unit NISSAN TERRANO 2002 Service Manual PDF

Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
IECM input signal processing function is malfunctioning.IECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 1 second.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-203.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 1 second.
2) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with
ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-203.
SEC220B
SEF817Y
DTC 0804 ECM 11ZD30DDTi
EC-202

Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
IECM input signal processing function is malfunctioning.IECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Turn ignition switch ªOFFº, wait at least 20 seconds and then
turn ªONº.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-214.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 2 seconds.
2) Turn ignition switch ªOFFº, wait at least 20 seconds and then
turn ªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with
ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-214.
SEC220B
SEF817Y
DTC 0903 ECM 15ZD30DDTi
EC-213

Description
SYSTEM DESCRIPTION
The ECM and the electronic control fuel injection pump control unit
(abbreviated as the injection pump control unit) perform the real
time communication (signal exchange).
The ECM transmits the signals of the target fuel injection amount,
target fuel injection timing, and engine speed, etc., and receives the
signals of the pump speed and fuel temperature, etc. from the
injection pump control unit.
By those signals, the injection pump controls the optimum fuel
injection amount and injection timing of the spill valve and timing
control valve.
Injection pump control unit has an on board diagnostic system,
which detects malfunctions related to sensors or actuators built-into
electronic control fuel injection pump. These malfunction informa-
tion are transferred through the line (circuit) from injection pump
control unit to ECM.
FUEL INJECTION AMOUNT CONTROL
In accordance with the target fuel injection amount signal from the
ECM, the injection amount is controlled by controlling the spill valve
in the injection pump and by changing the needle opening time.
FUEL INJECTION TIMING CONTROL
Based on the target fuel injection timing signal from the ECM, the
injection timing is controlled in accordance with the timer spring by
performing the duty control of the timing control valve in the injec-
tion pump and by adjusting the pressure of the timer piston high
pressure chamber.
FUEL TEMPERATURE SENSOR
The sensor detects the fuel temperature in the injection pump and
calibrates the injection amount change by the fuel temperature.
CAM RING POSITION SENSOR
The sensor detects the passing of the protrusion on the sensor
wheel in the injection pump by the semiconductor magnetic resis-
tance element sensor. The cam ring position sensor synchronizes
with the cam ring, and detects the actual advance amount. The
injection pump control unit measures the injection pump revolution
by the signal of the cam ring position sensor.
SEF437Y
DTC 1004 FUEL CUT SYSTEM1ZD30DDTi
EC-232

General Specifications
Unit: rpm
EngineZD30DDTi
Idle speed750 25
Maximum engine speed4,300
Injection Pump Numbers
Engine Part number Pump assembly number
ZD30DDTi 16700 VG100 109342-4023
Injection Nozzle
Unit: kPa (bar, kg/cm2, psi)
Initial injection pressureUsed 19,026 (190.3, 194, 2,759)
New 19,516 - 20,497 (195.2 - 205.0, 199 - 209, 2,830 - 2,972)
Limit 16,182 (161.8, 165, 2,346)
Engine Coolant Temperature Sensor
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Crankshaft Position Sensor (TDC)
Resistance [at 20ÉC (68ÉF)]W1,287 - 1,573
Glow Plug
Resistance [at 20ÉC (68ÉF)]WApproximately 0.5
Accelerator Position Sensor
Throttle valve conditions Resistance between terminals 2 and 3 kW[at 25ÉC (77ÉF)]
Completely closedApproximately 0.5
Partially open0.5-4
Completely openApproximately 4
EGR Volume Control Valve
Resistance [at 25ÉC (77ÉF)]W13-17
SERVICE DATA AND SPECIFICATIONS (SDS)ZD30DDTi
EC-292

4. Clean spray hole of nozzle body by using Tool.
To prevent spray hole from canting, always clean it by start-
ing with inner side and working towards the outside.
5. Decarbonate nozzle needle tip by using Tool.
6. Check needle sink.
(1) Pull needle about halfway out from body and then release it.
(2) Needle should sink into body very smoothly from just its own
weight.
(3) Repeat this test and rotate needle slightly each time.
If needle fails to sink smoothly from any position, replace both
needle and body as a unit.
Assembly (No.2-4nozzle)
Assembly is in the reverse order of disassembly.
Holder to nozzle nut:
:29-49N×m (3.0 - 5.0 kg-m, 22 - 36 ft-lb)
SEF833
SEF834
SEF835
SEF967
INJECTION NOZZLETD27Ti
Cleaning (No.2-4nozzle) (Cont'd)
EC-315

SELF-DIAGNOSTIC MODE
Regarding items detected in ªSELF-DIAG RESULTSº mode, refer to ªTROUBLE DIAGNOSIS Ð INDEXº,
EC-293.
DATA MONITOR MODE
Monitored item
[Unit]ECM
input
signalsMain
signalsDescription Remarks
CKPS×RPM
(TDC) [rpm]
qq
IThe engine speed computed from the
crankshaft position sensor (TDC) signal
is displayed.
CMPS×RPM -
PUMP [rpm]
qqIThe engine speed computed from the
needle lift sensor signal is displayed.
COOLAN TEMP/S
[ÉC] or [ÉF]
qq
IThe engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is displayed.IWhen the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The same data as
the fuel temperature is displayed.
VHCL SPEED SE
[km/h] or [mph]
qqIThe vehicle speed computed from the
vehicle speed sensor signal is displayed.
FUEL TEMP SEN
[ÉC] or [ÉF]
qq
IThe fuel temperature (determined by the
signal voltage of the fuel temperature
sensor) is displayed.
ACCEL POS SEN [V]
qqIThe accelerator position sensor signal
voltage is displayed.
OFF ACCEL POS
[ON/OFF]
qqIIndicates [ON/OFF] condition from the
accelerator position switch signal.ISignal at approximately 9É opened.
C/SLEEV POS/S [V]
qqIThe control sleeve position sensor signal
voltage is displayed.
BATTERY VOLT [V]
qqIThe power supply voltage of ECM is dis-
played.
START SIGNAL
[ON/OFF]
qqIIndicates [ON/OFF] condition from the
starter signal.IAfter starting the engine, [OFF] is dis-
played regardless of the starter signal.
AIR COND SIG
[ON/OFF]
qq
IIndicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
BRAKE SW
[ON/OFF]
qIIndicates [ON/OFF] condition of the stop
lamp switch.
BRAKE SW2
[ON/OFF]
qIIndicates [ON/OFF] condition of the
brake switch 2.
IGN SW
[ON/OFF]
qqIIndicates [ON/OFF] condition from igni-
tion switch.
MAS AIR/FL SE [V]
qqIThe signal voltage of the mass air flow
sensor is displayed.IWhen the engine is stopped, a certain
value is indicated.
ACT INJ TIMG [É]
q
IThe actual injection timing angle deter-
mined by the ECM (an approximate aver-
age angle between injection start and
end from TDC) is displayed.
TARGET F/INJ
[mm
3/stroke]qIThe target fuel injection quantity (deter-
mined by the ECM according to the input
signal) is indicated.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
CONSULT-II (Cont'd)
EC-329

Monitored item
[Unit]ECM
input
signalsMain
signalsDescription Remarks
FUEL CUT S/V
[ON/OFF]IThe control condition of the fuel cut sole-
noid valve (determined by ECM accord-
ing to the input signal) is indicated.
IOFF ... Fuel cut solenoid valve is not
operating.
ON ... Fuel cut solenoid valve is operat-
ing.IWhen the fuel cut solenoid valve is not
operating, fuel supply is shut off.
AIR COND RLY
[ON/OFF]
q
IThe air conditioner relay control condition
(determined by ECM according to the
input signal) is indicated.
GLOW RLY
[ON/OFF]
q
IThe glow relay control condition (deter-
mined by ECM according to the input
signal) is displayed.
EGRC SOL/V A
[ON/OFF]IThe control condition of the EGRC-sole-
noid valve A (determined by ECM
according to the input signal) is indicated.
IOFF ... EGRC-solenoid valve A is not
operating.
ON ... EGRC-solenoid valve A is operat-
ing.
EGRC SOL/V B
[ON/OFF]IThe control condition of the EGRC-sole-
noid valve B (determined by ECM
according to the input signal) is indicated.
IOFF ... EGRC solenoid valve B is not
operating.
ON ... EGRC-solenoid valve B is operat-
ing.
THROT RLY
[ON/OFF]IThe control condition of the throttle con-
trol solenoid valve (determined by ECM
according to the input signal) is indicated.
IOFF ... Throttle control solenoid valve is
not operating.
ON ... Throttle control solenoid valve is
operating.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
CONSULT-II (Cont'd)
EC-330

ECM Terminals and Reference Value
PREPARATION
Perform all voltage measurements with all the connectors con-
nected. Measure ECM terminal voltage at the nearest connector to
the sensors or actuators to be measured as accessing ECM termi-
nals from outside is impossible.
IUse extreme care not to touch 2 pins at the same time.
IData is for comparison and may not be exact.
IUse care not to enlarge the opening to keep the seal in good
condition.
Be sure ECM unit is properly grounded before checking.
ECM HARNESS CONNECTOR TERMINAL LAYOUT
SGI841
MEC032E
TROUBLE DIAGNOSESTD27Ti
EC-346

Component Description
ACCELERATOR WORK UNIT
The accelerator position sensor is installed on the upper end of the
accelerator pedal assembly. The sensor detects the accelerator
position and sends a signal to the ECM. The ECM uses the signal
to determine the amount of fuel to be injected.
The accelerator position switch is installed inside the accelerator
position sensor. This switch is used for plausibility check of the
accelerator position sensor.
On Board Diagnosis Logic
DTC Malfunction is detected when ...Check Items
(Possible Cause)
P0120
0403IAn excessively low or high voltage from the sensor is
detected by the ECM.IHarness or connectors
(The sensor or switch circuit is open or
short-circuited.)
IAccelerator position sensor
IAccelerator position switch
DTC Confirmation Procedure A (For General
Plausibility)
WITH CONSULT-II
1) Turn ignition switch to ªONº position.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Depress accelerator pedal fully and keep it for at least 1 sec-
ond. Then release it and wait at least 5 seconds.
WITHOUT CONSULT-II
1) Turn ignition switch to ªONº position.
2) Depress accelerator pedal fully and keep it for at least 1 sec-
ond. Then release it and wait at least 5 seconds.
3) Turn ignition switch to ªLOCKº position, wait at least 5 seconds
and then turn to ªONº position.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with
ECM.
MEC959D
DTC P0120 ACCEL POS SENSORTD27Ti
EC-365

Diagnostic Procedure
ACCELERATOR POSITION SENSOR
INSPECTION START
CHECK POWER SUPPLY.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect accelerator work unit har-
ness connector.
3. Turn ignition switch to ªONº position.
4. Check voltage between accelerator
work unit connector terminalq
5and
engine ground with CONSULT-II or
tester.
Voltage: Approximately 5V
OK
ENG
Check the following:
IHarness for open or
short-circuit between
ECM and accelerator
work unit.
If NG, repair harness or
connectors.
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Loosen and retighten engine ground
screws.
3. Check harness continuity between
accelerator work unit connector termi-
nalq
2and ECM connector terminal
434. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open-circuit
between ECM and
accelerator work unit
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between
ECM terminal
425and accelerator
position sensor connector terminalq
4.
Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Repair harness or connec-
tors.
CHECK COMPONENT
(Accelerator position sensor).
Refer to ªCOMPONENT INSPECTIONº on
page EC-371.
OK
ENG
Replace accelerator pedal
assembly.
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not fixed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
NEF700
NEF591
YEC246A
H
H
H
H
H
H
H
DTC P0120 ACCEL POS SENSORTD27Ti
EC-368