Fender protector NISSAN TIIDA 2007 Service Owner's Manual

EM-208
< REMOVAL AND INSTALLATION >[MR18DE]
ENGINE ASSEMBLY
 Always use the support point specified for lifting.
 Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking point with a transmission jack or similar tool before
starting work, in preparation for the backward shift of center of gravity.
 For supporting points for lifting and jacking point at rear axle, refer to GI-48, "
Garage Jack and
Safety Stand and 2-Pole Lift".
REMOVAL
Remove the engine and the transaxle assembly from the vehicle downward. Separate the engine and the tran-
saxle.
1. Remove engine undercover
2. Drain engine coolant from radiator. Refer to CO-35, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belt.
3. Remove front fender protector (RH and LH); Refer to EXT-22, "
Removal and Installation".
4. Remove exhaust front tube; Refer to EX-10, "
Component".
5. Remove drive shafts (LH and RH) from steering knuckle. Refer to FA X - 7 , "
Removal and Installation".
6. Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to EM-207, "
Compo-
nent".
7. Remove rear torque rod (1).
8. Remove hood assembly. Refer to DLK-214, "
Removal and Installation".
9. Remove cowl top cover and cowl top extension assembly. Refer to EXT-20, "
Removal and Installation".
10. Release fuel pressure. Refer to EC-1035, "
Inspection".
11. Remove battery and battery tray; Refer to PG-6, "
Removal and Installation".
12. Remove drive belt; Refer to EM-142, "
Component".
13. Remove air duct and air cleaner case assembly; Refer to EM-154
.
14. Remove cooling fan assembly.
15. Remove radiator hose (upper and lower). Refer to CO-40, "
Component".
16. Disconnect all connections of engine harness around the engine mounting insulator (LH), and then tem-
porarily secure the engine harness into the engine side.
CAUTION:
Protect connectors using a resin bag to protect against foreign materials during the operation.
17. Disconnect fuel feed hose at engine side. Refer to EM-162, "
Component".
18. Disconnect heater hoses, and install plugs them to prevent engine coolant from draining. Refer to CO-47,
"Component".
19. Disconnect control cable from transaxle. Refer to TM-674, "
Exploded View".
20. Remove ground cable at transaxle side.
21. Remove ground cable between front cover and vehicle.
22. Remove generator. Refer to CHG-29, "
Removal and Installation".
23. Remove A/C compressor with piping connected from the engine. Temporarily secure it on the vehicle side
with a rope to avoid putting load on it. Refer to HA-32, "
Removal and Installation of Compressor -
MR18DE".
LBIA0460E

EM-272
< ON-VEHICLE REPAIR >[K9K]
EGR SYSTEM
EGR SYSTEM
Exploded ViewINFOID:0000000001381474
Removal and InstallationINFOID:0000000001381475
REMOVAL
1. Remove battery ground cable.
2. Remove engine undercover using power tool.
3. Drain engine coolant. Refer to CO-58, "
Draining".
4. Remove lower radiator hose. Refer to CO-62, "
Exploded View".
5. Remove cowl top cover and cowl top extension assembly. Refer to EXT-20, "
Removal and Installation".
6. Remove air cleaner and air duct assembly. Refer to EM-269, "
Removal and Installation".
7. Remove charge air cooler inlet tubes at EGR assembly. Refer to EM-270, "
Exploded View".
8. Disconnect EGR volume control valve and electronic throttle control actuator connectors.
9. Disconnect heater hoses from EGR cooler cover.
10. Remove EGR cooler cover.
11. Remove front engine slinger.
12. Remove air inlet tube.
13. Remove RH fender protector. Refer to EXT-22, "
Removal and Installation".
1. Air inlet tube 2. Engine slinger 3. O-ring
4. Bracket 5. EGR tube 6. Gasket
7. EGR cooler 8. Gasket 9. EGR volume control valve
10. Gasket 11. EGR volume control valve housing 12. Clamp
13. EGR tube 14. Gasket 15. Gasket
16. Electronic throttle control actuator 17. O-ring 18. EGR cooler cover
A. To intake manifold B. To exhaust manifold
E1BIA0025GB

EM-284
< ON-VEHICLE REPAIR >[K9K]
OIL PAN
OIL PAN
Exploded ViewINFOID:0000000001381492
Removal and InstallationINFOID:0000000001381493
CAUTION:
To avoid the danger of being scalded, never drain the engine oil when the engine is hot.
REMOVAL
1. Remove engine undercover using power tool.
2. Remove oil level indicator.
3. Drain engine oil. Refer to LU-27, "
Draining".
CAUTION:
Perform when engine is cold.
4. Remove fender protector (RH).
5. Remove front driveshaft assembly (RH). Refer to FA X - 11 , "
Removal and Installation (Right Side)".
6. Remove driveshaft center bearing bracket.
7. Remove rear torque rod (lower). Refer to EM-302, "
Exploded View".
8. Remove bolts from the catalyst bracket. Refer to EM-274, "
Exploded View".
9. Disconnect and remove oil level sensor.
1. Gasket 2. Oil pan 3. O-ring
4. Drain plug 5. Oil level sensor 6. Clutch housing
7. Crankshaft position sensor
E1BIA0008GB

HIGH PRESSURE SUPPLY PUMP
EM-287
< ON-VEHICLE REPAIR >[K9K]
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HIGH PRESSURE SUPPLY PUMP
Exploded ViewINFOID:0000000001381495
Removal and InstallationINFOID:0000000001381496
REMOVAL
CAUTION:
 Be sure to read “Precautions for Diesel Equipment”. Refer to EM-253, "
Precaution for Diesel Equip-
ment".
 Wait until the fuel temperature drops before carrying out any work.
 Order the special high pressure injection circuit plug kit.
 It is strictly forbidden to remove any high pressure supply
pump sprocket marked number 070 575 (see diagram). If the
pump is being replaced, the pulley must be replaced.
1. Disconnect the battery.
2. Remove air duct (inlet). Refer to EM-269, "
Exploded View".
3. Remove engine cover.
4. Remove blow-by hose.
5. Remove charge air cooler hose and pipes. Refer to EM-270,
"Exploded View".
6. Remove the RH front tire. Refer to WT-6, "
Rotation".
7. Remove fender protector (RH). Refer to EXT-22, "
Removal and
Installation".
8. Remove drive belt. Refer to EM-263, "
Removal and Installation".
9. Support the engine using suitable tool.
10. Remove the timing belt. Refer to EM-291, "
Removal and Installation".
11. Remove the oil level gauge guide and plug the hole. Refer to EM-281, "
Exploded View".
12. Remove high pressure pipes protection cover (upper). Refer to EM-281, "
Exploded View".
13. Carefully disconnect:
 The connectors from the flow actuator,
 The connectors from the fuel temperature sensor,
 On the pump, the fuel supply and return pipes.
 The return pipe connecting the injectors with the pump.
14. Remove the injection tube connecting the pump to the rail. Refer to EM-281, "
Removal and Installation".
1. High pressure supply pump protec-
tor2. Stud bolt 3. High pressure supply pump
4. Engine cover bracket
E1BIA0119GB
MBIB9036E

TIMING BELT
EM-291
< ON-VEHICLE REPAIR >[K9K]
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TIMING BELT
Exploded ViewINFOID:0000000001381499
Removal and InstallationINFOID:0000000001381500
CAUTION:
 Apply new engine oil to parts marked in illustration before installation.
 Replace any belt that has been removed.
 Never turn the engine in the direction opposite to that of normal operation.
 When replacing the timing belt, be sure to replace the timing belt tensioner.
 Do not run the engine without the drive belts to avoid damaging the crankshaft pulley.
REMOVAL
1. Remove front wheel RH. Refer to WT-6, "Rotation".
2. Remove fender protector RH. Refer to EXT-22, "
Removal and Installation".
3. Remove engine cover.
4. Remove drive belt. Refer to EM-291, "
Removal and Installation".
5. Support the engine using suitable tool.
6. Remove RH engine torque rod.
7. Remove RH engine mounting support bracket and RH engine mounting insulator.
1. Timing belt inner cover 2. Timing belt 3. Camshaft sprocket
4. Camshaft sprocket stud bolt 5. Timing belt tensioner 6. Timing belt cover
7. Cylinder head suspended bracket 8. Crankshaft pulley 9. Crankshaft sprocket (timing belt)
10. Oil seal 11. Crankshaft cover 12. Gasket
A. 30.0 N·m (3.1 kg-m, 22 ft-lb) and 86 degrees
B. 120.0 N·m (12 kg-m, 89 ft-lb) and 95 degrees
E1BIA0022GB

EM-298
< ON-VEHICLE REPAIR >[K9K]
CAMSHAFT
CAMSHAFT
Exploded ViewINFOID:0000000001381501
Removal and InstallationINFOID:0000000001381502
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
REMOVAL
1. Remove front wheel RH. Refer to WT-6, "Rotation".
2. Remove fender protector RH. Refer to EXT-22, "
Removal and Installation".
3. Remove rocker cover. Refer to EM-289, "
Removal and Installation".
4. Remove electronic throttle control actuator. Refer to EM-272, "
Exploded View".
5. Remove vacuum pump. Refer to EM-280, "
Removal and Installation".
6. Remove drive belt. Refer to EM-263, "
Removal and Installation".
7. Support the engine using suitable tool.
CAUTION:
Put a piece of wood or something similar as supporting surface to secure a completely stable con-
dition.
8. Remove timing belt. Refer to EM-291, "
Removal and Installation".
9. Remove camshaft brackets.
10. Remove camshaft.
11. Remove valve lifter.
INSTALLATION
1. Camshaft sprocket stud bolt 2. Camshaft sprocket 3. Oil seal
4. Camshaft bracket 5. Camshaft 6. Cylinder head suspended bracket
7. Valve lifter 8. Cap 9. Cylinder head
A. 30.0 N·m (3.1 kg-m, 22 ft-lb) and 86 degrees
E1BIA0023GB

ENGINE ASSEMBLY
EM-303
< REMOVAL AND INSTALLATION >[K9K]
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Remove engine and transaxle assembly from vehicle down ward. Separate engine and transaxle.
Preparation
Remove the following parts.
 Battery ground cable.
 Engine undercover.
 LH and RH front wheels. Refer to WT-6, "
Rotation".
 LH and RH fender protectors. Refer to EXT-22, "
Removal and Installation".
Engine Room
1. Drain engine coolant. Refer to CO-58, "Draining".
CAUTION:
Perform when engine is cold.
2. Remove lower radiator hose. Refer to CO-62, "
Exploded View".
3. Drain transaxle fluid. Refer to TM-672, "
Draining".
4. Disconnect clutch tube at clutch housing and drain clutch fluid.
NOTE:
Cover clutch tube ends to prevent contamination.
5. Remove hood. Refer to DLK-214, "
Removal and Installation".
6. Remove cowl top cover and cowl top extension assembly. Refer to EXT-20, "
Removal and Installation".
7. Remove battery and battery trap. Refer to PG-6, "
Removal and Installation".
8. Disconnect engine room harness from the engine side and position aside.
9. Remove the air duct (inlet). Refer to EM-269, "
Exploded View".
10. Remove engine cover.
11. Remove blow-by hose.
12. Remove air cleaner case and air duct (suction). Refer to EM-269, "
Removal and Installation".
13. Remove reservoir tank and hoses. Refer to CO-62, "
Exploded View".
14. Remove charge air cooler hoses and tubes. Refer to EM-270, "
Exploded View".
15. Remove vacuum hose. Refer to EM-280, "
Removal and Installation".
16. Disconnect fuel feed and return hoses, and plug it to prevent fuel from draining.
17. Remove radiator upper hose. Refer to CO-62, "
Exploded View".
18. Disconnect heater hoses.
19. Disconnect transaxle side harness.
20. Disconnect breather hose transaxle side.
21. Disconnect shift cable and select cable. Refer to TM-674, "
Exploded View".
22. Remove cooling fan. Refer to CO-64, "
Removal and Installation".
23. Remove radiator. Refer to CO-62, "
Exploded View".
24. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Vehicle Underbody
1. Remove drive shaft assembly RH and LH. Refer to Removal and Installation.
2. Remove exhaust front tube. Refer to EX-14, "
Component".
3. Remove drive belt. Refer to EM-263, "
Removal and Installation".
4. Remove A/C compressor and position aside.
NOTE:
Secure it to body with a rope to avoid putting load on A/C lines.
5. Remove lower torque rod. Refer to EM-302, "
Exploded View".
Removal

FRONT FOG LAMP
EXL-87
< ON-VEHICLE REPAIR >
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FRONT FOG LAMP
Bulb ReplacementINFOID:0000000001529284
1. Turn the lighting switch OFF.
2. Reposition the fender protector (front) out of the way to access the front fog lamp.
3. Disconnect the front fog lamp connector (1).
4. Turn the bulb socket (2) counterclockwise to unlock it.
5. Remove the socket and bulb from the fog lamp.
6. Remove the bulb from the socket.
Removal and InstallationINFOID:0000000001529285
REMOVAL
1. Reposition the fender protector (front) out of the way to access the front fog lamp.
2. Disconnect the front fog lamp connector.
3. Release the pawl and remove the front bumper finisher from the front bumper.
4. Remove front fog lamp bolt and remove the front fog lamp from the front bumper finisher.
INSTALLATION
Installation is in the reverse order of removal.
PKIC1071E
1. Front fog lamp 2. Front bumper finisher 3. Front fog lamp bolt
WKIA5420E

EXT-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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SECTION EXT
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B
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CONTENTS
EXTERIOR
PRECAUTION ...............................................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
Precaution .................................................................2
PREPARATION ............................................3
PREPARATION ...................................................3
Special Service Tool .................................................3
Commercial Service Tool ..........................................3
ON-VEHICLE MAINTENANCE .....................4
SQUEAK AND RATTLE TROUBLE DIAGNO-
SIS .......................................................................
4
Work Flow .................................................................4
Generic Squeak and Rattle Troubleshooting ............6
Diagnostic Worksheet ...............................................8
ON-VEHICLE REPAIR .................................10
CLIP AND FASTENER .......................................10
Description ..............................................................10
FRONT BUMPER ...............................................13
Removal and Installation .........................................13
REAR BUMPER ................................................15
Component ..............................................................15
Removal and Installation - Hatchback .....................15
Removal and Installation - Sedan ............................17
FRONT GRILLE ................................................19
Removal and Installation .........................................19
COWL TOP .......................................................20
Removal and Installation .........................................20
FENDER PROTECTOR ....................................22
Component ..............................................................22
Removal and Installation .........................................22
ROOF SIDE MOLDING .....................................23
Component ..............................................................23
Removal and Installation .........................................23
DOOR OUTSIDE MOLDING .............................25
Component ..............................................................25
Removal and Installation .........................................26
CENTER MUD GUARD .....................................28
Removal and Installation .........................................28
TRUNK LID FINISHER ......................................29
Removal and Installation .........................................29
REAR AIR SPOILER .........................................30
Removal and Installation .........................................30

EXT-14
< ON-VEHICLE REPAIR >
FRONT BUMPER
CAUTION:
Bumper fascia is made of resin. Do not apply strong force to it, and be careful to prevent contact with
oil.
REMOVAL
1. Open hood.
2. Remove front grille. Refer to EXT-19, "
Removal and Installation".
3. Remove front fender protectors RH/LH. Refer to EXT-22, "
Removal and Installation".
4. Remove engine undercover.
5. Remove screws of front bumper fascia RH/LH.
6. Pull the outboard edge of front bumper fascia away from vehicle
to disengage from the bumper side retainer.
7. Disconnect fog lamp harness connector RH/LH (if equipped).
8. Remove the front bumper fascia.
9. Remove fog lamp opening finisher and fog lamp assembly RH/
LH (if equipped). Refer to EXT-13, "
Removal and Installation".
10. Remove upper and lower bumper energy absorbers.
11. Remove RH/LH air guide mounting clips of bumper reinforcement.
12. Remove the nuts, then remove bumper reinforcement and bumper stay(s):
 For production, bumper stay LH is part of bumper reinforcement.
 For service, bumper stay RH/LH are separate assemblies.
13. Remove bumper side bracket RH/LH after front bumper fascia removal.
INSTALLATION
Installation is in the reverse order of removal.
PIIB2537J
PIIB2538J
PIIB2543J