torque NISSAN TERRANO 2002 Service Repair Manual

AUTOMATIC TRANSMISSION
SECTION
AT
CONTENTS
PREPARATION AND PRECAUTIONS............................3
Special Service Tools ..................................................3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............4
Precautions ..................................................................4
Service Notice or Precautions .....................................5
OVERALL SYSTEM........................................................6
A/T Electrical Parts Location .......................................6
Wiring Diagram - A/T -.................................................7
Cross-sectional View ...................................................8
Hydraulic Control Circuits ............................................9
Shift Mechanism ........................................................10
Control System ..........................................................12
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................14
Self-diagnosis ............................................................14
Diagnosis by CONSULT-II .........................................20
TROUBLE DIAGNOSIS - Introduction........................22
Introduction ................................................................22
Diagnostic Worksheet ................................................23
Work Flow ..................................................................26
TROUBLE DIAGNOSIS - Basic Inspection................27
A/T Fluid Check .........................................................27
Stall Test ....................................................................27
Line Pressure Test .....................................................30
Road Test...................................................................32
TROUBLE DIAGNOSIS - General Description...........43
Symptom Chart ..........................................................43
TCM Terminals and Reference Value........................46
TROUBLE DIAGNOSIS FOR VHCL SPEED
SEN×A/T.........................................................................49
Wiring Diagram - AT - VSSA/T ..................................49
Vehicle Speed Sensor×A/T (Revolution sensor) ........50
TROUBLE DIAGNOSIS FOR VHCL SPEED
SEN×MTR.......................................................................52
Wiring Diagram - AT - VSSMTR ................................52
Vehicle Speed Sensor×MTR ......................................54TROUBLE DIAGNOSIS FOR THROTTLE POSI
SEN................................................................................56
Wiring Diagram - AT - TPS ........................................56
Throttle (Accelerator) Position Sensor ......................60
TROUBLE DIAGNOSIS FOR SHIFT SOLENOID/V
A.....................................................................................62
Wiring Diagram - AT - SSV/A ....................................62
Shift Solenoid Valve A ...............................................63
TROUBLE DIAGNOSIS FOR SHIFT SOLENOID/V
B.....................................................................................65
Wiring Diagram - AT - SSV/B ....................................65
Shift Solenoid Valve B ...............................................66
TROUBLE DIAGNOSIS FOR OVERRUN CLUTCH
S/V..................................................................................68
Wiring Diagram - AT - OVRCSV................................68
Overrun Clutch Solenoid Valve .................................69
TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V.....71
Wiring Diagram - AT - TCV........................................71
Torque Converter Clutch Solenoid Valve ..................72
TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP
SEN................................................................................75
Wiring Diagram - AT - BA/FTS ..................................75
A/T Fluid Temperature Sensor and TCM Power
Source........................................................................76
TROUBLE DIAGNOSIS FOR ENGINE SPEED SIG....79
Wiring Diagram - AT - ENGSS ..................................79
Engine Speed Signal .................................................80
TROUBLE DIAGNOSIS FOR LINE PRESSURE
S/V..................................................................................82
Wiring Diagram - AT - LPSV......................................82
Line Pressure Solenoid Valve ...................................84
TROUBLE DIAGNOSIS FOR NON-DETECTABLE
ITEMS.............................................................................87
Wiring Diagram - AT - PNP/SW.................................87
Park/neutral Position, Overdrive Control or
Throttle (Accelerator) Position Switches ...................88
DIAGNOSTIC PROCEDURES FOR SYMPTOMS........94

Special Service Tools
Tool number
Tool nameDescription
ST2505S001
Oil pressure gauge set
q
1ST25051001
Oil pressure gauge
q
2ST25052000
Hose
q
3ST25053000
Joint pipe
q
4ST25054000
Adapter
q
5ST25055000
Adapter
NT097
Measuring line pressure
ST07870000
Transmission case
stand
NT421
Disassembling and assembling
A/T
a: 182 mm (7.17 in)
b: 282 mm (11.10 in)
c: 230 mm (9.06 in)
d: 100 mm (3.94 in)
KV31102100
Torque converter one-
way clutch check tool
NT098
Checking one-way clutch in
torque converter
ST25850000
Sliding hammer
NT422
Removing oil pump assembly
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in) dia.
d: M12 x 1.75P
ST33200000
Drift
NT091
Installing oil pump housing
oil seal
Installing rear oil seal
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
KV31102400
Clutch spring
compressor
NT423
Removing and installing clutch
return springs
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)
PREPARATION AND PRECAUTIONS
AT- 3

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL R20 is as follows (The composition var-
ies according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
IImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
Precautions
IBefore proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to
prevent the internal parts from becoming contaminated by dirt or other foreign matter.
IDisassembly should be done in a clean work area.
IUse lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could inter-
fere with the operation of the transmission.
IPlace disassembled parts in order for easier and proper assembly.
IAll parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
IGaskets, seals and O-rings should be replaced any time the transmission is disassembled.
IIt is very important to perform functional tests whenever they are indicated.
IThe valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place removed parts in a parts rack in order to replace them in correct positions and sequences. Care will
also prevent springs and small parts from becoming scattered or lost.
IProperly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
IBefore assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, and to hold bearings and washers in place during assembly. Do not use grease.
IExtreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
IAfter overhaul, refill the transmission with new ATF.
IWhen the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under ªChanging A/T Fluidº in the MA section when changing A/T fluid.
PREPARATION AND PRECAUTIONS
AT- 4

Shift Mechanism
The automatic transmission uses compact, dual planetary gear systems to improve power-transmission
efficiency, simplify construction and reduce weight.
It also employs an optimum shift control and superwide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
Two one-way clutches are also employed: one is used for the forward clutch and the other for the low clutch.
These one-way clutches, combined with four accumulators, reduce shifting shock to a minimum.
CONSTRUCTION
q1Torque converter clutch piston
q
2Torque converter
q
3Oil pump
q
4Input shaft
q
5Brake band
q
6Reverse clutch
q
7High clutch
q
8Front pinion gearq
9Front sun gear
q
10Front internal gear
q
11Front planetary carrier
q
12Rear sun gear
q
13Rear pinion gear
q
14Rear internal gear
q
15Rear planetary carrier
q
16Forward clutchq
17Forward one-way clutch
q
18Overrun clutch
q
19Low one-way clutch
q
20Low & reverse brake
q
21Parking pawl
q
22Parking gear
q
23Output shaft
FUNCTION OF CLUTCH AND BRAKE
Control members Abbr. Function
q
6Reverse clutch R/C To transmit input power to front sun gearq9.
q
7High clutch H/C To transmit input power to front planetary carrierq11.
q
16Forward clutch F/C To connect front planetary carrierq11with forward one-way clutchq17.
q
18Overrun clutch O/C To connect front planetary carrierq11with rear internal gearq14.
q
5Brake band B/B To lock front sun gearq9.
q
17Forward one-way clutch F/O.CWhen forward clutch is engaged, to stop rear internal gearq14from rotating in opposite
direction.
q
19Low one-way clutch L/O.C At D1position, to prevent rear internal gearq14from rotating in opposite direction.
q
20Low & reverse brake L & R/BTo lock rear internal gearq14(2, 12and 11), to lock front planetary carrierq11
(R position).
SAT509I
OVERALL SYSTEM
AT-10

Control System
OUTLINE
The automatic transmission senses vehicle operating conditions through various sensors. It always controls
the optimum shaft position and reduces shifting and lock-up shocks.
SENSORSTCMACTUATORS
Park/neutral position switch
Throttle (accelerator) position
sensor
Closed throttle position switch
Wide open throttle position
switch
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed sensor
Overdrive control switch
A/T mode switch
E
Shift control
Line pressure control
Lock-up control
Overrun clutch control
Timing control
Fail-safe control
Self-diagnosis
Duet-EU control
CONSULT-II communication line
control
E
Shift solenoid valve A
Shift solenoid valve B
Overrun clutch solenoid valve
Torque converter clutch
solenoid valve
Line pressure solenoid valve
O/D OFF or SPORT indicator
lamp
CONTROL SYSTEM
NAT230
OVERALL SYSTEM
AT-12

TCM FUNCTION
The function of the TCM is to:
IReceive input signals sent from various switches and sensors.
IDetermine required line pressure, shifting point, lock-up operation, and engine brake operation.
ISend required output signals to the respective solenoids.
INPUT/OUTPUT SIGNAL OF TCM
Sensors and solenoid valves Function
InputPark/neutral position switch Detects select lever position and sends a signal to TCM.
Throttle (accelerator) position sensor Detects throttle valve position and sends a signal to TCM.
Closed throttle position switch Detects throttle valve's fully-closed position and sends a signal to TCM.
Wide open throttle position switchDetects a throttle valve position of greater than 1/2 of full throttle and sends a
signal to TCM.
Engine speed signal From ECM.
A/T fluid temperature sensor Detects transmission fluid temperature and sends a signal to TCM.
Revolution sensor Detects output shaft rpm and sends a signal to TCM.
Vehicle speed sensorUsed as an auxiliary vehicle speed sensor. Sends a signal when revolution sen-
sor (installed on transmission) malfunctions.
Overdrive control switch
A/T mode switchSends a signal, which prohibits a shift to ªD
4º (overdrive) position, to the TCM.
OutputShift solenoid valve A/BSelects shifting point suited to driving conditions in relation to a signal sent from
TCM.
Line pressure solenoid valveRegulates (or decreases) line pressure suited to driving conditions in relation to
a signal sent from TCM.
Torque converter clutch solenoid valveRegulates (or decreases) lock-up pressure suited to driving conditions in relation
to a signal sent from TCM.
Overrun clutch solenoid valveControls an ªengine brakeº effect suited to driving conditions in relation to a sig-
nal sent from TCM.
O/D OFF indicator lamp
SPORT indicator lampShows TCM malfunctions, when A/T control components malfunction.
OVERALL SYSTEM
Control System (Cont'd)
AT-13

JUDGEMENT OF SELF-DIAGNOSIS CODE
SPORT indicator lamps
All judgement flickers are same.
SAT819H
All circuits that can be confirmed by self-diagnosis are OK.
4th judgement flicker is longer than others.
SAT797H
Shift solenoid valve A circuit is short-circuited or discon-
nected.
Go to SHIFT SOLENOID VALVE A, AT-63.
1st judgement flicker is longer than others.
SAT794H
Revolution sensor circuit is short-circuited or disconnected.
Go to VEHICLE SPEED SENSOR×A/T (REVOLUTION
SENSOR), AT-50.
5th judgement flicker is longer than others.
SAT798H
Shift solenoid valve B circuit is short-circuited or discon-
nected.
Go to SHIFT SOLENOID VALVE B, AT-66.
2nd judgement flicker is longer than others.
SAT795HVehicle speed sensor circuit is short-circuited or discon-
nected.
Go to VEHICLE SPEED SENSOR×MTR, AT-54.
6th judgement flicker is longer than others.
SAT799H
Overrun clutch solenoid valve circuit is short-circuited or dis-
connected.
Go to OVERRUN CLUTCH SOLENOID VALVE, AT-69.
3rd judgement flicker is longer than others.
SAT796H
Throttle (accelerator) position sensor circuit is short-circuited
or disconnected.
Go to THROTTLE (ACCELERATOR) POSITION
SENSOR, AT-60.
7th judgement flicker is longer than others.
SAT800H
Torque converter clutch solenoid valve circuit is short-cir-
cuited or disconnected.
Go to TORQUE CONVERTER CLUTCH SOLENOID
VALVE, AT-72.
t1= 2.5 seconds t2= 2.0 seconds t3= 1.0 second
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Self-diagnosis (Cont'd)
AT-17

Item DisplayMonitor item
Description Remarks ECU
input
signalsMain
signals
ASCD-OD cut signal ASCD×OD CUT
[ON/OFF]
XÐIStatus of ASCD×OD release signal is
displayed.
ON ... OD released
OFF ... OD not releasedIThis is displayed even when no
ASCD is mounted.
Kickdown switch KICKDOWN SW
[ON/OFF]XÐION/OFF status, computed from sig-
nal of kickdown SW, is displayed.IThis is displayed even when no
kickdown switch is equipped.
A/T mode switch POWER SHIFT SW
[ON/OFF]XÐION/OFF state computed from signal
of SPORT shift SW is displayed.
Closed throttle position
switchCLOSED THL/SW
[ON/OFF] X ÐION/OFF status, computed from sig-
nal of closed throttle (accelerator)
position SW, is displayed.
Wide open throttle posi-
tion switchW/O THRL/P-SW
[ON/OFF] X ÐION/OFF status, computed from sig-
nal of wide open throttle (accelera-
tor) position SW, is displayed.
A/T mode switch HOLD SW
[ON/OFF]XÐION/OFF status, computed from sig-
nal of SNOW shift SW, is displayed.
Gear position GEAR
ÐXIGear position data used for compu-
tation by TCM, is displayed.
Selector lever position SLCT LVR POSI
ÐXISelector lever position data, used
for computation by TCM, is dis-
played.IA specific value used for control is
displayed if fail-safe is activated due
to error.
Vehicle speed VEHICLE SPEED
[km/h] or [mph]ÐXIVehicle speed data, used for com-
putation by TCM, is displayed.
Throttle (accelerator)
positionTHROTTLE POSI
[/8] Ð XIThrottle (accelerator) position data,
used for computation by TCM, is
displayed.IA specific value used for control is
displayed if fail-safe is activated due
to error.
Line pressure duty LINE PRES DTY
[%] Ð XIControl value of line pressure sole-
noid valve, computed by TCM from
each input signal, is displayed.
Torque converter clutch
solenoid valve dutyTCC S/V DUTY
[%]
ÐXIControl value of torque converter
clutch solenoid valve, computed by
TCM from each input signal, is dis-
played.
Shift solenoid valve A SHIFT S/V A
[ON/OFF] Ð XIControl value of shift solenoid valve
A, computed by TCM from each
input signal, is displayed.Control value of solenoid is displayed
even if solenoid circuit is discon-
nected.
The ªOFFº signal is displayed if sole-
noid circuit is shorted. Shift solenoid valve B SHIFT S/V B
[ON/OFF] Ð XIControl value of shift solenoid valve
B, computed by TCM from each
input signal, is displayed.
Overrun clutch solenoid
valveOVERRUN/C S/V
[ON/OFF] Ð XIControl value of overrun clutch sole-
noid valve computed by TCM from
each input signal is displayed.
Self-diagnosis display
lamp
(SPORT indicator lamp)SELF-D DP LMP
[ON/OFF] Ð XIControl status of SPORT indicator
lamp is displayed.
X: Applicable
Ð: Not applicable
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Diagnosis by CONSULT-II (Cont'd)
AT-21

DIAGNOSTIC WORKSHEET
1.lRead the Fail-safe and listen to customer complaints. AT-5
2.lA/T FLUID CHECK AT-27
lLeakage (Follow specified procedure)
lFluid condition
lFluid level
3.lPerform STALL TEST and LINE PRESSURE TEST. AT-27,
AT-30
lStall test Ð Mark possible damaged components/others.
lTorque converter one-way clutch
lReverse clutch
lForward clutch
lOverrun clutch
lForward one-way clutchlLow & reverse brake
lLow one-way clutch
lEngine
lLine pressure is low
lClutches and brakes except high
clutch and brake band are OK
lLine pressure test Ð Suspected parts:
4.lPerform all ROAD TEST and mark required procedures. AT-32
4-1. Check before engine is started. AT-33
lSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.
lVehicle speed sensor×A/T (Revolution sensor), AT-50.
lVehicle speed sensor×MTR, AT-54.
lThrottle (accelerator) position sensor, AT-60.
lShift solenoid valve A, AT-63.
lShift solenoid valve B, AT-66.
lOverrun clutch solenoid valve, AT-69.
lTorque converter clutch solenoid valve, AT-88.
lA/T fluid temperature sensor and TCM power source, AT-76.
lEngine speed signal, AT-80.
lLine pressure solenoid valve, AT-84.
lPark/neutral position, overdrive control, A/T check and throttle
(accelerator) position switches, AT-88.
lBattery
lOthers
4-2. Check at idle AT-35
l1. SPORT Indicator Lamp Does Not Come On, AT-92.
l2. SPORT or SNOW Indicator Lamp Does Not Come On, AT-95.
l3. O/D OFF Indicator Lamp Does Not Come On, AT-95.
l4. SPORT Indicator Lamp Does Not Come On, AT-96.
l5. Engine Cannot Be Started In ªPº And ªNº Position, AT-97.
l6. In ªPº Position, Vehicle Moves Forward Or Backward When Pushed, AT-97.
l7. In ªNº Position, Vehicle Moves, AT-98.
l8. Large Shock. ªNº,ªRº Position, AT-99.
l9. Vehicle Does Not Creep Backward In ªRº Position, AT-100.
l10. Vehicle Does Not Creep Forward In ªDº, ª2º Or ª1º Position, AT-101.
4-3. Cruise testAT-36,
AT-39
Part-1
l11. Vehicle Cannot Be Started From D
1, AT-102.
l12. A/T Does Not Shift: D
1,D2Or Does Not Kickdown: D4,D2, AT-103.
l13. A/T Does Not Shift: D
2,D3, AT-104.
l14. A/T Does Not Shift: D
3,D4, AT-105.
l15. A/T Does Not Perform Lock-up, AT-106.
l16. A/T Does Not Hold Lock-up Condition, AT-107.
l17. Lock-up Is Not Released, AT-107.
l18. Engine Speed Does Not Return To Idle (Light Braking D
4,D3), AT-108.
TROUBLE DIAGNOSIS Ð Introduction
Diagnostic Worksheet (Cont'd)
AT-24

4. Part-2
l19. Vehicle Does Not Start From D
1, AT-109.
l12. A/T Does Not Shift: D
1,D2Or Does Not Kickdown: D4,D2, AT-103.
l13. A/T Does Not Shift: D
2,D3, AT-104.
l14. A/T Does Not Shift: D
3,D4, AT-105.AT-41
Part-3
l20. A/T Does Not Shift: D
2,D1When Depressing Accelerator Pedal, AT-5.
l21. A/T Does Not Shift: D
4,D3When Overdrive Control Switch ªONº,
ªOFFº, AT-111.
l18. Engine Speed Does Not Return To Idle (Engine Brake In D
3), AT-108.
l22. A/T Does Not Shift: D
3,22, When Selector Lever ªDº,ª2º Position,
AT- 111 .
l18. Engine Speed Does Not Return To Idle (Engine Brake In 2
2), AT-108.
l23. A/T Does Not Shift: 2
2,11, When Selector Lever ª2º,ª1º Position,
AT-5.
l24. Vehicle Does Not Decelerate By Engine Brake, AT-112.
lSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.AT-42
lVehicle speed sensor×A/T (Revolution sensor), AT-50.
lVehicle speed sensor×MTR, AT-54.
lThrottle (accelerator) position sensor, AT-60.
lShift solenoid valve A, AT-63.
lShift solenoid valve B, AT-66.
lOverrun clutch solenoid valve, AT-69.
lTorque converter clutch solenoid valve, AT-69.
lA/T fluid temperature sensor and TCM power source, AT-76.
lEngine speed signal, AT-80.
lLine pressure solenoid valve, AT-84.
lPark/neutral position, overdrive control, A/T check and throttle
(accelerator) position switches, AT-88.
lBattery
lOthers
5.lFor self-diagnosis NG items, inspect each component. Repair or replace the
damaged parts.AT-14
6.lPerform all ROAD TEST and re-mark required procedures. AT-32
7.lPerform the Diagnostic Procedures for all remaining items marked NG. Repair or
replace the damaged parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also
shows some other possible symptoms and the component inspection orders.)AT-46
AT-43
8.lErase self-diagnosis code from TCM memories. AT-19
TROUBLE DIAGNOSIS Ð Introduction
Diagnostic Worksheet (Cont'd)
AT-25