transaxle NISSAN TIIDA 2007 Service Repair Manual

TRANSAXLE ASSEMBLY
TM-689
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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5. Remove the bolts as shown.
6. Remove reverse idler shaft bolt and seal washer.
7. Remove transaxle case (1) upward while rotating selector lever
(2).
8. Remove spring (1) of selector from return bushing (2).
9. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and
reverse fork rod (3) to neutral position.
10. Remove selector (4) from clutch housing.
PCIB1694E
PCIB1695E
JPDIC0105ZZ
PCIB1697E
PCIB1698E

TM-690
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
11. Remove retaining pin from 5th-6th shift fork using a pin punch.
12. Remove 3rd-4th and 5th-6th fork rod (1) assembly according to
the following.
a. Lift the fork rod up.
b. Remove 3rd-4th and 5th-6th fork rod (1) assembly from clutch
housing.
c. Remove 3rd-4th shift fork and 5th-6th shift fork from 3rd-4th and
5th-6th fork rod.
13. Remove reverse gear assembly (1) according to the following.
a. Lift up the input shaft assembly (2) and mainshaft assembly (3).
b. Remove reverse gear assembly (1) and reverse fork rod (4)
from clutch housing.
14. Remove spring washer located under the reverse idler shaft.
15. Remove input shaft assembly (1), mainshaft assembly (2), and
1st-2nd fork rod (3) from clutch housing.
16. Remove final drive assembly (1) from clutch housing.
17. Remove magnet from clutch housing.
PCIB1699E
PCIB1700E
PCIB1701E
PCIB1702E
PCIB1703E

TRANSAXLE ASSEMBLY
TM-691
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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18. Remove differential side oil seals (1) from clutch housing and
transaxle case using suitable tool.
CAUTION:
Do not damage clutch housing and transaxle case.
19. Remove differential side bearing outer race (1) from clutch hous-
ing using a brass bar.
CAUTION:
Do not damage clutch housing.
20. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Do not damage transaxle case.
21. Remove retaining pin from selector lever (1) using suitable tool.
22. Remove selector lever.
23. Remove shift finger (1) from transaxle case.
PCIB1704E
PCIB1716E
PCIB1705E
JPDIC0106ZZ
PCIB1712E

TM-692
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
24. Remove selector lever oil seal and bushings from transaxle
case using suitable tool.
25. Remove oil gutter (1) from transaxle case.
26. Remove shifter lever oil seal (1) from transaxle case.
27. Remove bushings (1) from transaxle case using suitable tool.
28. Remove mainshaft rear bearing outer race from transaxle case
using suitable tool and then remove bearing preloading shim.
CAUTION:
Do not damage transaxle case.
PCIB1713E
PCIB1707E
PCIB1709E
PCIB1710E
PCIB1706E

TRANSAXLE ASSEMBLY
TM-693
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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29. Remove snap ring (1) and oil channel (2) from transaxle case.
30. Remove input shaft oil seal (1) from clutch housing using suit-
able tool.
31. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
32. Remove bushings (1) from clutch housing using suitable tool.
33. Remove two way connector (1) from clutch housing.
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 ( — )
JPDIC0107ZZ
PCIB1717E
PCIB1720E

TM-694
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
34. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
AssemblyINFOID:0000000001381647
1. Install pinion gear (1) and pinion shaft (2) into clutch housing.
2. Install two way connector (1) into clutch housing.
3. Install bushings (1) until they are flush with end face of clutch
housing using suitable tool (A).
CAUTION:
Do not reuse bushings
PCIB1719E
PCIB1719E
PCIB1720E
JPDIC0108ZZ

TRANSAXLE ASSEMBLY
TM-695
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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4. Install oil channel and mainshaft front bearing outer race into
clutch housing using Tool (A).
CAUTION:
 Do not reuse oil channel.
 Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
5. Install input shaft oil seal (1) into clutch housing using Tool (A).
6. Install snap ring (1) and oil channel (2) onto transaxle case.
CAUTION:
Do not reuse snap ring or oil channel.
7. Install bearing preloading shim and mainshaft rear bearing outer
race into transaxle case using Tool (A).
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
8. Install bushings (1) into transaxle case using suitable tool (A).
CAUTION:
Do not reuse bushings.Tool number : KV38100200 ( — )
PCIB1724E
Tool number : ST33220000 ( — )
PCIB1721E
PCIB1729E
Tool number : KV38100200 ( — )
PCIB1728E
JPDIC0109ZZ

TM-696
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
9. Install oil gutter (1) onto transaxle case.
10. Install shifter lever oil seal (1) into transaxle case using suitable
tool (A).
11. Install selector lever oil seal and bushings into transaxle case
using suitable tool.
12. Install shift finger (1) into transaxle case.
13. Install selector lever (1) and then install retaining pin.
CAUTION:
Do not reuse retaining pin.
14. Install shim and differential side bearing outer race (transaxle
case side) into transaxle case using Tool (A).
CAUTION:
Replace differential side bearing inner race and differential
side bearing outer race as a set.
PCIB1730E
JPDIC0102ZZ
PCIB1712E
BCIA0047E
Tool number : ST33400001 ( — )
PCIB1726E

TRANSAXLE ASSEMBLY
TM-697
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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15. Install differential side bearing outer race (clutch housing side)
into clutch housing using Tool (A).
CAUTION:
Replace differential side bearing inner race and differential
side bearing outer race as a set.
16. Install differential side oil seals (1) into clutch housing and tran-
saxle case using Tool (A).
17. Install magnet onto clutch housing.
18. Install final drive assembly into clutch housing.
19. Install input shaft assembly (1), mainshaft assembly (2) and 1st-
2nd fork rod (3) into clutch housing.
20. Install spring washer located under the reverse idler shaft.
21. Install reverse gear assembly (1) according to the following.
a. Lift up the input shaft assembly (2) and mainshaft assembly (3).
b. Install reverse gear assembly and reverse fork rod (4) to clutch
housing.
22. Install 3rd-4th shift fork and 5th-6th shift fork to 3rd-4th and 5th-
6th fork rod.Tool number : KV38100200 ( — )
PCIB1722E
Tool number : KV38100300 ( — )
B : Transaxle case side
C : Clutch housing side
Dimension “L1” : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension “L
2” : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0120ZZ
PCIB1702E
PCIB1701E

TM-698
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
23. While lifting up fork rod (1), install 3rd-4th and 5th-6th fork rod
assembly to clutch housing.
CAUTION:
Replace the 5th-6th shift fork, the 3rd-4th shift fork, and the
3rd-4th and 5th-6th fork rod as a set.
24. Install retaining pin into 5th-6th shift fork using suitable tool.
CAUTION:
Do not reuse retaining pin.
25. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod assembly
(2), and reverse fork rod (3) to neutral position.
26. Install selector (4) into clutch housing.
27. Install spring of selector into return bushing.
28. Apply recommended sealant onto the mating surface of tran-
saxle case.
CAUTION:
 Remove old sealant adhering to the mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
both mating surfaces.
 Check for damage on the mating surface.
 Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-
alent
 Apply a continuous bead of liquid gasket to the mating surface.
29. Engage shift finger and selector by moving selector lever (1).
Install transaxle case to clutch housing.
PCIB1700E
PCIB1699E
SCIA7782E
JPDIC0110ZZ