differential NISSAN TERRANO 2004 Service Owner's Guide

Differential Case
1. Measure clearance between side gear thrust washer and dif-ferential case.Clearance between side gear thrust washer and differ-
ential case (A þ B): 0.10 - 0.20 mm (0.0039 - 0.0079 in)
The clearance can be adjusted with side gear thrust washer.
(Refer to PD-57.)
2. Apply gear oil to gear tooth surfaces and thrust surfaces and check to see the turn properly.
3. Install L.H. and R.H. differential cases.
4. Place differential case on ring gear.
5. Apply locking agent [Locktite (stud lock) or equivalent] to ring gear bolts, and install them.
Tighten bolts in a criss-cross fashion, lightly tapping bolt head
with a hammer.
6. Press-fit side bearing inner cones on differential case with Tool. Tool number:q
AST33230000
q
BST33061000
SPD656
SPD643
SPD746
PD353
ASSEMBLY (R180A)
PD-29
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12. Place the differential case assembly in its housing.
13. Install side oil seal.
14. Place side retainer adjusting shims and O-ring on side retainer,and install them in final drive housing.Tool number: ST33720000
I Align arrows stamped on side retainer and final drive housing.
15. Measure ring gear-to-drive pinion backlash with a dial indicator. Ring gear-to-drive pinion backlash:0.13 - 0.18 mm (0.0051 - 0.0071 in)
I If backlash is too small, decrease thickness of right shim and
increase thickness of left shim by the same amount.
If backlash is too great, reverse the above procedure.
Never change the total amount of shims as it will change the
bearing preload.
SPD309
SPD660
PD420
SPD635
ASSEMBLY (R180A)
Final Drive Housing (Cont'd)
PD-32
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16. Check total preload with Tool.
When checking preload, turn drive pinion in both directions
several times to set bearing rollers.
The total pinion bearing preload value with the differential case
assembly should be in accordance with the same value measured
without the differential case assembly. (See point 9.)
The relationship between both is:
Pinion bearing preload
With differential case assembly Without differential case assemblykg-cm N×m kg-cmN×m
11 1.1 12 - 17 1.2 - 1.7
12 1.2 13 - 18 1.3 - 1.8
13 1.3 14 - 19 1.4 - 1.9
14 1.4 15 - 20 1.5 - 2.0
15 1.5 16 - 21 1.6 - 2.1
16 1.6 17 - 22 1.7 - 2.2
17 1.7 18 - 23 1.8 - 2.3
Tool number: ST3127S000
Total preload:1.0 - 2.3 N ×m (10 - 23 kg-cm, 8.7 - 20.0 in-lb)
I If preload is too great, remove the same amount of shim from
each side.
I If preload is too small, add the same amount of shim to each
side.
Never add or remove a different number of shims for each side
as it will change ring gear-to-drive pinion backlash.
17. Recheck ring gear-to-drive pinion backlash because increase or decrease in thickness of shims will cause change of ring
gear-to-pinion backlash.
18. Check runout of ring gear with a dial indicator. Runout limit:0.05 mm (0.0020 in)
I If backlash varies excessively in different places, the variance
may have resulted from foreign matter caught between the ring
gear and the differential case.
I If the backlash varies greatly when the runout of the ring gear
is within a specified range, the hypoid gear set or differential
case should be replaced.
SPD634
SPD561
SPD636
ASSEMBLY (R180A)
Final Drive Housing (Cont'd)
PD-33
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19. Check tooth contact.Refer to Adjustment.
20. Install rear cover and gasket.
21. Install extension tube and differential side shaft assembly.
SPD661
ASSEMBLY (R180A)
Final Drive Housing (Cont'd)
PD-34
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Differential Carrier
1. Mount final drive assembly on Tool.Tool number:ST06340000
2. Put match marks on one side bearing cap with paint or punch to ensure that it is replaced in proper position during reassem-
bly.
Bearing caps are line-bored during manufacture and should
be put back in their original places.
3. Remove side lock fingers and side bearing caps.
4. Remove side bearing adjuster with Tool. Tool number:ST32580000
5. Remove differential case assembly with a pry bar.
SPD683
SPD249
YPD006
SPD684
SPD685
DISASSEMBLY (C200)
PD-38
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Be careful to keep the side bearing outer races together with
their respective inner cones Ð do not mix them up.
6. Remove drive pinion nut with Tool.Tool number: KV38104700
7. Remove companion flange with puller.
8. Take out drive pinion together with pinion rear bearing inner cone, drive pinion bearing spacer and pinion bearing adjusting
shim.
9. Remove front oil seal and pinion front bearing inner cone.
10. Remove pinion bearing outer races with a brass drift.
SPD011
SPD012
SPD686
SPD687
SPD563
DISASSEMBLY (C200)
Differential Carrier (Cont'd)
PD-39
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11. Remove pinion rear bearing inner cone and drive pinion adjust-ing washer.Tool number: ST30031000
Differential Case
1. Remove side bearing inner cones.
To prevent damage to bearing, engage puller jaws in groove. Tool number:q
AST33051001
q
BST33061000
Be careful not to confuse left and right hand parts.
2. Loosen ring gear bolts in a criss-cross fashion.
3. Tap ring gear off differential case with a soft hammer.
Tap evenly all around to keep ring gear from binding.
SPD018
SPD688
SPD022
SPD024
DISASSEMBLY (C200)
Differential Carrier (Cont'd)
PD-40
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4. Separate differential case.
Put match marks on both L.H. and R.H. differential cases.
SPD716
DISASSEMBLY (C200)
Differential Case (Cont'd)PD-41
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Ring Gear and Drive Pinion
Check gear teeth for scoring, cracking or chipping.
If any damaged part is evident, replace ring gear and drive pinion
as a set (hypoid gear set).
Differential Case Assembly
Check mating surfaces of differential case, side gears, pinion mate
gears, pinion mate shaft, and thrust washers.
Bearing
1. Thoroughly clean bearing.
2. Check bearings for wear, scratches, pitting or flaking.Check tapered roller bearing for smooth rotation. If damaged,
replace outer race and inner cone as a set.
EPD009
SPD715
INSPECTION (C200)
PD-42
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CAUTION:
Do not run engine when one rear wheel is off the ground.
Preparation for Disassembly
CHECKING DIFFERENTIAL TORQUE
Measure differential torque with Tool.
If it is not within the specifications, inspect components of limited
slip differential.Differential torque:353 - 392 N×m (36 - 40 kg-m, 260 - 289 ft-lb)
Assembly: KV38105250
Tool number: q
AKV38105210
q
BKV38105220
YPD025
SPD415
LIMITED SLIP DIFFERENTIAL (C200)
PD-43
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