Brake BR NISSAN TIIDA 2007 Service Service Manual

REAR DISC BRAKE
BR-11
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REAR DISC BRAKE
InspectionINFOID:0000000001724674
PAD WEAR INSPECTION
 Inspect pad thickness through inspection hole on cylinder body.
Use a ruler or caliper for inspection if necessary. Refer to BR-41,
"Rear Disc Brake".
BRA0010D

BR-12
< ON-VEHICLE REPAIR >
BRAKE PEDAL
ON-VEHICLE REPAIR
BRAKE PEDAL
Removal and InstallationINFOID:0000000001716977
COMPONENTS
REMOVAL
1. Disconnect accelerator pedal position sensor harness connec-
tor.
2. Remove stop lamp switch from brake pedal assembly.
3. Remove snap pin and clevis pin from clevis of brake booster.
4. Remove nuts from brake pedal bracket, and remove brake pedal
assembly from vehicle.
5. Remove accelerator pedal from brake pedal assembly.
INSPECTION AFTER REMOVAL
 Check brake pedal upper rivet for deformation.
 Make sure that the lapping length of sub-bracket and slide plate is
at least 6.9 mm (0.272 in).
 Check brake pedal for bend, damage, and cracks on the welded
parts.
 Replace brake pedal assembly if any non-standard condition is
detected.
1. Snap pin 2. Stop lamp switch 3. Clip
4. Brake pedal assembly 5. Clevis 6. Brake pedal pad
7. ASCD switch
AWFIA0084GB
SFIA2044E
SFIA2866E

BRAKE PEDAL
BR-13
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 Check clevis pin and plastic stopper for damage and deformation.
Replace clevis pin as necessary.
INSTALLATION
Installation is in the reverse order of the removal.
 After installing brake pedal assembly to vehicle, adjust brake pedal. Refer to BR-6, "
Inspection and Adjust-
ment" .
 After installing accelerator pedal, check accelerator pedal. Refer to ACC-3, "
Removal and Installation" .
SBR997

BR-14
< ON-VEHICLE REPAIR >
BRAKE TUBE AND HOSE
BRAKE TUBE AND HOSE
Hydraulic CircuitINFOID:0000000001716982
NOTE:
LHD shown RHD similar.
CAUTION:
 All tubes and hoses must be free from excessive bending, twisting and pulling.
 Make sure there is no interference with other parts when turning steering both clockwise and coun-
terclockwise.
 Brake tubes and hoses are an important safety part. Always disassemble the parts and retighten
their fittings, if a brake fluid leak is detected. Replace applicable part with a new one, if damaged part
is detected.
 Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe them with cloth and then wash it away with
water.
 Do not bend or twist brake hose sharply, or strongly pull it.
 When removing components, cover brake line connections so that dirt, dust, or other foreign mat-
ters do not get in.
 Refill using recommended brake fluid. Refer to MA-19, "
Fluids and Lubricants".
 Never reuse drained brake fluid.
Front Brake Tube and HoseINFOID:0000000001716983
REMOVAL
1. Front disc brake 2. Brake master cylinder 3. Brake booster
4. Rear drum brake 5. Connector 6.ABS actuator and electric unit (con-
trol unit), if equipped
7. Brake tube 8. Brake hose
:Union bolt
:Connector bolt
:Flare nut
18.2 N.m (1.9 kg-m, 13.0 ft-lb) 10.0 N.m (1.0 kg-m, 87.0 in-lb) 16.2 N.m (1.7 kg-m, 12.0 ft-lb)
SFIA3068E

BRAKE TUBE AND HOSE
BR-15
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1. Drain brake fluid. Refer to BR-8, "Drain and Refill" .
2. Using a flare nut wrench, remove brake tube from brake hose.
3. Remove union bolt, and remove brake hose from caliper assem-
bly.
4. Remove lock plate, and remove brake hose from vehicle.
INSTALLATION
1. Assemble union bolt and copper washers to brake hose.
2. Position the L-shape metal fitting of the brake hose to the brake
caliper assembly positioning hole.
3. Tighten union bolt to the specified torque. Refer to BR-14,
"Hydraulic Circuit" .
4. Connect brake hose to brake tube on vehicle, and temporarily
tighten flare nut by hand as much as possible.
5. Secure it with lock plate.
6. Tighten flare nut to the specified torque with a flare nut torque
wrench. Refer to BR-14, "
Hydraulic Circuit" .
7. Install brake hose to vehicle, and tighten nuts to the specified
torque.
8. Bleed air from brake system. Refer to BR-8, "
Bleeding Brake System" .
Rear Brake Tube and HoseINFOID:0000000001716984
REMOVAL
1. Drain brake fluid. Refer to BR-8, "Drain and Refill" .
2. Using a flare nut wrench, remove brake tube from brake hose.
3. Remove lock plate, and remove brake hose from vehicle.
INSTALLATION
1. Connect brake hose to brake tube on vehicle, and temporarily tighten flare nut by hand as much as possi-
ble.
2. Secure it to bracket with lock plate.
3. Tighten flare nut to the specified torque with a flare nut torque wrench. Refer to BR-14, "
Hydraulic Circuit"
.
4. Bleed air from brake system. Refer to BR-8, "
Bleeding Brake System" .
Inspection After InstallationINFOID:0000000001716985
CAUTION:
 Always disassemble the parts and retighten their fittings, if a brake fluid leak is detected. Replace
applicable part with a new one, if damaged part is detected.
 If leak is detected at the connections, retighten it or replace the damaged part.
S F I A 111 8 E
SFIA1137E
SFIA1120E

BR-16
< ON-VEHICLE REPAIR >
BRAKE TUBE AND HOSE
1. Check brake hose, tube, and connections for fluid leaks, damage, twist, deformation, contact with other
parts, and loose connections.
2. While depressing pedal under a force of 785 N (80 kg-f, 177 lb-f) with the engine running for approxi-
mately 5 seconds, check for fluid leak from each part.

DUAL PROPORTIONING VALVE
BR-17
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DUAL PROPORTIONING VALVE
Removal and InstallationINFOID:0000000001726771
Removal
1. Disconnect brake lines from dual proportioning valve.
 Mark brake lines for installation.
2. Remove dual proportioning valve bolt and dual proportioning valve.
3. Remove two bolts and bracket.
Installation
Installation is in the reverse order of removal.
 When installing brake lines to the dual proportioning valve, tighten to specifications. Refer to BR-14,
"Hydraulic Circuit".
InspectionINFOID:0000000001726772
CAUTION:
 Carefully monitor brake fluid level at master cylinder.
 Use the recommended new brake fluid. Refer to MA-19, "
Fluids and Lubricants".
 Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on paint areas, wash it away with water immediately.
1. Connect commercially available brake fluid pressure gauge to
air bleeders of front and rear brakes on either LH and RH side.
2. Bleed air from the Tool.
3. Check fluid pressure by depressing brake pedal.
Unit: kPa (kg/cm2, psi)
 If output pressure is out of specification, replace dual proportioning valve.
4. Bleed air after disconnecting the Tool. Refer to BR-8, "
Bleeding Brake System". Applied pressure
(Front brake)7,355 (75, 1,067)
Output pressure
(Rear brake)5,099 - 5,492 (52 - 56, 740 - 796)
SBR822BA
SBR823BA

BR-18
< ON-VEHICLE REPAIR >
BRAKE MASTER CYLINDER
BRAKE MASTER CYLINDER
On-Board InspectionINFOID:0000000001716996
LEAK INSPECTION
 Check for leaking in a master cylinder installation surface, a reservoir tank installation surface, and brake
tube connections.
Removal and InstallationINFOID:0000000001716997
CAUTION:
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, immediately wipe them with cloth and wash it away with water.
REMOVAL
1. Drain brake fluid. Refer to BR-8, "Drain and Refill" .
2. Remove battery. Refer to PG-6, "
Removal and Installation" .
3. Remove air duct and air cleaner. Refer to EM-27, "
Removal and Installation" (HR16DE), EM-154,
"Removal and Installation" (MR18DE), EM-269, "Removal and Installation" (K9K).
4. Disconnect brake fluid level switch harness connector.
5. Using a flare nut wrench, remove brake tube from master cylinder.
6. Remove master cylinder assembly nuts, and remove master cylinder assembly from vehicle..
INSTALLATION
CAUTION:
 Refill using recommended brake fluid. Refer to MA-19, "
Fluids and Lubricants".
 Never reuse drained brake fluid.
 Check if the rod of primary piston has dust or scratches.
1. Install master cylinder to brake booster assembly, and tighten nuts to the specified torque. Refer to BR-19,
"Removal and Installation".
CAUTION:
 Do not damage or strain rod of primary piston.
 Apply silicone grease for O-ring, primary piston rod and
to inside of booster.
2. Install brake tube to master cylinder, and temporarily tighten the flare nuts on the brake tube to master cyl-
inder by hand.
3. Install brake tube to brake hose, then tighten flare nut to the specified torque using a flare nut torque
wrench. Refer to BR-14, "
Hydraulic Circuit" .
4. Connect brake fluid level switch harness connector.
5. Refill new brake fluid and bleed air. Refer toBR-8, "
Bleeding Brake System" .
SFIA2614E

BRAKE BOOSTER
BR-19
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BRAKE BOOSTER
On Board InspectionINFOID:0000000001716999
OPERATING CHECK
With the engine stopped, change the vacuum to the atmospheric pressure by depressing brake pedal several
times at intervals of 5 seconds.
Then with brake pedal fully depressed, start engine and when the
vacuum pressure reaches the standard, make sure that the clear-
ance between brake pedal and floor panel decreases.
AIRTIGHT CHECK
 Run engine at idle for approximately 1 minute, and stop it after
applying vacuum to booster. Depress brake pedal normally to
change the vacuum to the atmospheric pressure. Make sure that
distance between brake pedal and floor panel gradually increases.
 Depress the brake pedal while engine is running, then stop engine
with brake pedal depressed. The pedal stroke should not change
after holding pedal down for 30 seconds.
Removal and InstallationINFOID:0000000001717000
COMPONENTS
NOTE:
WFIA0520E
WFIA0521E

BR-20
< ON-VEHICLE REPAIR >
BRAKE BOOSTER
LHD shown RHD similar.
REMOVAL
CAUTION:
 Be careful not to splash brake fluid on painted areas such as body. It may cause paint damage. If
brake fluid is splashed on painted surfaces of body, wipe them with cloth immediately and then wash
it away with water.
 Be careful not to deform or bend brake tubes while removing and installing brake booster.
 Replace clevis pin if it is damaged.
 Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined during
installation, dash panel may damage the threads.
1. Remove vacuum hose from brake booster.
2. Remove master cylinder assembly. Refer to BR-18, "
Removal and Installation" .
3. Remove snap pin and clevis pin on the clevis of the brake
booster, and remove input rod from brake pedal.
4. Remove brake pedal nuts on pedal bracket.
5. Remove between spacer and dash panel nut from dash panel.
6. Remove brake booster and spacer from vehicle.
7. Remove spacer from brake booster.
INSTALLATION
1. Reservoir tank 2. Master cylinder 3. Brake booster
4. Clevis 5. Spacer 6. Gasket
⇐:Up
SFIA3095E
SFIA2044E