front NISSAN TIIDA 2007 Service Repair Manual

EM-32
< ON-VEHICLE REPAIR >[HR16DE]
EXHAUST MANIFOLD
EXHAUST MANIFOLD
Exploded ViewINFOID:0000000001381400
Removal and InstallationINFOID:0000000001381401
REMOVAL
1. Remove the cowl. Refer to EXT-20, "Removal and Installation".
2. Remove the engine room cover.
3. Remove exhaust front tube. Refer to EX-5, "
Component".
4. Remove the harness bracket of heated oxygen sensor 1 from the cylinder head.
5. Remove exhaust manifold cover.
6. Remove the heated oxygen sensor 1.
1. Exhaust manifold cover 2. Exhaust manifold cover 3. Harness bracket
4. Heated oxygen sensor 1 5. Exhaust manifold stay 6. Exhaust manifold
7. Gasket 8. Stud bolt 9. Heat insulator
: Engine front
PBIC4750E

EXHAUST MANIFOLD
EM-33
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 Using heated oxygen sensor wrench [SST: KV10117100] (A),
remove heated oxygen sensor 1.
CAUTION:
Handle heated oxygen sensor 1 carefully and avoid
impacts.
NOTE:
The exhaust manifold can be removed and installed without
removing the heated oxygen sensor 1 (Disassembly of harness
connector is necessary).
7. Remove exhaust manifold side mounting bolt of exhaust manifold stay.
8. Remove exhaust manifold.
 Loosen nuts in the reverse of the order shown.
9. Remove gasket.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
10. Remove exhaust manifold cover from back of exhaust manifold.
INSPECTION AFTER REMOVAL
Mounting Surface Distortion
 Use suitable tools (A) and (B) to check distortion of exhaust mani-
fold mounting surface as shown.
 Replace exhaust manifold if outside the limit.
INSTALLATION
Installation is in the reverse order of removal.
Exhaust Manifold
PBIC3654E
: Engine front
PBIC3774E
Limit : 0.3 mm (0.012 in)
PBIC3530J

EM-34
< ON-VEHICLE REPAIR >[HR16DE]
EXHAUST MANIFOLD
1. Tighten nuts in numerical order shown.
2. Tighten to the specified torque again.
: Engine front
PBIC3774E

FUEL INJECTOR AND FUEL TUBE
EM-37
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5. Remove fuel tube protector.
 Loosen bolts in the reverse of the order shown.
6. Remove the fuel injector and fuel tube assembly.
 Loosen bolts in the reverse of the order shown.
CAUTION:
 When removing, be careful to avoid any interference with
fuel injector.
 Use a shop cloth to absorb any fuel leaks from fuel tube.
7. Remove the fuel injector (3) from the fuel tube (1) with the fol-
lowing procedure.
a. Open and remove the clip (2).
b. Remove fuel injector from the fuel tube by pulling straight.
CAUTION:
 Be careful about fuel leakage remaining in fuel tube.
 Be careful not to damage the nozzle of fuel injector.
 Never subject fuel injector to impact by dropping or hit-
ting.
 Never disassemble.
INSTALLATION
1. Install new the O-ring to the fuel injector, paying attention to the following.
CAUTION:
 The upper and lower O-rings are different. Be careful not to confuse them.
 Handle O-ring with bare hands. (Never wear gloves.)
 Lubricate O-ring with engine oil.
 Never clean O-ring with solvent.
 Make sure that the O-ring and its mating part are free of foreign material.
 Be careful not to scratch O-ring with tool or fingernails when installing it. Also be careful not to
twist or stretch O-ring. If O-ring is stretched while installing, never insert it into fuel tube immedi-
ately.
 Insert O-ring straight into fuel tube. Never decenter or twist it.
: Engine front
PBIC3665E
: Engine front
PBIC3666E
PBIC3667E
Fuel tube side : Black
Nozzle side : Green

EM-38
< ON-VEHICLE REPAIR >[HR16DE]
FUEL INJECTOR AND FUEL TUBE
2. Install the fuel injector (4) onto the fuel tube (1) with the following
procedure:
a. Insert the clips (2) into the clip mounting grooves on the fuel
injector.
 Insert clip cut-out (D) into fuel injector protrusion (F).
CAUTION:
 Always replace clip with new one.
 Make sure that the clip does not interfere with the O-
ring. If interference occurs, replace the O-ring.
b. Insert the fuel injector into the fuel tube with clip attached.
 Make sure that the axis is lined up when inserting.
 Insert clip cut-out (C) into fuel tube protrusion (B).
 Make sure that the flange (A) on the fuel tube fits securely in
the clip flange fixing groove (E).
c. Make sure that installation is complete by checking that fuel
injector does not rotate or come off.
3. Install fuel tube and injector assembly onto cylinder head.
 Tighten bolts in the numerical order shown.
CAUTION:
Be careful not to let tip of injector nozzle interfere with
other parts.
4. Install fuel tube protector.
 Tighten bolts in the numerical order shown.
5. Connect harness connector to fuel injector.
6. Connect fuel feed hose with the following procedure.
a. Check for damage or foreign material on the fuel tube and quick connector.
b. Apply new engine oil lightly to area around the top of fuel tube.
3 : O-ring (Black)
5 : O-ring (Green)
PBIC3668E
: Engine front
PBIC3666E
: Engine front
PBIC3665E

EM-40
< ON-VEHICLE REPAIR >[HR16DE]
OIL PAN (LOWER)
OIL PAN (LOWER)
Exploded ViewINFOID:0000000001381406
Removal and InstallationINFOID:0000000001381407
REMOVAL
1. Drain engine oil. Refer to LU-7, "Draining".
2. Remove the oil pan (lower) with the following procedure.
a. Loosen bolts in the reverse of the order shown.
b. Insert the seal cutter [SST: KV10111100] between oil pan
(upper) and oil pan (lower).
CAUTION:
 Be careful not to damage the mating surface.
 A more adhesive liquid gasket is applied compared to pre-
vious types when shipped, so it should not be forced off
using a flat- bladed screwdriver, etc.
1. Rear oil seal 2. O-ring 3. Oil pan (upper)
4. Chain tensioner 5. Oil pump drive chain 6. Crankshaft sprocket
7. Oil pump sprocket 8. Oil pan drain plug 9. Washer
10. Oil pan (lower) 11. Oil filter stud bolt 12. Oil filter
13. Oil level sensor
A. Refer to EM-50
B. Refer to LU-9C. Oil pan side
JPBIA0553GB
: Engine front
PBIC4345E

OIL PAN (LOWER)
EM-41
< ON-VEHICLE REPAIR >[HR16DE]
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INSTALLATION
1. Install oil pan (lower) with the following procedure.
a. Use scraper to remove old liquid gasket from mating surfaces.
 Also remove the old liquid gasket from mating surface of oil pan (upper).
 Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Never scratch or damage the mating surfaces when cleaning off old liquid gasket.
b. Apply a continuous bead of liquid gasket (A) with the tube
presser (commercial service tool) to areas shown.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
Attaching should be done within 5 minutes after coating.
c. Tighten bolts in the numerical order shown in the figure.
2. Install oil pan drain plug.
 For installation direction of washer. Refer to EM-40, "
Exploded View".
3. Install in the reverse order of removal, for the rest of parts.
CAUTION:
Pour engine oil at least 30 minutes after oil pan is installed.
InspectionINFOID:0000000001381408
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and adjust engine oil. Refer to LU-6, "Inspection".
2. Start engine, and check there is no leak of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level again. Refer to LU-6, "
Inspection".
: Engine out side
PBIC5006E
: Engine front
PBIC4345E

OIL PAN (UPPER) AND OIL STRAINER
EM-43
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a. Loosen bolts in the reverse of the order shown.
b. Insert the seal cutter (SST: KV10111100) between oil pan
(upper) and oil pan (lower).
CAUTION:
 Be careful not to damage the mating surface.
 A more adhesive liquid gasket is applied compared to pre-
vious types when shipped, so it should not be forced off
using a flat- bladed screwdriver, etc.
6. Remove oil level gauge.
7. Remove front cover and timing chain. Refer to EM-50, "
Removal and Installation".
8. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain. Refer to EM-50,
"Exploded View".
9. Remove oil pan (upper) using the following procedure.
a. Loosen oil pan (upper) mounting bolts in the reverse of the order
shown.
b. Insert a flat-bladed offset screwdriver into the arrow ( ) in the
figure and open up a crack between the oil pan (upper) cylinder
block.
c. Insert the seal cutter (SST: KV10111100) between remove the
oil pan (upper) and cylinder block.Slide seal cutter by tapping on
the side of tool with a hammer.
CAUTION:
 Be careful not to damage the mating surface.
 A more adhesive liquid gasket is applied compared to pre-
vious types when shipped, so it should not be forced off using a screwdriver, etc. outside the
indicated location.
 Do not remove oil pump and oil strainer from oil pan (upper).
10. Remove rear oil seal from crankshaft.
INSTALLATION
1. Install the oil pan (upper) in the following procedure.
a. Use scraper to remove old liquid gasket from mating surfaces.
 Also remove the old liquid gasket from mating surface of cylinder block.
 Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Do not scratch or damage the mating surfaces when cleaning off old liquid gasket.
b. Install O-ring to the cylinder block.
: Engine front
PBIC4345E
: Engine front
MBIB1374E
: Engine front
MBIB1375E

EM-44
< ON-VEHICLE REPAIR >[HR16DE]
OIL PAN (UPPER) AND OIL STRAINER
c. Apply a continuous bead of liquid gasket (C) with the tube
presser (SST: WS39930000) to areas shown.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
Installation should be done within 5 minutes after coating.
d. Tighten bolts in the numerical order shown.
CAUTION:
Install avoiding misalignment of both oil pan gasket and O-
ring.
 The bolts are different according to the installation position.
Follow the numbers shown.
2. Install rear oil seal with the following procedure:
CAUTION:
 The installation of rear oil seal should be completed within 5 minutes after installing oil pan
(upper).
 Do not touch oil seal lip.
a. Wipe off any liquid gasket protruding to the rear oil seal mounting part of oil pan (upper) and cylinder block
using a spatula.
b. Apply the liquid gasket lightly to entire outside area of new rear oil seal.
Use Genuine Liquid Gasket or equivalent.
c. Press-fit the rear oil seal using a drift with outer diameter 113
mm (4.45 in) and inner diameter 90 mm (3.54 in) (commercial
service tool) (A).
A : 2 mm (0.07 in) protruded to outside
B : 2 mm (0.07 in) protruded to rear oil seal mounting side
: Engine front
: Engine out side
PBIC4344E
: Engine front
M8 × 179 mm (7.09 in) : No. 9, 10
M8 × 25 mm (0.98 in) : No. 4, 7, 8
M8 × 90 mm (3.54 in) : No. 1, 2, 3, 5, 6 MBIB1374E
PBIC3660E

OIL PAN (UPPER) AND OIL STRAINER
EM-45
< ON-VEHICLE REPAIR >[HR16DE]
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 Press-fit to the dimensions specified.
CAUTION:
 Do not touch the grease applied to the oil seal lip.
 Be careful not to damage the rear oil seal mounting part
of oil pan (upper) and cylinder block or the crankshaft.
 Install straight to make sure that oil seal does not curl or
tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid
gasket protruding to rear end surface side.
3. Install crankshaft sprocket, oil pump sprocket, oil pump drive chain, and chain tensioner. Refer to EM-50,
"Exploded View".
4. Install timing chain and related parts. Refer to EM-50, "
Removal and Installation".
5. Install front cover and related parts. Refer to EM-50, "
Removal and Installation".
6. Install oil pan (lower) with the following procedure.
a. Use scraper to remove old liquid gasket from mating surfaces.
 Also remove the old liquid gasket from mating surface of oil pan (upper).
 Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Do not scratch or damage the mating surfaces when cleaning off old liquid gasket.
b. Apply a continuous bead of liquid gasket (A) with the tube
presser (SST: WS39930000) to areas shown in the figure.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
Installation should be done within 5 minutes after coating.
c. Tighten bolts in the numerical order shown.
1. Rear oil seal
A. Rear end surface of cylinder block
: Engine out side
PBIC3761E
PBIC5006E
: Engine front
PBIC4345E