system NISSAN TERRANO 2002 Service Workshop Manual

Diagnostic Procedure 9 (Control unit)
Malfunctioning code No. 71
CHECK CONNECTOR.
1. Disconnect ABS actuator and electric
unit connector.
Check terminals for damage or loose
connections. Then reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Ye s
ENo
Inspection end
CHECK ABS ACTUATOR AND ELEC-
TRIC UNIT POWER SUPPLY CIRCUIT
Check voltage. Refer to
in Diagnostic
Procedure 7, BR-77.
CHECK SELF-DIAGNOSTIC RESULTS
Does warning lamp indicate code No. 71
again?
No
EYe s
Replace ABS actuator and
electric unit.
INSPECTION
Inspect the system according to the code
No.
NBR343H
H
H
TROUBLE DIAGNOSES
BR-79

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS...............................................................2
Service Notice..............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
CLIP AND FASTENER....................................................3
Description ...................................................................3
CHASSIS AND BODY MAINTENANCE.........................5
Checking Body Corrosion ............................................5
BODY FRONT END.........................................................6
Removal and Installation .............................................6
BODY REAR END AND OPENER..................................8
Removal and Installation .............................................8
DOOR.............................................................................10
Removal and Installation ...........................................10
INSTRUMENT PANEL ASSEMBLY..............................16
Removal and Installation ...........................................16
SIDE AND FLOOR TRIM..............................................18
Removal and Installation ...........................................18
DOOR TRIM...................................................................19
Removal and Installation ...........................................19ROOF TRIM...................................................................20
Removal and Installation ...........................................20
EXTERIOR.....................................................................21
Removal and Installation ...........................................21
FRONT SEAT.................................................................34
Removal and Installation ...........................................34
Heated Seat ...............................................................36
Active Head Restraint ................................................36
SECOND SEAT..............................................................37
Removal and Installation ...........................................37
THIRD SEAT..................................................................39
Removal and Installation ...........................................39
SUNROOF......................................................................40
Removal and Installation ...........................................40
WINDSHIELD AND WINDOWS....................................42
Removal and Installation ...........................................42
DOOR MIRROR.............................................................48
Removal and Installation ...........................................48
BODY (ALIGNMENT)....................................................49
Alignment ...................................................................49

Service Notice
IWhen removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
IHandle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.
IApply sealing compound where necessary when installing parts.
IWhen applying sealing compound, be careful that the sealing compound does not protrude from parts.
IWhen replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL R20 is as follows (The compo-
sition varies according to the destination and optional equipment.):
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
IFor a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRSsection of this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
IImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
BT-2

Removal and Installation
IWhen removing or installing back door, place a cloth or other padding on back door. This prevents vehicle
body from being scratched.
IBumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
IBack door adjustment: Adjust at hinge-back door portion for proper back door fit.
IBack door lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment,
check back door lock operation.
IAfter installation, make sure that back door and fuel filler lid open smoothly.
REAR BUMPER ASSEMBLY
NBF363
BODY REAR END AND OPENER
BT-8

Removal and Installation
CAUTION:
IDisconnect ground terminal from battery in advance.
IDisconnect air bag system line in advance.
INever tamper with or force air bag lid open, as this may adversely affect air bag performance.
IBe careful not to scratch pad and other parts.
INSTRUMENT PANEL ASSEMBLY
BT-16

Heated Seat
HFor Wiring Diagram, refer to EL-128, ªHEATED SEATº for details.
Active Head Restraint
The active head restraint system is designed so that the headrest
instantaneously moves towards the front upper direction by utiliz-
ing the force at the seatback during a rear-end collision.
As a result, the occupant's head is protected from being
overextended, reducing the chance for neck injury as much as
possible.
Seat with active head restraint have the labels shown in figures at
left.
OPERATION OUTLINE
When the seatback receives a sharp backward force during a rear-
end collision, the input plate moves with the link rotating center as
a pivot. The headrest will then move towards the front upper direc-
tion with the center of the sliding roller as a pivot.
As the backward force on the seatback is eliminated, spring tension
returns the headrest to its original position.
SBT014A
SBT888
FRONT SEAT
BT-36

CLUTCH
SECTION
CL
CONTENTS
PRECAUTIONS AND PREPARATION............................2
Precautions ..................................................................2
Preparation ..................................................................2
CLUTCH SYSTEM...........................................................3
Clutch Pedal ................................................................4
INSPECTION AND ADJUSTMENT.................................5
Adjusting Clutch Pedal ................................................5
Bleeding Procedure .....................................................6
CLUTCH MASTER CYLINDER.......................................7
HYDRAULIC CLUTCH CONTROL.................................8Clutch Master Cylinder ................................................8
Clutch Operating Cylinder ...........................................8
CLUTCH RELEASE MECHANISM.................................9
CLUTCH DISC AND CLUTCH COVER........................ 11
Clutch Disc................................................................. 11
Clutch Cover and Flywheel .......................................12
SERVICE DATA AND SPECIFICATIONS (SDS)..........14
General Specifications ...............................................14
Inspection and Adjustment ........................................14

Precautions
IRecommended fluid is brake fluid ªDOT 4º.
IDo not reuse drained brake fluid.
IBe careful not to splash brake fluid on painted areas.
IWhen removing and installing clutch piping, use Tool.
ITo clean or wash all parts of master cylinder, operating
cylinder and clutch damper, use clean brake fluid.
INever use mineral oils such as gasoline or kerosene. It will
ruin the rubber parts of the hydraulic system.
WARNING:
Remove all dust from clutch disc with a dust collector after
cleaning with waste cloth.
Preparation
SPECIAL SERVICE TOOLS
*: Special tool or commercial equivalent
Tool number
Tool nameDescription
ST20050010
Base plate
Inspecting diaphragm spring of clutch cover
ST20050100
Distance piece
Inspecting diaphragm spring of clutch cover
GG94310000
Flare nut torque
wrench
Removing and installing each clutch piping
KV30100100*
Clutch aligning bar
Installing clutch cover and clutch disc
ST20050240*
Diaphragm spring
adjusting wrench
Adjusting unevenness of diaphragm spring of clutch
cover
SBR820B
PRECAUTIONS AND PREPARATION
CL-2

YCL022
CLUTCH SYSTEM
CL-3

Clutch Pedal
NCL045
CLUTCH SYSTEM
CL-4