34......... .......... .
Kickdown operates or engine overruns when
depressing pedal in ªD
4º beyond kickdown vehicle
speed limit.. ..21....34......... .......... .
Races extremely fast or slips in changing from ªD
4º
to ªD3º when depressing pedal.1 ..2...35..4........ ...q6q7..... .
Races extremely fast or slips in changing from ªD
4º
to ªD2º when depressing pedal.1 ..2...365.4........ ....q8....q7.
Races extremely fast or slips in changing from ªD
3º
to ªD2º when depressing pedal.1 ..2...35..4..6..7.. ...q10q9....q8.
Races extremely fast or slips in changing from ªD
4º
or ªD3ºtoªD1º when depressing pedal.1 ..2...35..4........ ....q6q7.q8.. .
Vehicle will not run in any position. 1 2.....3...4........q
9q5.q6....q8q7q10
Transmission noise in ªDº, ª2º, ª1º and ªRº positions. 1...................q2......... .
TROUBLE DIAGNOSIS Ð General Description
Symptom Chart (Cont'd)
AT-44
Page 47 of 1767

FON vehicleEFOFF vehicleE
Reference page (AT- )27,
11 511 454,
60,
803063,
13966,
8469,
7276,
11 311 3 11 3139,
123151,
155157157,
165161,
171175
Numbers are arranged in order of probability.
Perform inspections starting with number one and
work up. Circled numbers indicate that the transmis-
sion must be removed from the vehicle.
Fluid level
Control linkage
Park/neutral position switch
Throttle (accelerator) position sensor (Adjustment)
Revolution sensor and vehicle speed sensor
Engine speed signal
Engine idling speed
Line pressure
Control valve assembly
Shift solenoid valve A
Shift solenoid valve B
Line pressure solenoid valve
Torque converter clutch solenoid valve
Overrun clutch solenoid valve
A/T fluid temperature sensor
Accumulator N-D
Accumulator 1-2
Accumulator 2-3
Accumulator 3-4 (N-R)
Ignition switch and starter
Torque converter
Oil pump
Reverse clutch
High clutch
Forward clutch
Forward one-way clutch
Overrun clutch
Low one-way clutch
Low & reverse brake
Brake band
Parking pawl components
Failure to change from ªD3º to ª2º when changing
lever into ª2º position.. 712....654..3...... ......q9..q8.
Gear change from ª2
1ºtoª22º in ª2º position. . . 1................. .......... .
Engine brake does not operate in ª1º position. .2134 . . . 65 . . . 7...... ......q
8.q9..
Gear change from ª1
1ºtoª12º in ª1º position. . 2 1................. .......... .
Does not change from ª1
2ºtoª11º in ª1º position. . . 1 . 2 . . . 4 3 . . . 5...... ......q6.q7..
Large shock changing from ª1
2ºtoª11º in ª1º posi-
tion.. .......1........... ........q2..
Transmission overheats. 1 . . 3 . . 2 4 6 . . 5........q
14q7q8q9q11.q12.q13q10.
ATF shoots out during operation.
White smoke emitted from exhaust pipe during
operation.1 ................... ..q
2q3q5.q6.q7q4.
Offensive smell at fluid charging pipe. 1...................q
2q3q4q5q7.q8.q9q6.
Torque converter is not locked up. . .3124 . 68 . . . 7 . 5.....q
9......... .
Torque converter clutch piston slip 1 . . 2 . . . 3 6 . . 5 4.......q
7......... .
Lock-up point is extremely high or low. . . . 1 2 . . . 4 . . . 3....... .......... .
A/T does not shift to ªD
4º when driving with over-
drive control switch ªONº.. .213..864...57..... ......q10..q9.
Engine is stopped at ªRº, ªDº, ª2º and ª1º positions. 1.......543.2....... .......... .
TROUBLE DIAGNOSIS Ð General Description
Symptom Chart (Cont'd)
AT-45
Page 48 of 1767

TCM Terminals and Reference Value
PREPARATION
IMeasure voltage between each terminal and terminalq15orq48
by following ªTCM INSPECTION TABLEº.
TCM HARNESS CONNECTOR TERMINAL LAYOUT
TCM INSPECTION TABLE
(Data are reference values.)
Terminal
No.Item ConditionJudgement
standard
1Line pressure solenoid
valve
When releasing accelerator pedal
after warming up engine.1.5 - 3.0V
When depressing accelerator pedal
fully after warming up engine.0.5V or less
2Line pressure solenoid
valve
(with dropping resistor)When releasing accelerator pedal
after warming up engine.4 - 14V
When depressing accelerator pedal
fully after warming up engine.0.5V or less
3Torque converter clutch
solenoid valve
When A/T performs lock-up. 8 - 15V
When A/T does not perform lock- up. Approximately 0V
5* DT1
ÐÐ
6* DT2 Ð Ð
7* DT3 Ð Ð
9ÐÐÐ
ÐÐ
*: These terminals are connected to the ECM.
SAT010C
YAT296
TROUBLE DIAGNOSIS Ð General Description
AT-46
Page 74 of 1767

Torque Converter Clutch Solenoid Valve
DESCRIPTION
The torque converter clutch solenoid valve is activated, with the
gear in D
4, by the TCM in response to signals sent from the vehicle
speed and throttle (accelerator) position sensors. Torque converter
clutch piston operation will then be controlled.
Lock-up operation, however, is prohibited when A/T fluid tempera-
ture is too low.
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ...Check items
(Possible cause)
: T/C CLUTCH SOL/V
TCM detects an improper voltage drop
when it tries to operate the solenoid
valve.IHarness or connectors
(The solenoid circuit is open or
shorted.)
IT/C clutch solenoid valve
: 7th judgement flicker
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Specification data are reference values.
Monitor item Condition Specification
Torque converter clutch solenoid valve
dutyLock-up ªOFFº
"
Lock-up ªONºApproximately
4%
"
Approximately
94%
SELF-DIAGNOSIS CODE CONFIRMATION PROCEDURE
After the repair, perform the following procedure to confirm the
malfunction is eliminated.
1) Start engine.
2) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
3) Drive vehicle in D
1,D2,D3,D4,D4lock-up
position.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine.
2) Drive vehicle in D
1,D2,D3,D4,D4lock-up
position.
3) Perform self-diagnosis.
Refer to SELF-DIAGNOSTIC PROCEDURE (Without
CONSULT-II), AT-15.
SAT342HA
SAT818H
TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V
AT-72
Page 75 of 1767

DIAGNOSTIC PROCEDURE
CHECK GROUND CIRCUIT.
1. Turn ignition switch to ªOFFº position.
2. Disconnect terminal cord assembly
connector in engine compartment.
3. Check resistance between terminalq
6
and ground.
Resistance: 10 - 20W
OK
ENG
1. Remove oil pan. Refer
to AT-123.
2. Check the following
items:
ITorque converter clutch
solenoid valve
Refer to ªCOMPONENT
INSPECTIONº on next
page.
IHarness of terminal cord
assembly for short or
open
CHECK POWER SOURCE CIRCUIT.
1. Turn ignition switch to ªOFFº position.
2. Disconnect TCM harness connector.
3. Check resistance between terminalq
6
and TCM harness connector terminal
q
3.
Resistance:
Approximately 0W
If OK, check harness for short to
ground and short to power.
4. Reinstall any part removed.
OK
ENG
Repair open circuit or short
to ground or short to
power in harness or con-
nector.
Perform ªSELF-DIAGNOSIS CODE CON-
FIRMATION PROCEDUREº, AT-72.
OK
ENG
1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin
terminals for damage or
loose connection with
harness connector.
INSPECTION END
YAT312
YAT313
H
H
H
TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V
Torque Converter Clutch Solenoid Valve
(Cont'd)
AT-73
Page 76 of 1767

COMPONENT INSPECTION
Torque converter clutch solenoid valve
IFor removal, refer to AT-139.
Resistance check
ICheck resistance between terminalq
6and ground.
Solenoid valve Terminal No.Resistance
(Approx.)
Torque converter
clutch solenoid
valveq
6Ground 10 - 20W
Operation check
ICheck solenoid valve by listening for its operating sound while
applying battery voltage to the terminalq
6and ground.
YAT314
YAT315
TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V
Torque Converter Clutch Solenoid Valve
(Cont'd)
AT-74
Page 102 of 1767

9. Vehicle Does Not Creep Backward In ªRº
Position
SYMPTOM:
Vehicle does not creep backward when selecting ªRº position.
Check A/T fluid level again.
OK
ENG
Refill ATF.
qA
NG in both ª1º
and ªRº positions
Check stall revolution with selector
lever in ª1º and ªRº positions.
OK
OK in ª1º position
NG in ªRº position
E1. Remove control valve
assembly. Refer to AT-113.
2. Check the following items:
IValves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
ILine pressure solenoid valve
3. Disassemble A/T.
4. Check the following items:
IOil pump assembly
ITorque converter
IReverse clutch assembly
IHigh clutch assembly
ILow & reverse brake assem-
bly
ILow one-way clutch
1. Remove control valve
assembly. Refer to AT-113.
2. Check the following items:
IValves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
ILine pressure solenoid valve
3. Disassemble A/T.
4. Check the following items:
IOil pump assembly
ITorque converter
IReverse clutch assembly
IHigh clutch assembly
Check line pressure at idle with
selector lever in ªRº position. Refer to
ªLine Pressure Testº, AT-30.
OK
ENG
1. Remove control valve
assembly. Refer to AT-113.
2. Check the following items:
IValves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
ILine pressure solenoid valve
3. Disassemble A/T.
4. Check the following item:
IOil pump assembly
1. Remove oil pan.
2. Check A/T fluid condition.
NG OK
q
A
Check again.
OK
ENG
1. Perform TCM input/output
signal inspection.
2. If NG, recheck TCM pin ter-
minals for damage or loose
connection with harness con-
nector.
INSPECTION END
SAT638A
SAT493G
SAT494G
SAT171B
HH
H
H
H
H
H
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-100
Page 103 of 1767

10. Vehicle Does Not Creep Forward In ªDº, ª2º
Or ª1º Position
SYMPTOM:
Vehicle does not creep forward when selecting ªDº, ª2º or ª1º
position.
Check A/T fluid level again.
OK
ENG
Refill ATF.
qA
Check stall revolution with selector lever in
ªDº position. Refer to ªSTALL TESTº, AT-27.
OK
ENG
1. Remove control valve
assembly. Refer to
AT-113.
2. Check the following
items:
IValves to control line
pressure (Pressure
regulator valve, pres-
sure modifier valve,
pilot valve and pilot
filter)
ILine pressure sole-
noid valve
3. Disassemble A/T.
4. Check the following
items:
IOil pump assembly
IForward clutch
assembly
IForward one-way
clutch
ILow one-way clutch
ILow & reverse brake
assembly
ITorque converter
Check line pressure at idle with selector
lever in ªDº position. Refer to ªLine Pressure
Testº, AT-30.
OK NG
1. Remove control valve assembly.
Refer to AT-113.
2. Check the following items:
IValves to control line pressure
(Pressure regulator valve, pressure
modifier valve, pilot valve and pilot
filter)
ILine pressure solenoid valve
3. Disassemble A/T.
4. Check the following item:
IOil pump assembly
1. Remove oil pan.
2. Check A/T fluid condition.
OK
ENG
qA
Check again.
OK
ENG
1. Perform TCM input/
output signal inspec-
tion.
2. If NG, recheck TCM
pin terminals for
damage or loose
connection with har-
ness connector.
INSPECTION END
SAT638A
SAT493G
SAT494G
SAT171B
HH
H
H
H
H H
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-101