engine NISSAN TIIDA 2007 Service Repair Manual

TM-662
< SERVICE DATA AND SPECIFICATIONS (SDS) [5MT: RS5F91R]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001381716
TRANSAXLE
Engine typeHR16DE
Transaxle modelRS5F91R
Number of speed5
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.7273
2nd 2.0476
3rd1.3929
4th1.0968
5th0.8919
Reverse 3.5455
Final gear 4.0667
Number of teeth Input gear 1st 11
2nd 21
3rd 28
4th 31
5th 37
Reverse 11
Main gear 1st 41
2nd 43
3rd 39
4th 34
5th 33
Reverse 39
Reverse idler gear 26
Final gear Final gear/Pinion 61/15
Side gear/Pinion
mate gear13/9
Oil capacity
(US pt, Imp pt)Approx. 2.6 (5-1/2, 4-5/8)
Remarks Reverse synchronizer Installed
Double-cone synchronizer 1st and 2nd
SCIA0821E

TM-672
< ON-VEHICLE MAINTENANCE >[6MT: RS6F94R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381632
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381633
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and then drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-683,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381634
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-683, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381635
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-683,
"Exploded View".
SCIA7622E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7623E
SCIA7623E

TM-678
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000001381641
MR18DE ENGINE MODELS
K9K ENGINE MODELS
Removal and InstallationINFOID:0000000001381642
REMOVAL
SCIA7629E
1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly ⇐Two way connector
ALDIA0192ZZ
1. Air duct 2. Transaxle assembly 3. Air breather hose

AIR BREATHER HOSE
TM-679
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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1. Remove the battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct and air cleaner case. Refer to EM-269, "
Removal and Installation".
3. Remove the air breather hose.
CAUTION:
When removing air breather hose, be sure to hold two way connector securely.
K9K Engine Models
1. Remove the air duct.
2. Remove the air breather hose.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
MR18DE Engine Models
 When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
 When installing air breather hose on two way connector, push it until it hits transaxle case.
 When installing air breather hose to air cleaner case, make sure that clips are fully inserted.
K9K Engine Models
 When installing air breather hose to transaxle, aim paint mark face toward the vehicle front.
 When installing air breather hose to transaxle, push it until it hits transaxle case.
 When installing air breather hose to air duct, make sure that clip is fully inserted.

TM-680
< REMOVAL AND INSTALLATION >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381643
MR18DE
SCIA7631E
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod⇐Front
: Refer to installation.

TRANSAXLE ASSEMBLY
TM-681
< REMOVAL AND INSTALLATION >[6MT: RS6F94R]
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K9K
Removal and InstallationINFOID:0000000001381644
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage. Refer to CL-11, "
Removal and Installa-
tion".
REMOVAL
1. Drain gear oil. Refer to TM-672, "Draining".
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-12, "
Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove the engine and transaxle as an assembly from the vehicle. Refer to EM-207, "
Removal and
Installation" (MR18DE) or EM-302, "Removal and Installation" (K9K).
4. Remove the transaxle to engine and engine to transaxle bolts.
5. Separate the tranaxle assembly from the engine.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
 The transaxle assembly must not interfere with the wire harnesses and clutch tube.
 When installing transaxle assembly, never bring input shaft into contact with clutch cover.
MR18DE
Tighten bolts to the specified torque.
JPDIC0121GB
1. Transaxle assembly
: Refer to installation.
: Transaxle to engine
: Engine to transaxle
Bolt symbol A B
Quantity 3 6
JPDIC0094ZZ

TM-682
< REMOVAL AND INSTALLATION >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
K9K
Tighten bolts to the specified torque.
 Refer to CL-11, "
Removal and Installation" for CSC (Concentric Slave Cylinder) installation procedure.
 Refer to TM-674, "
Removal and Installation" for select cable and shift cable installation procedure.
 Bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
 After installation, check for oil leakage and oil level. Refer to TM-672, "
Inspection".
“ ” mm (in)60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62.0 (6.3, 46) Bolt symbol A B
: Transaxle to engine
: Engine to transaxle
Bolt symbol A B C
Quantity 2 2 4
“ ” mm (in)50 (1.97) 80 (3.15) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)48 (4.9, 35)
JPDIC0054ZZ

SERVICE DATA AND SPECIFICATIONS (SDS)
TM-715
< SERVICE DATA AND SPECIFICATIONS (SDS) [6MT: RS6F94R]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001381667
TRANSAXLE
Engine type MR18DE K9K
Transaxle modelRS6F94R
Number of speeds6
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.7273
2nd 2.1053 1.9474
3rd 1.4516 1.3226
4th 1.1714 0.975
5th 0.9714 0.7632
6th 0.8108 0.6383
Reverse 3.6865
Final gear 3.9333 3.7333
Number of teeth Input gear 1st 11
2nd 19
3rd 31
4th 35 40
5th 35 38
6th 37 47
Reverse 11
Main gear 1st 41
2nd 40 37
3rd 45 41
4th 41 39
5th 34 29
6th 30
Reverse 42
Reverse idler gear Input/Output 28/29
Final gear Final Gear/Pinion 59/15 56/15
Side Gear/Pinion
mate gear13/10
Oil capacity
(US pt, Imp pt)Approx. 2.0 (4-1/4, 3-1/2)
Remarks Reverse synchronizer Installed
Triple-cone synchronizer 1st and 2nd
PCIB1769E

VTL-12
< ON-VEHICLE REPAIR >[AUTOMATIC AIR CONDITIONER]
A/C UNIT ASSEMBLY
A/C UNIT ASSEMBLY
Removal and InstallationINFOID:0000000001696285
NOTE:
A LHD model shown, RHD model similar.
REMOVAL
1. Use the recovery/recycling equipment (for HFC-134a) to discharge the refrigerant. Refer to HA-29, "HFC-
134a (R-134a) Service Procedure".
2. Drain the coolant from the cooling system. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-
35, "Changing Engine Coolant" (MR18DE), CO-58, "Draining" (K9K).
3. Remove cowl top cover. Refer to EXT-20, "
Removal and Installation".
4. Remove lower dash insulator.
5. Remove bolt (A), and then disconnect low-pressure flexible
hose (1) and high-pressure pipe (2) from evaporator.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove clamps (A), and then disconnect heater hoses (1) from
heater core.
SJIA0648E
A. A/C unit assembly bolts B. Steering member bolts C. Steering column nuts
SJIA0644E
SJIA0645E

A/C UNIT ASSEMBLY
VTL-13
< ON-VEHICLE REPAIR >[AUTOMATIC AIR CONDITIONER]
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7. Remove console box assembly. Refer to IP-11, "Removal and Installation"
8. Remove the instrument stay nuts (A) and harness clamps (B),
and then remove instrument stay (1).
9. Disconnect intake sensor connector (1).
10. Remove instrument panel and pad. Refer to IP-11, "
Removal and Installation".
11. Remove side ventilator ducts. Refer to VTL-23, "
Removal and Installation".
12. Remove center ventilator ducts. Refer to VTL-23, "
Removal and Installation".
13. Remove the side kicking plates. Refer to INT-20, "
Removal and Installation".
14. Disconnect the fuel filler door cable and the rear hatch door cable (if equipped).
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
 Fill the cooling system with coolant. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35, "Chang-
ing Engine Coolant" (MR18DE), CO-58, "Refilling" (K9K).
 Recharge the refrigerant. Refer to HA-29, "
HFC-134a (R-134a) Service Procedure".
CAUTION:
 Replace O-rings for A/C piping with new ones, and then apply compressor oil to it when installing it.
 When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0690E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : -Refer to ST-9, "
Removal and Installation".