transaxle NISSAN TIIDA 2007 Service Repair Manual

TRANSAXLE ASSEMBLY
TM-651
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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35. Install adapter plate (1), bushing (2) and 5th input gear (3) to
input shaft.
: Transaxle case side
CAUTION:
Be careful with the orientation of adapter plate.
36. Install 5th baulk ring, 5th-reverse synchronizer hub, 5th-reverse coupling sleeve, lock washer, reverse
synchronizer cone and reverse baulk ring to input shaft.
CAUTION:
 Be careful with the orientation of 5th-reverse synchro-
nizer hub.
: 5th input gear side
37. Set 5th-reverse shift fork (1) and reverse gear assembly (4) to
5th-reverse coupling sleeve, and then assemble input shaft and
5th-reverse fork rod.
CAUTION:
Be careful with the orientation of 5th-reverse coupling
sleeve.
: 5th input gear side
38. Make sure that the shift lever of control shaft assembly is shifted
to 3rd gear position. And then, push in 5th-reverse shift fork (1)
to shift it to 5th gear position.
NOTE:
When it is shifted to the 5th gear and 3rd gear at the same time,
the input shaft and mainshaft may not be rotated.
39. Install mainshaft bolt (2) to mainshaft, and then tighten main-
shaft bolt to the specified torque. Refer to TM-635, "
Exploded
View".
40. Install input shaft nut (3) to input shaft, and then tighten input
shaft nut to the specified torque. Refer to TM-635, "
Exploded
View".
41. Install retaining pin (5) to 5th-reverse shift fork using a pin
punch.
PCIB1555E
PCIB1556E
PCIB1641E

TM-652
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
42. Shift the shift lever (1) of control shaft assembly to neutral posi-
tion. And then, pull 5th-reverse shift fork to shift it to neutral posi-
tion.
43. Install O-ring to rear housing and then install them to transaxle
case. Tighten bolts to the specified torque. Refer to TM-635,
"Exploded View".
CAUTION:
 Rear housing oil channel is inserted to input shaft. There-
fore, when installing rear housing, install it to axial direc-
tion of input shaft.
 Be careful to pinch O-ring when installing rear housing.
44. Install CSC (1) to clutch housing. Refer to TM-635, "
Exploded
View".
45. Install gaskets onto drain plug and filler plug, and then install
them to clutch housing and transaxle case. Refer to TM-635,
"Exploded View".
CAUTION:
 Do not reuse gasket.
 After oil is filled, tighten filler plug to specified torque.
SCIA7130E
PCIB1558E
PCIB1523E

TM-662
< SERVICE DATA AND SPECIFICATIONS (SDS) [5MT: RS5F91R]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001381716
TRANSAXLE
Engine typeHR16DE
Transaxle modelRS5F91R
Number of speed5
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.7273
2nd 2.0476
3rd1.3929
4th1.0968
5th0.8919
Reverse 3.5455
Final gear 4.0667
Number of teeth Input gear 1st 11
2nd 21
3rd 28
4th 31
5th 37
Reverse 11
Main gear 1st 41
2nd 43
3rd 39
4th 34
5th 33
Reverse 39
Reverse idler gear 26
Final gear Final gear/Pinion 61/15
Side gear/Pinion
mate gear13/9
Oil capacity
(US pt, Imp pt)Approx. 2.6 (5-1/2, 4-5/8)
Remarks Reverse synchronizer Installed
Double-cone synchronizer 1st and 2nd
SCIA0821E

M/T SYSTEM
TM-663
< FUNCTION DIAGNOSIS >[6MT: RS6F94R]
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FUNCTION DIAGNOSIS
M/T SYSTEM
System DiagramINFOID:0000000001381622
CROSS-SECTIONAL VIEW
1. Clutch housing 2. CSC (Concentric Slave Cylinder) 3. Reverse idler shaft
4. Reverse input gear 5. Reverse output gear 6. 2nd input gear
7. 3rd input gear 8. 3rd-4th synchronizer assembly 9. 4th input gear
10. 5th input gear 11. 5th-6th synchronizer assembly 12. 6th input gear
13. Transaxle case 14. 6th main gear 15. 5th main gear
16. 4th main gear 17. 3rd main gear 18. 2nd main gear
19. 1st-2nd synchronizer assembly 20. 1st main gear 21. Differential assembly
22. Final gear 23. Mainshaft 24. Input shaft
SCIA7618E

TM-668
< PRECAUTION >[6MT: RS6F94R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381629
CAUTION:
 If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding
parts may damage seal of CSC and may cause clutch fluid leakage.
 Never reuse transaxle gear oil, once it has been drained.
 Check oil level or replace gear oil with vehicle on level surface.
 During removal or installation, keep inside of transaxle clear of dust or dirt.
 Check for the correct installation status prior to removal or disassembly. If matching marks are
required, be certain they do not interfere with the function of the parts they are applied.
 In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, use it.
 Never damage sliding surfaces and mating surfaces.

PREPARATION
TM-669
< PREPARATION >[6MT: RS6F94R]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000001381630
Tool number
Tool nameDescription
KV381054S0
PullerRemoving mainshaft front bearing outer race
KV38100200
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia. Installing mainshaft front bearing outer race
 Installing mainshaft rear bearing outer race
 Installing differential side bearing outer race
(clutch housing side)
ST33220000
Drift
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.Installing input shaft oil seal
ST33400001
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.Installing differential side bearing outer race
(transaxle case side)
KV38100300
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.Installing differential side oil seal
ST36720030
Drift
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia. Installing input shaft rear bearing
 Installing mainshaft front bearing inner race
ZZA0601D
ZZA1143D
ZZA1046D
ZZA0814D
ZZA1046D
ZZA0978D

PREPARATION
TM-671
< PREPARATION >[6MT: RS6F94R]
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Drift
a: 17 mm (0.67 in) dia. Installing bushing
 Installing shifter lever oil seal
 Installing selector lever oil seal
Drift
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.Installing input shaft front bearing
Drift
a: 24 mm (0.94 in) dia.Removing input shaft rear bearing
Drift
a: 43 mm (1.69 in) dia. Removing differential side bearing inner
race (transaxle case side)
 Installing input shaft rear bearing
Drift
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.Installing differential side bearing inner race
(clutch housing side)
Drift
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.Installing differential side bearing inner race
(transaxle case side) Tool nameDescription
S-NT063
S-NT065
PCIB1779E
NT109
S-NT474
S-NT474

TM-672
< ON-VEHICLE MAINTENANCE >[6MT: RS6F94R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381632
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381633
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and then drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-683,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381634
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-683, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381635
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-683,
"Exploded View".
SCIA7622E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7623E
SCIA7623E

SIDE OIL SEAL
TM-673
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381636
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381637
REMOVAL
1. Remove front drive shafts. Refer to FAX-10, "Removal and Installation (Left Side)" and FA X - 11 , "Removal
and Installation (Right Side)".
2. Remove differential side oil seals (1) using a suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
 Install differential side oil seals (1) to transaxle case side (B) and
clutch housing side (C) using Tool (A).
CAUTION:
 Do not reuse differential side oil seal.
 When installing, never incline differential side oil seal.
 Do not damage clutch housing and transaxle case.
 Check oil level and oil leakage after installation. Refer to TM-628,
"Inspection".
SCIA7625E
Tool number : KV38100300
Dimension “L
1” : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension “L
2” : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0120ZZ

TM-678
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000001381641
MR18DE ENGINE MODELS
K9K ENGINE MODELS
Removal and InstallationINFOID:0000000001381642
REMOVAL
SCIA7629E
1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly ⇐Two way connector
ALDIA0192ZZ
1. Air duct 2. Transaxle assembly 3. Air breather hose