sensor NISSAN TIIDA 2007 Service Repair Manual

TM-8
Band Servo ............................................................616
Output Shaft ..........................................................616
Bearing Retainer ....................................................617
Total End Play .......................................................617
Reverse Clutch End Play .......................................617
Removal and Installation .......................................617
Shift Solenoid Valves .............................................617
Solenoid Valves .....................................................617
A/T Fluid Temperature Sensor ..............................618
Revolution Sensor .................................................618
Dropping Resistor ..................................................618
Turbine Revolution Sensor (Power Train Revolu-
tion Sensor) ...........................................................
618
5MT: RS5F91R
FUNCTION DIAGNOSIS ............................
619
M/T SYSTEM ...................................................619
System Diagram ....................................................619
System Description ................................................620
COMPONENT DIAGNOSIS .......................621
POSITION SWITCH .........................................621
BACK-UP LAMP SWITCH .......................................621
BACK-UP LAMP SWITCH : Component Parts Lo-
cation .....................................................................
621
BACK-UP LAMP SWITCH : Component Inspec-
tion .........................................................................
621
PARK/NEUTRAL POSITION (PNP) SWITCH .........621
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Parts Location ....................................
621
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection ...........................................
621
SYMPTOM DIAGNOSIS ............................623
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ..........................
623
NVH Troubleshooting Chart ..................................623
PRECAUTION ............................................624
PRECAUTIONS ...............................................624
Service Notice or Precautions for Manual Tran-
saxle ......................................................................
624
PREPARATION ..........................................625
PREPARATION ...............................................625
Special Service Tools ..........................................625
Commercial Service Tools ...................................627
ON-VEHICLE MAINTENANCE ..................628
GEAR OIL ........................................................628
Exploded View .......................................................628
Draining .................................................................628
Refilling ..................................................................628
Inspection ..............................................................628
ON-VEHICLE REPAIR ..............................629
SIDE OIL SEAL ................................................629
Exploded View ......................................................629
Removal and Installation .......................................629
CONTROL LINKAGE .......................................630
Exploded View ......................................................630
Removal and Installation .......................................630
Inspection ..............................................................631
AIR BREATHER HOSE ....................................632
Exploded View ......................................................632
Removal and Installation .......................................632
REMOVAL AND INSTALLATION .............633
TRANSAXLE ASSEMBLY ...............................633
Exploded View ......................................................633
Removal and Installation .......................................633
DISASSEMBLY AND ASSEMBLY ...........635
TRANSAXLE ASSEMBLY ...............................635
Exploded View ......................................................635
Disassembly ..........................................................639
Assembly ..............................................................645
INPUT SHAFT AND GEAR ..............................653
Exploded View ......................................................653
Disassembly ..........................................................653
Assembly ..............................................................653
Inspection ..............................................................653
MAINSHAFT AND GEAR .................................655
Exploded View ......................................................655
Disassembly ..........................................................655
Assembly ..............................................................656
Inspection ..............................................................657
FINAL DRIVE ....................................................659
Exploded View ......................................................659
Disassembly ..........................................................659
Assembly ..............................................................659
Inspection ..............................................................659
SHIFT CONTROL .............................................661
Exploded View ......................................................661
Disassembly ..........................................................661
Assembly ..............................................................661
Inspection ..............................................................661
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
662
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
662
General Specification ............................................662
6MT: RS6F94R
FUNCTION DIAGNOSIS ...........................
663

TM-10
< BASIC INSPECTION >[TYPE 1 (4AT: RE4F03B)]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000001728290
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelera-
tor pedal position sensor (throttle position sensor) or PNP switch.
Then provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or improper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the “DETAILED FLOW”.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic work sheet” as shown on
the example (Refer to TM-11
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
DETAILED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using diagnosis worksheet. Refer to TM-11, "
Diagnostic Work Sheet".
>> GO TO 2.
2.CHECK SYMPTOM 1
Check the following items based on the information obtained from the customer.
 Fail-safe. Refer to TM-123, "
Fail-Safe".
 A/T fluid inspection. Refer to TM-171, "
Checking A/T Fluid".
 Stall test. Refer to TM-175, "
Inspection and Judgment".
 Line pressure test. Refer to TM-178, "
Inspection and Judgment".
SAT631IB
SAT632I
SEF234G

A/T CONTROL SYSTEM
TM-21
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TCM FunctionINFOID:0000000001694422
The function of the TCM is to:
 Receive input signals sent from various switches and sensors.
 Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
 Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transaxle senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
SAT381J
SWITCHES & SENSORS
⇒TCM
⇒ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Turbine revolution sensor (Power
train revolution sensor)
Vehicle speed sensor
Overdrive control switch signal
Stop lamp switch signalShift control
Line pressure control
Lock-up control
Overrun clutch control
Fail-safe control
Self-diagnosis
CONSULT-III communication
line controlShift solenoid valve A
Shift solenoid valve B
Overrun clutch solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
OD OFF indicator lamp

TM-22
< FUNCTION DIAGNOSIS >[TYPE 1 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
CONTROL SYSTEM DIAGRAM
CAN CommunicationINFOID:0000000001694423
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-13,
"System Description".
Input/Output Signal of TCMINFOID:0000000001694424
SCIA7112E
Control itemLine
pressure
controlVehicle
speed
controlShift
controlLock-up
controlEngine
brake
controlFail-safe
functionSelf-diag-
nostics
function
InputAccelerator pedal position signal
(*5)XXXXX(*3) XX
Vehicle speed sensor·A/T
(Revolution sensor)XXXX (*3) XX
Vehicle speed sensor·MTR (*1) X (*1) X (*1) X (*1) X X
Closed throttle position signal
(*5)(*2) X (*2) X X (*4) X
Wide open throttle position signal
(*5)(*2) X (*2) X (*4) X
Turbine revolution sensor (Power
train revolution sensor)XXXXX
Engine speed signal X X
PNP switch XXXXX(*3) X(*4) X
Stop lamp switch signal
(*5)XXX(*4) X
A/T fluid temperature sensors X X X X
Overdrive control switch signal
(*5)XXX(*4) X
TCM power supply voltage signal XX

A/T CONTROL SYSTEM
TM-23
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P*1: Spare for vehicle speed sensor·A/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnostics; if self-diagnosis are not started, it is judged that there is some kind of error.
*5: Input by CAN communications.
*6: Output by CAN communications.
Line Pressure ControlINFOID:0000000001694425
 TCM has various line pressure control characteristics to match the driving conditions.
 An ON-OFF duty signal is sent to the line pressure solenoid valve based on TCM characteristics.
 Hydraulic pressure on the clutch and brake is electronically controlled through the line pressure solenoid
valve to accommodate engine torque. This results in smooth shift operation.
NORMAL CONTROL
The characteristic of the line pressure to the throttle opening is set
for suitable clutch operation.
BACK-UP CONTROL (ENGINE BRAKE)
If the selector lever is shifted to “2” position while driving in D4 or D3,
great driving force is applied to the clutch inside the transaxle. Clutch
operating pressure (line pressure) must be increased to deal with
this driving force.
DURING SHIFT CHANGE
Out-
putShift solenoid valve A/B X (*3) X X
Line pressure solenoid X (*3) X X
Torque converter clutch solenoid
valveX(*3) XX
Overrun clutch solenoid valve X X (*3) X X
OD OFF indicator lamp
(*6)XX Control itemLine
pressure
controlVeh icl e
speed
controlShift
controlLock-up
controlEngine
brake
controlFail-safe
functionSelf-diag-
nostics
function
SAT003J
SAT004J

TM-24
< FUNCTION DIAGNOSIS >[TYPE 1 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
The line pressure is temporarily reduced corresponding to a change
in engine torque when shifting gears (that is, when the shift solenoid
valve is switched for clutch operation) to reduce shifting shock.
AT LOW FLUID TEMPERATURE
 A/T fluid viscosity and frictional characteristics of the clutch facing change with A/T fluid temperature. Clutch
engaging or band-contacting pressure is compensated for, according to A/T fluid temperature, to stabilize
shifting quality.
 The line pressure is reduced below 60°C (140°F) to prevent shift-
ing shock due to high viscosity of A/T fluid when temperature is
low.
 Line pressure is increased to a maximum irrespective of the throt-
tle opening when A/T fluid temperature drops to −10°C (14°F). This
pressure rise is adopted to prevent a delay in clutch and brake
operation due to extreme drop of A/T fluid viscosity at low temper-
ature.
Shift ControlINFOID:0000000001694426
The shift is regulated entirely by electronic control to accommodate vehicle speed and varying engine opera-
tions. This is accomplished by electrical signals transmitted by the revolution sensor and the ECM (accelerator
pedal position sensor). This results in improved acceleration performance and fuel economy.
CONTROL OF SHIFT SOLENOID VALVES A AND B
The TCM activates shift solenoid valves A and B according to sig-
nals from the accelerator pedal position sensor and revolution sen-
sor to select the optimum gear position on the basis of the shift
schedule memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to “ON”, the drain circuit closes and pilot pressure is applied to
the shift valve.
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS
SCIA4828E
SCIA4829E
SCIA4830E
SAT008J

A/T CONTROL SYSTEM
TM-25
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CONTROL OF SHIFT VALVES A AND B
Pilot pressure generated by the operation of shift solenoid valves A and B is applied to the end face of shift
valves A and B.
The figure above shows the operation of shift valve B. When the shift solenoid valve is “ON”, pilot pressure
applied to the end face of the shift valve overcomes spring force, moving the valve upward.
Lock-up ControlINFOID:0000000001694427
The torque converter clutch piston in the torque converter is locked to eliminate torque converter slip and to
increase power transmission efficiency. The solenoid valve is controlled by an ON-OFF duty signal sent from
the TCM. The signal is converted to an oil pressure signal which controls the torque converter clutch piston.
CONDITIONS FOR LOCK-UP OPERATION
When vehicle is driven in 3rd and 4th gear positions, vehicle speed and throttle opening are detected. If the
detected values fall within the lock-up zone memorized in the TCM, lock-up is performed.
TORQUE CONVERTER CLUTCH SOLENOID VALVE CONTROL
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
SAT009J
OD ON OFF
Selector lever “D” position
Gear position D
4D3
Vehicle speed sensor More than set value
Throttle position sensor Less than set opening
Closed throttle position switch OFF
A/T fluid temperature sensor More than 40°C (104°F)

TM-30
< FUNCTION DIAGNOSIS >[TYPE 1 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
Component Parts Location
INFOID:0000000001694446
1. OD OFF indicator lamp 2. Shift position indicator 3. Accelerator pedal position (APP)
4. Turbine revolution sensor (Power
train revolution sensor)5. PNP switch 6. Terminal body (Terminal cord assem-
bly connector)
7. Revolution sensor 8. Dropping resistor 9. TCM (LHD)
10. TCM (RHD) 11. Overdrive control switch
AWDIA0072ZZ

TM-32
< FUNCTION DIAGNOSIS >[TYPE 1 (4AT: RE4F03B)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
ON BOARD DIAGNOSTIC (OBD) SYSTEM
IntroductionINFOID:0000000001694433
A/T system has two self-diagnostic systems.
The first is emission-related on board diagnostic system (OBD) performed by the TCM in combination with the
ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in the ECM
memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the OD OFF indicator lamp. The malfunction is
stored in the TCM memory. The detected items are overlapped with OBD self-diagnostic items. For detail,
refer to TM-35, "
CONSULT-III Function (TRANSMISSION)".
OBD Function for A/T SystemINFOID:0000000001694434
The ECM provides emission-related on board diagnostic (OBD) functions for the A/T system. One function is
to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the ECM
when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a diagnos-
tic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches and
solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of OBDINFOID:0000000001694435
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd trip
The “trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD Diagnostic Trouble Code (DTC)INFOID:0000000001694436
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-III or GST) CONSULT-III or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
1st trip DTC No. is the same as DTC No.
Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal.
CONSULT-III can identify them as shown below, therefore, CONSULT-III (if available) is recom-
mended.
Freeze Frame Data and 1st Trip Freeze Frame Data
The ECM has a memory function, which stores the driving condition such as fuel system status, calculated
load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III
or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST. For
detail, refer to EC-107, "
CONSULT-III Function".
Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no

DIAGNOSIS SYSTEM (TCM)
TM-35
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DIAGNOSIS SYSTEM (TCM)
CONSULT-III Function (TRANSMISSION)INFOID:0000000001694438
CONSULT-III can display each diagnostic item using the diagnostic test models shown following.
SELF-DIAGNOSTIC RESULT MODE
Operation Procedure
After performing SELF-DIAGNOSTIC RESULT MODE, place check marks for results on the TM-11, "Diagnos-
tic Work Sheet". Reference pages are provided following the items.
Display Items List
TCM diagnostic mode Description
WORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the TCM for setting the status
suitable for required operation, input/output signals are received from the TCM and received data is
displayed.
SELF-DIAG RESULTS Displays TCM self-diagnosis results.
DATA MONITOR Displays TCM input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
FUNCTION TEST Conducted by CONSULT-III instead of a technician to determine whether each system is “OK” or “NG”.
ECU PART NUMBER TCM part number can be read.
Items (CONSULT-III
screen terms)Malfunction is detected when...OBD (DTC)
Reference
page MIL indicator
lamp*1, “EN-
GINE” with
CONSULT-III
or GST
CAN COMM CIRCUIT  When malfunction is detected in CAN communication line. U1000TM-43
PNP SW/CIRC TCM does not receive the correct voltage signal (based on the gear
position) from the switch.P0705TM-44
ATF TEMP SEN/CIRC  TCM receives an excessively low or high voltage from the sensor. P0710TM-48
VHCL SPEED SEN-A/T  TCM does not receive the proper voltage signal from the sensor. P0720TM-52
ENGINE SPEED SIG  TCM does not receive the proper voltage signal from the ECM. P0725TM-56
A/T 1ST GR FNCTN A/T cannot be shifted to the 1st gear position even if electrical circuit
is good.P0731*2TM-59
A/T 2ND GR FNCTN A/T cannot be shifted to the 2nd gear position even if electrical circuit
is good.P0732*2TM-62
A/T 3RD GR FNCTN A/T cannot be shifted to the 3rd gear position even if electrical circuit
is good.P0733*2TM-65
A/T 4TH GR FNCTN A/T cannot be shifted to the 4th gear position even if electrical circuit
is good.P0734*2TM-68
T/C CLUTCH SOL/V TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve.P0740TM-73
A/T TCC S/V FNCTN  A/T cannot perform lock-up even if electrical circuit is good.
P0744*2TM-76
LINE PRESSURE S/V TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve.P0745TM-81
SHIFT SOLENOID/V A TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve.P0750TM-85
SHIFT SOLENOID/V B TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve.P0755 TM-89