transaxle NISSAN TIIDA 2007 Service Repair Manual

AIR BREATHER HOSE
TM-679
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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P MR18DE Engine Models
1. Remove the battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct and air cleaner case. Refer to EM-269, "
Removal and Installation".
3. Remove the air breather hose.
CAUTION:
When removing air breather hose, be sure to hold two way connector securely.
K9K Engine Models
1. Remove the air duct.
2. Remove the air breather hose.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
MR18DE Engine Models
 When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
 When installing air breather hose on two way connector, push it until it hits transaxle case.
 When installing air breather hose to air cleaner case, make sure that clips are fully inserted.
K9K Engine Models
 When installing air breather hose to transaxle, aim paint mark face toward the vehicle front.
 When installing air breather hose to transaxle, push it until it hits transaxle case.
 When installing air breather hose to air duct, make sure that clip is fully inserted.

TM-680
< REMOVAL AND INSTALLATION >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381643
MR18DE
SCIA7631E
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod⇐Front
: Refer to installation.

TRANSAXLE ASSEMBLY
TM-681
< REMOVAL AND INSTALLATION >[6MT: RS6F94R]
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K9K
Removal and InstallationINFOID:0000000001381644
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage. Refer to CL-11, "
Removal and Installa-
tion".
REMOVAL
1. Drain gear oil. Refer to TM-672, "Draining".
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-12, "
Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove the engine and transaxle as an assembly from the vehicle. Refer to EM-207, "
Removal and
Installation" (MR18DE) or EM-302, "Removal and Installation" (K9K).
4. Remove the transaxle to engine and engine to transaxle bolts.
5. Separate the tranaxle assembly from the engine.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
 The transaxle assembly must not interfere with the wire harnesses and clutch tube.
 When installing transaxle assembly, never bring input shaft into contact with clutch cover.
MR18DE
Tighten bolts to the specified torque.
JPDIC0121GB
1. Transaxle assembly
: Refer to installation.
: Transaxle to engine
: Engine to transaxle
Bolt symbol A B
Quantity 3 6
JPDIC0094ZZ

TM-682
< REMOVAL AND INSTALLATION >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
K9K
Tighten bolts to the specified torque.
 Refer to CL-11, "
Removal and Installation" for CSC (Concentric Slave Cylinder) installation procedure.
 Refer to TM-674, "
Removal and Installation" for select cable and shift cable installation procedure.
 Bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
 After installation, check for oil leakage and oil level. Refer to TM-672, "
Inspection".
“ ” mm (in)60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62.0 (6.3, 46) Bolt symbol A B
: Transaxle to engine
: Engine to transaxle
Bolt symbol A B C
Quantity 2 2 4
“ ” mm (in)50 (1.97) 80 (3.15) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)48 (4.9, 35)
JPDIC0054ZZ

TRANSAXLE ASSEMBLY
TM-683
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381645
CASE AND HOUSING
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shifter lever oil seal 11. Shifter lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Selector lever oil seal
16. Selector lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. Clutch housing 21. Two way connector
22. Plug (if equipped) 23. Pinion shaft (if equipped) 24. Pinion gear (if equipped)
: Apply Genuine Liquid Gasket, Three Bond 1215 or an equivalent.
JPDIC0071GB

TM-684
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
SHAFT AND GEAR
1. Input shaft front bearing 2. Input shaft 3. 3rd input gear
4. Washer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing
: Apply gear oil.
: Replace the parts as a set.
SFIA3292E

TRANSAXLE ASSEMBLY
TM-685
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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1. Mainshaft front bearing outer
race2. Mainshaft front bearing inner race 3. Mainshaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Intermediate adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Mainshaft rear bearing inner race
22. Mainshaft rear bearing outer race 23. Snap ring 24. Bearing preloading shim
: Apply gear oil.
: Replace the parts as a set.
SFIA3293E

TM-686
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
SHIFT FORK AND FORK ROD
1. Reverse output gear 2. Snap ring 3. Reverse baulk ring
4. Return spring 5. Needle bearing 6. Reverse idler shaft
7. Seal washer 8. Washer 9. Reverse input gear
10. Lock washer 11. Spring washer
SFIA3294E

TRANSAXLE ASSEMBLY
TM-687
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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FINAL DRIVE
1. Reverse fork rod 2. Selector 3. Retaining pin
4. 5th-6th shift fork 5. 3rd-4th shift fork 6. 3rd-4th and 5th-6th fork rod
7. 1st-2nd fork rod
: Replace the parts as a set.
SFIA3295E

TM-688
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000001381646
1. Drain the oil from the transaxle. Refer to TM-672, "Draining".
2. Remove filler plug and gasket from transaxle case.
3. Remove shift lever retaining pin (1) and shifter lever using suit-
able tool.
4. Remove bracket (2) and position switch (3) from transaxle case.
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)
: Replace the parts as a set.
SFIA3296E
PCIB1693E