headlamp NISSAN TERRANO 2004 Service Repair Manual

Shown below are Pre-delivery Inspection items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD Ð engine off
lRadiator coolant level and coolant hose connections for leaks
l Battery fluid level, specific gravity and conditions of battery terminals
l Drive belts tension
l Fuel filter for water or dust, and fuel lines and connections for leaks
l Engine oil level and oil leaks
l Brake and clutch reservoirs fluid level and fluid lines for leaks
l Windshield and rear window washer and headlamp cleaner reservoir fluid level
l Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
lRemove front spring/strut spacer (if applicable)
l Operation of all instruments, gauges, lights and accessories
l Operation of horn(s), wiper and washer
l Steering lock for operation
l Check air conditioner for gas leaks
l Front and rear seats, and seat belts for operation
l All moldings, trims and fittings for fit and alignment
l All windows for operation and alignment
l Hood, tailgate, door panels for fit and alignment
l Latches, keys and locks for operation
l Weatherstrips for adhesion and fit
l Headlamp aiming
l Tighten wheel nuts (Inc. inner nuts if applicable)
l Tire pressure (Inc. spare tire)
l Check front wheels for toe-in
l Install clock/voltmeter/room lamp fuse (if applicable)
l Install deodorizing filter to air conditioner (if applicable)
l Remove wiper blade protectors (if applicable)
UNDER BODY
lManual transmission/transaxle, transfer and differential gear oil level
l Brake and fuel lines and oil/fluid reservoirs for leaks
l Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
l Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
lClutch operation
l Parking brake operation
l Service brake operation
l Automatic transmission/transaxle shift timing and kickdown (if applicable)
l Steering control and returnability
l Engine performance
l Squeaks and rattles
ENGINE OPERATING AND HOT
lAdjust idle speed
l Automatic transmission/transaxle fluid level (if applicable)
l Engine idling and stop knob operation
FINAL INSPECTION
lInstall necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
l Inspect for interior and exterior metal and paint damage
l Check for spare tire, jack, tools (wheel check) and literature
l Wash, clean interior and exterior
PRE-DELIVERY INSPECTION ITEMS
MA-3
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Chassis and Body Maintenance
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary L = Lubricate T = Tighten[ ] = At the specified mileage only
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Refer-ence
page
Perform on a kilometer basis, but on
a semi-annual basis when driving
less than 20,000 km (12,000 miles)
per year. km x 1,000 10 20 30 40 50 60 70 80 90 100 110 120
(miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72)
Months 6 12 18 24 30 36 42 48 54 50 66 72
Underhood and under vehicle
Headlamp aiming
IIIIII EL-41
Wheel alignment (if necessary, rotate & balance wheels) IIIIII MA-43
Brake pads, discs & other components* IIIIII MA-40
Brake linings, drums & other components* IIIIII MA-41
Foot brake, parking brake & clutch (for free play, stroke &
operation) IIIIII
MA-42
Brake booster vacuum hoses, connections, check valve I I I MA-40
Brake & clutch, systems and fluid (for level and leaks) IIIIII MA-36/
MA-40
Brake fluid* R R R MA-43
Power steering fluid and lines (for level and leaks) IIIIII MA-44
Air bag system See NOTE (1) RS-17
Ventilation air filter* RRRRMA-44
Transfer and standard differential gear oil* I I R I I R MA-37/
MA-38
Manual transmission oil I I I [R] I I MA-36
LSD gear oil (for level and leaks)* I I R I I R MA-38
Steering gear & linkage, axle & suspension parts, propeller
shaft and exhaust system* IIIIII MA-43/
FA-4/
RA-4/
MA-38/ MA-36
Greasing points of steering gear linkage,
propeller shaft and suspension* See NOTE (2)
LLLLLL MA-44/
MA-38
Drive shafts* IIIIIIF A-13
Front wheel bearing grease* IRIRIR MA-39
Free running hub grease* IIIIII MA-40
Body mounting bolts and nuts TTTTTTBT-48
Body corrosion See NOTE (3) MA-47
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) The propeller shaft should be re-greased daily if it is immersed in water.
(3) Inspect once per year.
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe drivingconditionsº.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engine
Models (annual mileage < 30,000 km/year)
(Cont'd)
MA-7
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Chassis and Body Maintenance
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary L = Lubricate T = Tighten
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page
Perform on a kilometer basis only. km x 1,000 10 20 30 40 50 60 70 80 90 100 110 120
(miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72)
Underhood and under vehicle
Headlamp aiming
IIIIEL-41
Wheel alignment (it necessary, rotate & balance wheels) IIIIMA-43
Brake pads, discs & other components* IIIIMA-40
Brake linings, drums & other components* IIIIMA-41
Foot brake, parking brake & clutch (for free play, stroke &
operation) IIII
MA-42
Brake booster vacuum hoses, connections, check valve I I MA-40
Brake & clutch, systems and fluid (for level and leaks) IIIIMA-36/
MA-40
Brake fluid* R R MA-43
Power steering fluid and lines (for level and leaks) IIIIMA-44
Air bag system See NOTE (1) RS-17
Ventilation air filter* RRRRMA-44
Transfer and standard differential gear oil* IRIRMA-37/
MA-38
Manual transmission oil I I R I MA-36
LSD gear oil* IRIRMA-38
Steering gar & linkage, axle & suspension parts, propeller shaft
and exhaust system* IIIIMA-43/
FA-4/
RA-4/
MA-38/ MA-36
Greasing points of steering gear linkage,
propeller shaft and suspension* See NOTE (2)
LLLL MA-44/
MA-38
Drive shafts* IIIIFA-13
Front wheel bearing grease* IRIRMA-39
Free running hub grease* IIIIMA-40
Body mounting bolts and nuts TTTTBT-48
Body corrosion See NOTE (3) MA-47
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) The propeller shaft should be re-greased daily if it is immersed in water.
(3) Inspect once per year.
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe drivingconditionsº.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engine
Models (annual mileage > 30,000 km/year)
(Cont'd)
MA-10
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Basic Inspection
Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
IShift lever is in neutral position,
I Heat up switch is OFF,
I Headlamp switch is OFF,
I Air conditioner switch is OFF,
I Rear defogger switch is OFF,
I Steering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem.
2. Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to MA section.
3. Open engine hood and check the following:
IHarness connectors for improper connections
I Vacuum hoses for splits, kinks, or improper connections
I Wiring for improper connections, pinches, or cuts
SEF142I
4. Start engine and warm it up to the normal operating temperature.
EGO TO 2.
2 PREPARATION FOR CHECKING IDLE SPEED
With CONSULT-II
Connect CONSULT-II to the data link connector.
Without CONSULT-II
Install diesel tacho tester to the vehicle.
EGO TO 3.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONZD30DDTi
EC-50
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Basic Inspection
Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
IHeadlamp switch is OFF,
I Air conditioner switch is OFF,
I Rear defogger switch is OFF,
I Steering wheel is in the straight-ahead position, etc.
BEFORE STARTING
1. Check service records for any recent
repairs that may indicate a related
problem, or the current need for
scheduled maintenance.
2. Open engine hood and check the fol- lowing:
I Harness connectors for improper con-
nections
I Vacuum hoses for splits, kinks, or
improper connections
I Wiring for improper connections,
pinches, or cuts
3.Using priming pump, bleed air from fuel system. Refer to ªFuel Filter Checkº in
MA section.
CONNECT CONSULT-II TO THE
VEHICLE.
Connect ªCONSULT-IIº to the data link
connector for CONSULT-II and select
ªENGINEº from the menu.
DOES ENGINE START?
Ye s
ENo Turn ignition switch to
ªLOCKº position, wait 5
seconds and then start
engine. If engine fails to
start, check diagnostic
trouble code (DTC).
Run engine for 10 minutes.
CHECK IDLE SPEED.
Read engine idle speed in ªDATA
MONITORº mode with CONSULT-II.
725 rpm   50 (in N position)
----------------------------------------------------------------------------------------------------------------------------------- -OR------------------------------------------------------------------------------------------------------------------------------------
Check idle speed using tachometer
tester.
725 rpm   50 (in N position)
(Go to qAon next page.)
SEF142I
NEF463
NRS122
NEF464
SEF817Y
H
H
H
H
H
TROUBLE DIAGNOSESTD27Ti
EC-361
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Diagnostic Procedure 10 (Pedal vibration and
noise)
INSPECTION START
1. Apply brake.
2. Start engine.
3. Does the symptom appear only whenengine is started?
No
EYe s Carry out self-diagnosis.
Refer to BR-60.
CHECK IF SYMPTOM APPEARS.
Does the symptom appear when electrical
equipment switches (such as headlamp)
are operated?
Ye s
ENoGo toin Diagnostic
Procedure 12, BR-82.
CHECK WHEEL SENSOR.
Check wheel sensor shield ground. For
location of shield ground, refer to wiring
diagram and ªHARNESS LAYOUTº in EL
section.
OK
ENG Repair wheel sensor.
CHECK HARNESS CONNECTOR.
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector.
Reconnect ABS actuator and electric unit
harness connector. Then retest.
Note: ABS may operate and cause vibration under any of the
following conditions.
Diagnostic Procedure 11 (Long stopping
distance)
CHECK ABS PERFORMANCE.
Disconnect ABS actuator and electric unit
connector and check whether stopping
distance is still long.
Ye s
ENoGo toin Diagnostic
Procedure 12, BR-82.
Perform Preliminary Check and air bleed-
ing.
Note: Stopping distance may be larger than vehicles without ABS when road condition is slippery.
SAT797AH
H
H
H
TROUBLE DIAGNOSES
BR-81
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ELECTRICAL SYSTEMSECTION
EL
When you read wiring diagrams:
I Read GI section, ªHOW TO READ WIRING DIAGRAMSº.
CONTENTS
PRECAUTIONS ...............................................................4
Supplemental Restraint System (SRS) ²AIR
BAG² and²SEAT BELT PRE-TENSIONER² ...............4
Wiring Diagrams and Trouble Diagnoses....................4
HARNESS CONNECTOR ................................................5
Description ...................................................................5
STANDARDIZED RELAYS ..............................................6
Description ...................................................................6
POWER SUPPLY ROUTING ...........................................8
Schematic ....................................................................8
Wiring Diagram - POWER - ......................................10
Fuse ........................................................................\
...19
Fusible Link................................................................19
Circuit Breaker Inspection .........................................19
GROUND DISTRIBUTION .............................................20
COMBINATION SWITCH ...............................................25
Check ........................................................................\
.25
Replacement ..............................................................26
STEERING SWITCH ......................................................27
Check ........................................................................\
.27
HEADLAMP - Without Daytime Light System - .........28
Wiring Diagram - H/LAMP -.......................................28
Trouble Diagnoses.....................................................31
HEADLAMP - Daytime Light System - .......................32
Operation ...................................................................32
System Description ....................................................32
Schematic ..................................................................33
Wiring Diagram - DTRL - ...........................................34
Trouble Diagnoses.....................................................40
HEADLAMP - Headlamp Aiming Control - .................41
Description .................................................................41
Replacing Headlamp Aiming Actuator .......................42
Wiring Diagram - H/AIM - ..........................................43
Trouble Diagnoses.....................................................46 HEADLAMP
...................................................................47
Bulb Replacement .....................................................47
Aiming Adjustment .....................................................47
EXTERIOR LAMP ..........................................................49
Wiring Diagram - TAIL/L - ..........................................49
Wiring Diagram - STOP/L - .......................................52
Wiring Diagram - BACK/L - .......................................53
Wiring Diagram - F/FOG - .........................................55
Front Fog Lamp Aiming Adjustment ..........................57
Wiring Diagram - R/FOG -.........................................58
System Description ....................................................59
Schematic ..................................................................61
Wiring Diagram - TURN - ..........................................62
Trouble Diagnoses.....................................................66
INTERIOR LAMP ...........................................................67
Schematic ..................................................................67
Wiring Diagram - ILL - ...............................................68
System Description ....................................................72
Wiring Diagram - INT/L - ...........................................74
Trouble Diagnoses.....................................................78
METER AND GAUGES .................................................82
System Description ....................................................82
Combination Meter ....................................................84
Schematic ..................................................................85
Wiring Diagram - METER - .......................................86
Combination Meter Self-Diagnosis ............................90
Trouble Diagnoses.....................................................92
Components Inspection .............................................97
Fuel Level Sensor Unit Check...................................98
Thermal Transmitter Check .......................................98
WARNING LAMPS AND CHIME ...................................99
Schematic ..................................................................99
Wiring Diagram - WARN - .......................................100
Electrical Components Inspection ........................... 110
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Oil Pressure Switch Check ...................................... 110
Wiring Diagram - CHIME - ...................................... 111
WIPER AND WASHER ................................................ 112
Wiring Diagram - WIPER - ...................................... 112
Wiring Diagram - WIP/R -........................................ 114
Installation ................................................................ 116
Washer Nozzle Adjustment ..................................... 117
Check Valve ............................................................. 117
Wiring Diagram - HLC - ........................................... 118
HORN, CIGARETTE LIGHTER AND CLOCK ............122
Wiring Diagram - HORN - .......................................122
Wiring Diagram - CIGAR -.......................................123
Wiring Diagram - CLOCK -......................................124
REAR WINDOW DEFOGGER AND DOOR
MIRROR DEFOGGER .................................................125
System Description ..................................................125
Wiring Diagram - DEF - ...........................................126
Trouble Diagnoses...................................................128
Filament Check ........................................................132
Filament Repair .......................................................133
AUDIO ........................................................................\
..134
System Description ..................................................134
Schematic ................................................................136
Wiring Diagram - AUDIO - .......................................138
Wiring Diagram - REMOTE -...................................145
Trouble Diagnoses...................................................147
Inspection.................................................................149
Location of Roof Mounted Antenna .........................150
HEATED SEAT ............................................................151
Wiring Diagram - HSEAT - ......................................151
SUNROOF ....................................................................153
Wiring Diagram - SROOF - .....................................153
DOOR MIRROR ...........................................................154
Wiring Diagram - MIRROR - ...................................154
POWER WINDOW .......................................................156
System Description ..................................................156
Schematic ................................................................158
Wiring Diagram - WINDOW - ..................................159
Trouble Diagnoses...................................................162
POWER DOOR LOCK .................................................163
System Description ..................................................163
Schematic ................................................................164
Wiring Diagram - D/LOCK -.....................................166
Trouble Diagnoses...................................................171
POWER DOOR LOCK - SUPER LOCK - ...................179
Component Parts Location ......................................179
System Description ..................................................180
Schematic ................................................................182 Wiring Diagram - S/LOCK - .....................................184
Trouble Diagnoses...................................................192
MULTI-REMOTE CONTROL SYSTEM .......................202
System Description ..................................................202
Schematic ................................................................204
Wiring Diagram - MULTI - .......................................205
Trouble Diagnoses...................................................213
ID Code Entry Procedure ........................................215
TIME CONTROL UNIT (TCU) .....................................216
System Description ..................................................216
Trouble Diagnosis ....................................................218
Schematic ................................................................220
NATS (Nissan Anti-Theft System) .............................222
System Description ..................................................222
System Composition ................................................223
Component Parts Location ......................................224
Wiring Diagram - NATS -.........................................225
CONSULT-II .............................................................229
Trouble Diagnoses...................................................231
How to Replace NATS IMMU ..................................242
THEFT WARNING SYSTEM .......................................243
Components Parts and Harness Connector
Location ...................................................................243
System Description ..................................................244
Theft Warning System/Schematic ...........................247
Wiring Diagram - THEFT -.......................................248
Trouble Diagnoses...................................................264
LOCATION OF ELECTRICAL UNITS .........................275
Engine Compartment ...............................................275
Passenger Compartment/LHD Models ....................276
Passenger Compartment/RHD Models ...................278
HARNESS LAYOUT ....................................................280
How to Read Harness Layout .................................280
Outline......................................................................281
Main Harness...........................................................282
EFC Harness ...........................................................298
Engine Harness .......................................................310
Body Harness ..........................................................312
Chassis Harness......................................................320
Room Lamp Harness...............................................321
Tailgate Harness ......................................................322
Door Harness (LH side)...........................................323
Door Harness (RH side) ..........................................324
BULB SPECIFICATIONS ............................................325
Headlamps ...............................................................325
Exterior Lamps.........................................................325
Interior Lamps ..........................................................325
WIRING DIAGRAM CODES (CELL CODES) .............326
CONTENTS(Cont'd)
EL-2
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EFC HARNESS LHD MODELS
GROUNDCONNECT TO CONN.
NO. CELL CODE
F129/F128 4WD SWITCH (TD27Ti) E150 EL-WARN
BRAKE SWITCH F101 EC-BRK/SW
DATA LINK CONNECTOR F115 EC-MIL/DL
ECM F134EC-MAIN, EC-VSS, EC-BRK/SW,
EC-MIL/DL
NATS IMMU (TD27Ti) F58 EL-NATS
VEHICLE SPEED SENSOR E140 EC-VSS, EL-METER
F47/F36 AIR BAG DIAGNOSIS SENSOR UNIT B106 RS-SRS
BRAKE FLUID LEVEL SWITCH F3 EL-WARN
COMBINATION METER F118EC-VSS, AT-VSSMTR, EL-H/LAMP,
EL-DTRL, EL-F/FOG, EL-R/FOG,
EL-ILL, EL-TURN, EL-METER,
EL-WARN, EL-CLOCK, BR-ABS,
RS-SRS
COOLING FAN MOTOR F40 EC-COOL/F
DATA LINK CONNECTOR F115 EC-MIL/DL, AT-NONDTC
FRONT FOG LAMP LH F44 EL-F/FOG
FRONT TURN SIGNAL LAMP LH F37 EL-TURN, EL-THEFT
FUSE BLOCK (J/B) F114EL-F/FOG, EL-INT/L, EL-TURN,
EL-CHIME, EL-DEF, EL-SROOF,
EL-WINDOW, EL-D/LOCK, EL-S/
LOCK, EL-MULTI, EL-THEFT,
HA-A/C, M, HA-HEATER
HAZARD SWITCH (TYPE 1) F140 EL-TURN, EL-ILL
HAZARD SWITCH (TYPE 2) F152 EL-TURN, EL-ILL
HEADLAMP AIMING MOTOR LH F43 EL-H/AIM
HEADLAMP CLEANER MOTOR F103 EL-HLC
HEADLAMP LH F42 EL-H/LAMP, EL-DTRL
PARKING LAMP LH F41 EL-TAIL/L
SIDE TURN SIGNAL LAMP LH F104 EL-TURN, EL-THEFT
F53 AUDIO UNIT (TYPE 1) F139 EL-ILL, EL-AUDIO
AUDIO UNIT (TYPE 2) F153 EL-ILL, EL-AUDIO, EL-REMOTE
CD AUDIO CHANGER F155 EL-AUDIO
F2 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) F29 BR-ABS
EFC HARNESS RHD MODELS
GROUND CONNECT TO CONN.
NO. CELL CODE
F47/F36 FRONT FOG LAMP LH F44 EL-F/FOG
FRONT TURN SIGNAL LAMP LH F37 EL-TURN, EL-THEFT
HEADLAMP AIMING MOTOR LH F43 EL-H/AIM
HEADLAMP CLEANER MOTOR F103 EL-HLC
HEADLAMP LH F42 EL-H/LAMP
PARKING LAMP LH F41 EL-TAIL/L
SIDE TURN SIGNAL LAMP LH F104 EL-TURN, EL-THEFT
FUEL FILTER SWITCH F141 EL-WARN
F2 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) F29 BR-ABS
GROUND DISTRIBUTION
EL-20
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MAIN HARNESS LHD MODELS
GROUNDCONNECT TO CONN.
NO. CELL CODE
M754/M33 A/C CONTROL PANEL (FAN SWITCH) M770EC-A/CCUT, HA-A/C, M,
HA-HEATER
A/C CONTROL PANEL M771EL-ILL, EL-DEF, HA-A/C, M, HA-
HEATER
A/T MODE SWITCH M732 AT-NONDTC
ACCESSORY RELAY M803 EL-CIGAR
ASHTRAY ILLUMINATION M137 EL-ILL
CIGARETTE LIGHTER SOCKET M141 EL-CIGAR
COMBINATION SWITCH (TURN SIGNAL SWITCH) M817 EL-TURN
COMBINATION SWITCH (WIPER AND WASHER SWITCH) M816 EL-WIPER, EL-WIP/R, EL-HLC
COOLING FAN MOTOR M19 EC-COOL/F
DAYTIME LIGHT CONTROL UNIT M34 EL-DTRL
FRONT FOG LAMP RH M38 EL-F/FOG
FRONT WIPER MOTOR M27 EL-WIPER
FRONT TURN SIGNAL LAMP RH M39 EL-TURN, EL-THEFT
FUEL FILTER SWITCH M26 EC-MIL/DL, EL-WARN
GLOVE BOX LAMP SWITCH M143 EL-ILL
HEADLAMP AIMING MOTOR RH M41 EL-H/AIM
HEADLAMP RH M42 EL-H/LAMP, EL-DTRL
HOOD SWITCH M84 EL-THEFT
PARK/NEUTRAL POSITION RELAY M729 EC-PNP/SW, SC-START
PARKING LAMP RH M43 EL-TAIL/L
REAR FOG LAMP RELAY M820 EL-R/FOG
SIDE TURN SIGNAL LAMP RH M801 EL-TURN, EL-THEFT
GROUND DISTRIBUTION
EL-21
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